Rapid heat treatment is essential in manufacturing advanced high-strength steels. The initial microstructure significantly influences the steel's microstructure and properties after rapid heat treatment. The present study investigated how the initial microstructure affected phase transformation, microstructure, and properties of bainite in high-carbon low-alloy steel during rapid heat treatment. Under rapid heating, ultrafine bainite (UB) sample with homogeneous composition exhibits the lowest austenitization temperature, while globular pearlite (GP) sample with poor composition homogeneity has a higher austenitization temperature. After rapid heat treatment, the compositional distribution of the initial microstructure was partially retained in the final sample. The increase of alloying elements inhibits the nucleation of bainitic ferrite, making it easier for bainitic ferrite to grow at low-alloy positions. Finally, a large amount of retained austenite is obtained in the alloying element-rich area. The difference in microstructure results in samples with different initial microstructures having similar strengths but differing plasticities. In samples with an initial lamellar pearlite (LP) microstructure, there was a substantial amount of thicker, filmy retained austenite, with an average thickness of 96.8 nm. This led to a small increase in Kernel Average Misorientation (KAM) with strain during the tensile process. This improvement in coordinated deformation during straining indicates that the sample has achieved excellent performance, with a tensile strength of 1483 MPa and a uniform elongation of 23 %. When the initial microstructure was GP, the sample contained a large amount of crumbly retained austenite with a low aspect ratio. This structure poorly coordinated deformation with higher strain, resulting in numerous microcracks.
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