Porous Carbon Fibers Research Articles

Production of Pressed Porous Glass-Ceramic Carbon Fiber Biocomposites for Medical Applications

Production of Pressed Porous Glass-Ceramic Carbon Fiber Biocomposites for Medical Applications

Green Strategy for a Large-Format, Superhard, and Insulated Electromagnetic Wave Absorber Inspired by a Natural Feature of a Conch Shell.

Due to the intensification of electromagnetic pollution and energy shortages, there is an urgent need for multifunctional composites that can absorb electromagnetic waves and provide insulation. However, developing low-cost electromagnetic wave-absorbing composites that are lightweight, high strength, heat-insulating, and large-format for special environments remains challenging. Inspired by the conch shell, this article proposes a green strategy of hydration recrystallization self-assembly. Highly biologically active hydroxyapatite (HAP) was used to lock in free water to prevent porous carbon fibers from absorbing a large amount of water. Meanwhile, HAP underwent ion exchange and recombined with hydrated crystals of magnesium oxychloride to form a gelatinous HAP-5 phase crystal. The cementitious HAP-5 phase crystal was interwoven and interlocked with the support skeleton carbon fibers and metal Ni powder to form conch shell composites (Bio-CSC) with multiple interfaces via electrostatic adsorption and metal complexation. This strategy utilized inorganic substances as bridges to uniformly disperse conductive materials such as carbon fibers to construct a conductive network with an enriched interface polarization. The prepared Bio-CSC was composed of multiple heterogeneous interfaces and was lightweight and high strength, with a specific strength increase of 300%. It also provided excellent thermal insulation and electromagnetic wave absorption. Its thermal conductivity was 0.071 W·m-1·k-1, and the lowest RLmin value of -21.88 dB, with a matching thickness of only 1.2 mm. The composites in this study overcame the limitations of traditional absorption materials such as high magnetism and single function and may be used in fields such as building energy conservation and electromagnetic safety.

Architectural Design of a Multichannel Porous Carbon Fiber for Efficient Electromagnetic Microwave Absorption.

An ingenious microstructure of electromagnetic microwave absorption materials is crucial to achieve strong absorption and a broad bandwidth. Herein, one-dimensional (1D) carbon fibers with implantation of zero-dimensional (0D) ZIF-8-derived carbon frameworks and construction of a three-dimensional (3D) microcosmic multichannel porous structure are fabricated by electro-blown spinning, solvent-thermal reaction, and high-temperature pyrolysis techniques. The 1D carbon fiber skeleton with a multichannel structure provides a direct axial conductive pathway for charge transport, which plays an important role in dielectric loss. The 0D surface carbon frameworks offer plenty of heterogeneous interfaces to trigger intensive interfacial polarization loss and act as dihedral angles for microwave scattering. The 3D microcosmic multichannel pores can not only generate multiple reflections as much as possible to dissipate electromagnetic microwave energy but also supply huge interior cavities to improve impedance matching. Thanks to the synergistic effect of a strong electrically conductive pathway for enhancing the conductive loss, a plenteous heterogeneous interface for triggering intensive interfacial polarization loss, microcosmic multichannel pores for generating multiple reflections and improving impedance matching, and N and O atom doping for inducing dipole polarization, the optimal sample with an ingenious microstructure delivers an excellent absorption performance of a minimum reflection loss of -35.5 dB at a thickness of 5.0 mm and an effective absorption bandwidth of 6.72 GHz (10.96-17.68 GHz) at a thickness of 2.0 mm. Such a well-designed multichannel porous carbon fiber may pave the way for the exploitation of high-performance microwave absorbing materials.

N, O and P co-doped hierarchically porous carbon fiber for high performance Zinc-ion hybrid capacitors

Multi-heteroatoms co-doped hierarchically porous carbon-based electrode is an effective strategy to solve the low energy density and poor cycle stability of Zn-ion hybrid capacitors (ZHCs). Herein, N/O/P co-doped porous carbon nanofiber (N-P-PCF) was prepared, which displays fibrous network hierarchically porous structure to fast electron/ Zn2+ transport and enhance Zn2+ adsorption sites. Meanwhile, rich N (9.47 at.%), O (11.29 at.%) and P (1.29 at.%) co-doping can be beneficial for the infiltration of electrode–electrolyte interface and provide an additional pseudocapacitance. The N-P-PCF based ZHCs can yield a large specific capacitance (205 mAh g−1 at 1 A g−1), high energy density (173 Wh kg−1 at 823 W kg−1) and excenllent cycle stability for 10,000 cycles (98.6 % capacity retention), which provides a reliable multi-heteroatoms co-doped porous carbon fiber for high-performance ZHCs.

Strong adsorption Fe[sbnd]N[sbnd]C catalytic cathode for 50,000 cycles aqueous zinc-iodine batteries

Aqueous zinc-iodine batteries have garnered increasing attention due to their low cost and high safety. However, their practical application is impeded by sluggish iodine redox reaction kinetics and the “shuttle effect” of polyiodides, which result in poor rate performance and limited cycled life. Here, we developed N-doped porous carbon fiber derived from Prussian blue and polyacrylonitrile (PAN) as a self-supporting cathode material for zinc-iodine batteries. The material demonstrates a high iodine adsorption capacity in the electrolyte solution. Density Function Theory (DFT) calculations indicate that the prepared materials demonstrate good catalytic activity. Furthermore, the interconnected carbon fiber network, characterized by high conductivity and a large specific surface area, facilitates rapid electron transport and ion diffusion. Consequently, the zinc-iodine battery demonstrates outstanding rate performance (148mAh g−1 at a high current density of 10 A/g) and a long cycling life of 50,000 cycles, with a capacity retention rate of 72.1 %. Additionally, the battery achieves an impressive calendar life of 8 months and 23 days.

Cobalt-ions pre-intercalation MnO2 nanosheet arrays on nickel foam achieving boosted electrochemical pseudocapacitance for supercapacitors

Metal oxide have attracted much attention as a pseudocapacitive electrode for high energy density supercapacitors (SCs). However, the battery-like charge storage mechanism based on ions diffusion and valence change for metal oxide would lead to a poor cycling stability and unsatisfied rate performance. Herein, cobalt ions pre-intercalation MnO2 nanosheet arrays on Ni foam (Co-MnO2/NF) was prepared as the cathode for SCs. The capacitive behavior of MnO2 was enhanced via cobalt introduction. The optimized Co-MnO2/NF-2 demonstrated improved pseudocapacitance and stability, with a specific capacitance of 405.6 mF cm−2 at 1 mA cm−2. It retained 90.5 % of its initial capacitance at 10 mA cm−2 after 5000 cycles, which was superior to that of pristine MnO2 (222.4 mF cm−2, 65.0 % after 1000 cycles), Co-MnO2/NF-1 (295.2 mF cm−2, 85.9 % after 1000 cycles), and Co-MnO2/NF-3 (349.9 mF cm−2, 84.9 % after 1000 cycles). The asymmetric aqueous supercapacitor consisted of Co-MnO2/NF-2 and N-doped porous carbon fiber (NPCF) electrodes with an operating potential of 2.0 V reaches a high areal energy density of 0.06 mWh cm−2 at a power density of 0.5 mWh cm−2.

Preparation of cellulose-based porous carbon fibers and their methylene chloride adsorption/desorption behaviors

Methylene chloride is a type of volatile organic compounds for which effective and economical treatment and recovery technologies need to be developed because it is impossible to reburn. In this study, a cellulose-based porous carbon fibers were prepared for the adsorption/desorption of methylene chloride. From the results, the specific surface area and total pore volume of cellulose-based porous carbon fibers were determined to be 1700–2220 m2/g and 0.69–1.03 cm3/g, respectively, and the micropore ratio was observed to be high. As the activation time increased, methylene chloride activity and methylene chloride retentivity increased from 51.75 % to 58.07 % and from 9.08 % to 14.92 %, respectively. Methylene chloride adsorption/desorption showed a high correlation with pore volume, Especially, methylene chloride retentivity had a linear relationship between the mesopore volume and mesopore ratio.

Hierarchical Bi2O3 nanosheets and ZIF-8 derived porous nitrogen-doped carbon fibers as novel assembled nanocomposites for high-performance flexible supercapacitors

The unique design of the core–shell heterostructure is significant for obtaining electrode materials with excellent electrochemical properties. In this paper, porous carbon nanofibers (NPC@PPZ) embedded with N-doped porous carbon nanoparticles are used to construct flexible electrodes (NPC@PPZ@Bi2O3). Zeolite imidazole skeleton (ZIF)-8 and poly(methyl methacrylate) (PMMA) derived porous carbon fibers and Bi2O3 nanosheets, were utilized as the porous core and multilayer shell, respectively. The unique core and shell result in abundant pores and channels for fast ion transport and storage, high specific surface area, and additional electroactive sites. This perfect structural design enables the NPC@PPZ@Bi2O3 composite electrode to have excellent electrochemical performance. The results show that this electrode can obtain a high specific capacitance of 697 F g−1 at a current density of 1 A g−1 and a stable cycling performance at a high current density of 5 A g−1. The strategy developed in this study provides a new approach for the design and fabrication of flexible supercapacitors by electrostatic spinning combined with hierarchical porous structures.

Impact of process parameter on the behavior of pyrocarbon deposition in chemical vapour infiltration (CVI) process

Carbon-carbon composite manufactured by deposition of pyrocarbon (PyC) through chemical vapor infiltration (CVI) has the key issue of being process parametric sensitive which necessitates the detailed study of the effect of process parameters on the rate of PyC deposition. Conventional method of studying the parametric effect by changing one variable at a time keeping the other variables constant has a limitation of more number of experiments and missing the interaction effect among the variables. Here, the effect of process parameters including temperature, pressure, methane gas flow rate, and nitrogen gas flow rate on the mass gain and PyC deposition was studied by Taguchi method, a statistical optimization method, which has the advantage of very few experiments performed at specific pairs of process parameters only. The experiments were performed at three levels of the process parameters. Carbon-Carbon composite material is processed through the CVI process where PyC was deposited on porous carbon fiber preforms at various process conditions as per the Taguchi method. The impact of gas residence time, Reynolds number, Prandtl number, and Peclet number were also investigated. It was observed that the CVI process parameters significantly affect the rate of PyC deposition. Optimized CVI process parameters are essential for achieving a high rate of PyC deposition to reduce the processing time. The findings have revealed that a higher PyC deposition rate arises under high temperatures, pressure, methane gas flow rate, and optimal nitrogen gas flow rate. The effect of the critical interaction of the CVI process parameters on the rate of PyC deposition was also obtained. Based on the experimental studies, process guidelines are proposed for the densification of carbon fibers preform to realize C/C composite products.

Facile construction of porous carbon fibers from coal pitch for Li-S batteries

Coal pitch, an important by-product in the coal coking industry with a high output, is a low-cost and high-carbon yield precursor for the manufacturing of high-value carbon materials. Herein, N/O co-doped carbon fiber (CFCP), fabricated by electrospinning using pre-oxidized coal pitch as the precursor, was employed as the sulfur host for Li-S batteries. The presence of more pyrrolic N and graphic N in CFCP than carbon fiber made from polyacrylonitrile benefits the adsorption of lithium polysulfide and the battery’s life. Sulphur-CFCP cathode (S@CFCP) exhibited excellent specific capacity and cyclability, with a specific capacity of 701.1 mAh/g and a low capacity decay rate of 0.088% per cycle over 200 cycles at 2.0 C, respectively. The high ion diffusion rate, low charge transfer resistance, and effective conversion of lithium polysulfides enable the high electrochemical performance of S@CFCP.

Lightweight, Elastic, and Superhydrophobic Multifunctional Organic-Inorganic Fibrous Aerogels for Efficient Oily Wastewater Purification and Electromagnetic Microwave Absorption.

Lightweight and robust aerogels with multifunctionality are highly desirable to meet the technological demands of current society. Herein, we designed lightweight, elastic, and superhydrophobic multifunctional organic-inorganic fibrous hybrid aerogels which were assembled with organic aramid nanofibers and inorganic hierarchical porous carbon fibers. Thanks to the organic-inorganic fiber hybridization strategy, the optimal aerogels possessed remarkable compressibility and elasticity. Benefiting from the microscopic hierarchical porous structure of carbon fibers and the macroscopic macroporous lamellar structure of aerogels, the optimal aerogels exhibited superb lightweight property, conspicuous electromagnetic microwave absorption ability, and outstanding oily wastewater purification capacity. As for electromagnetic microwave absorption, it achieved a strong reflection loss of -41.8 dB, and the effective absorption bandwidth reached 6.86 GHz. Besides, the oil adsorption capacity for trichloromethane reached as high as 93.167 g g-1 with a capacity retention of 95.6% after 5 cycles. Meanwhile, it could act as a gravity-driven separation membrane to continuously separate trichloromethane from a trichloromethane-water mixture with a high flux of 7867.37 L·m-2·h-1, even for surfactant-stabilized water-in-n-heptane emulsions of 3794.94 L·m-2·h-1. Such a strategy might shed some light on the construction of multifunctional aerogels toward broader applications.

N/S‐Doped Hierarchical Porous Bamboo Carbon Fibers with Ultra‐Large Surface Area and Highly Exposed Active Sites for Flexible Zinc‐Air Battery†

Comprehensive SummaryFacile mass transport channel and accessible active sites are crucial for binder‐free air electrode catalysts in rechargeable flexible zinc‐air battery (ZAB). Herein, a ZnS/NH3 dual‐assisted pyrolysis strategy is proposed to prepare N/S‐doped hierarchical porous bamboo carbon cloth (HP‐NS‐BCC) as binder‐free air electrode catalyst for ZAB. BCC fabric with abundant micropores is firstly used as flexible carbon support to facilitate the heteroatom‐doping and construct the hierarchical porous structure. ZnS nanospheres and NH3 activization together facilitate the electronic modulation of carbon matrix by N/S‐doping and optimize the macro/meso/micropores structure of carbon fibers. Benefiting from the highly‐exposed N/S‐induced sites with enhanced intrinsic activity, the optimized mass transport of biocarbon fibers, as well as the ultra‐large specific surface area of 2436.1 m2·g–1, the resultant HP‐NS‐BCC catalyst exhibits improved kinetics for oxygen reduction/evolution reaction. When applied to rechargeable aqueous ZABs, it achieves a significant peak power density of 249.1 mW·cm−2. As binder‐free air electrode catalyst, the flexible ZAB also displays stable cycling over 500 cycles with a minimal voltage gap of 0.42 V, showcasing promising applications in flexible electronic devices.

3D Porous Fibers with Spatial Traps and Excellent Zn2+ Transport Kinetics Enable Stable Zn‐Based Aqueous Battery

AbstractAdverse side reactions and uncontrolled Zn dendrites growth are the dominant factors that have restricted the application of Zn ion batteries. Herein, a 3D self‐supporting porous carbon fibers (denoted as PCFs) host is developed with “trap” effect to adjust the Zn deposition. The unique open structural design of N‐doped carbon can act as the zincophilic sites to induce uniform deposition and inhibit adverse side reactions. More importantly, the porous hollow PCFs host with “trap” effect can induce Zn deposition in the fiber by adjusting the local electric field and current density, thereby increasing the specific energy density of the battery and inhibiting dendrite growth. In addition, the 3D open frameworks can regulate Zn2+ flux to enable outstanding cycling performance at ultra‐high current densities. As expected, the PCFs framework guarantees the uniform Zn plating and stripping with an outstanding stability over 6000 cycles at the current density of 40 mA cm−2. And the Zn@PCFs||MnO2 full battery shows an excellent lifespan over 1300 cycles at 2000 mA g−1.

Chemical Prelithiated 3D Lithiophilic/-Phobic Interlayer Enables Long-Term Li Plating/Stripping.

The up-to-date lifespan of zero-excess lithium (Li) metal batteries is limited to a few dozen cycles due to irreversible Li-ion loss caused by interfacial reactions during cycling. Herein, a chemical prelithiated composite interlayer, made of lithiophilic silver (Ag) and lithiophobic copper (Cu) in a 3D porous carbon fiber matrix, is applied on a planar Cu current collector to regulate Li plating and stripping and prevent undesired reactions. The Li-rich surface coating of lithium oxide (Li2O), lithium carboxylate (RCO2Li), lithium carbonates (ROCO2Li), and lithium hydride (LiH) is formed by soaking and directly heating the interlayer in n-butyllithium hexane solution. Although only a thin coating of ∼10 nm is created, it effectively regulates the ionic and electronic conductivity of the interlayer via these surface compounds and reduces defect sites by reactions of n-butyllithium with heteroatoms in the carbon fibers during formation. The spontaneously formed lithiophilic-lithiophobic gradient across individual carbon fiber provides homogeneous Li-ion deposition, preventing concentrated Li deposition. The porous structure of the composite interlayer eliminates the built-in stress upon Li deposition, and the anisotropically distributed carbon fibers enable uniform charge compensation. These features synergistically minimize the side reactions and compensate for Li-ion loss while cycling. The prepared zero-excess Li metal batteries could be cycled 300 times at 1.17 C with negligible capacity fading.

Highly Porous Cellulose-Based Carbon Fibers as Effective Adsorbents for Chlorpyrifos Removal: Insights and Applications

The extensive utilization of the organophosphate pesticide chlorpyrifos, combined with its acute neurotoxicity, necessitates the development of effective strategies for its environmental removal. While numerous methods have been explored for chlorpyrifos removal from water, adsorption is the most promising. We investigated the potential of two cellulose-derived porous carbons as adsorbents for chlorpyrifos removal from water, prepared by either CO2 or H2O activation, resulting in similar morphologies and porosities but different amounts of heteroatom functionalities. The kinetics of batch adsorption removal from water fits well with the pseudo-first-order and pseudo-second-order kinetic models for both materials. The Freundlich, Langmuir, Dubinin–Radushkevich, and Sips isotherm models described the process of chlorpyrifos adsorption very well in all investigated cases. The maximum adsorption capacity determined from the Sips isotherm model gave values of 80.8 ± 0.1 mg g−1 and 132 ± 3 mg g−1 for the H2O and CO2 activated samples, respectively, reflecting the samples’ differences in heteroatom functionalities. Additionally, the application of either adsorbent led to reduced toxicity levels in all tested samples, implying that no harmful by-products were generated during adsorption. Comparative analysis with the existing literature further validates the study’s findings, suggesting the efficacy and applicability of cellulose-based porous carbons for sustainable chlorpyrifos remediation.

Activation-free preparation of porous carbon fiber derived from phenolic resin for CO2 absorption

BackgroundIt is not uncommon to study the preparation of porous carbon materials for CO2 adsorption, but it is still a challenge to simultaneously achieve the good mechanical strength, porous structure, and efficient adsorption performance of porous carbon fibers. MethodsPorous carbon fibers with desirable morphology and selective CO2 adsorption were prepared using an activation-free method. The fibers were prepared through melt spinning of phenolic resin modified with polyvinyl butyral (PVB) and urea, followed by curing treatment, and then the pore structures were adjusted by controlling the carbonization temperature. Significant findingsThe porous carbon fibers prepared by carbonization at 900 °C not only had excellent CO2 adsorption (3.48 mmol/g) but also possessed desirable tensile strength (132 MPa). Those carbonized at 700 °C showcased CO2/N2 selectivity of 57 (Ideal adsorption solution theory (IAST), CO2: N2 =15:85), and tensile strength of 148 MPa, much higher than most fibers using other methods. The study revealed that the adsorption of CO2 was mainly performed by nitrogen-containing groups and physical function through pores ranging from 0.3 nm to 0.8 nm, and the micropores between 0.3 nm and 0.6 nm were conducive to the selective adsorption of CO2/N2.

N-, P-co-doped hierarchically porous carbon fiber derived from bamboo pulp as efficient carbocatalyst for reduction of 4-nitrophenol

N-, P-co-doped hierarchically porous carbon fiber derived from bamboo pulp as efficient carbocatalyst for reduction of 4-nitrophenol

A Zero-Gap Gas Phase Photoelectrolyzer for CO2 Reduction with Porous Carbon Supported Photocathodes.

A modified Metal-Organic Framework UiO-66-NH2-based photocathode in a zero-gap gas phase photoelectrolyzer was applied for CO2 reduction. Four types of porous carbon fiber layers with different wettability were employed to tailor the local environment of the cathodic surface reactions, optimizing activity and selectivity towards formate, methanol, and ethanol. Results are explained by mass transport through the different type and arrangement of carbon fiber support layers in the photocathodes and the resulting local environment at the UiO-66-NH2 catalyst. The highest energy-to-fuel conversion efficiency of 1.06 % towards hydrocarbons was achieved with the most hydrophobic carbon fiber (H23C2). The results are a step further in understanding how the design and composition of the photoelectrodes in photoelectrochemical electrolyzers can impact the CO2 reduction efficiency and selectivity.

Cu-based active sites supported on nitrogen-rich polymer derived porous carbon fibers as an oxygen reduction electrocatalyst for zinc-air batteries

The rational design of electrocatalysts with highly exposed active sites and maximized active sites utilization is challenging and urgent problem. Herein, a facile strategy is employed to fabricate Cu-based active sites anchored in nitrogen doped porous carbon nanofiber as an effective and enduring oxygen reduction reaction (ORR) electrocatalyst, which is achieved by the coordination-pyrolysis way of the pre-designed covalent organic polymer (COP) precursors with unique molecular structure. Meanwhile, COP-derived N-doped carbon nanofiber could provide porous structure and facilitate the rapid mass/electron transport, which can insure the strong fastness and high reaction activity of Cu-based active sites. The as-obtained catalyst (Cu0·4/NPC) displays excellent activity (E1/2 = 0.845 V) and stability for ORR performance. Remarkably, the Cu0·4/NPC as cathode catalyst assembled Zn-air battery achieves the peak power density of 142 mA cm−2 and a large specific capacity of 829 mA h g−1 at large current. Additionally, the Cu0·4/NPC catalyst assembled in the solid Zn-air battery achieves the peak power density of 157 mA cm−2. This work offers great opportunity to design advanced ORR catalysts with high density and maximum utilization of active sites.

Variation in Activation Parameters for the Preparation of Cellulose-Based Porous Carbon Fibers Used for Electrochemical Applications

Variation in Activation Parameters for the Preparation of Cellulose-Based Porous Carbon Fibers Used for Electrochemical Applications