Polymer Powder Research Articles

Chess-like Pieces Realized by Selective Laser Sintering of PA12 Powder: 3D Printing and Micro-Tomographic Assessment

The paper highlights the realization of 3D-printed parts with complex geometries, such as chess-like pieces, using polyamide 12 (PA12) as polymeric powder via selective laser sintering (SLS). The research activity focuses on the study of the powder printability, the optimization of the printing parameters, and the tomographic evaluation of the printed objects. Morphological analyses were carried out to study the PA12 powder microstructure considering that SLS required specific particle size distribution and shape, able to guarantee a good flowability necessary to take part in a sintering process. DSC and TG analyses were performed to determine the sintering window and the crystallinity degree, and to evaluate the thermal stability of the PA12 powder due to the importance of the powder processability for the SLS process. The novelty lies in the realization of chess-like pieces very challenging to print via SLS due to their different and highly detailed structures, and the in-depth analysis of the dimensional accuracy evaluated by micro-tomography. The 3D-printed samples obtained show high printing quality and dimensional stability. The μ-CT analysis also confirms the key role of the object shape and section changes on the final porosity of the chess-like pieces.

Optimization of selective powder deposition for multi-material powder bed fusion: process innovations and applications

AbstractAdditive manufacturing processes based on powder bed fusion offer a high degree of design flexibility and enable the processing of a wide range of materials, including metals, ceramics, and polymers, while maintaining minimal porosity. However, production of multi-material components with locally tailored properties to meet specific requirements by incorporating different materials with a high degree of spatial selectivity remains an elusive challenge. Essential prerequisites for achieving this selectivity are specialized selective powder deposition techniques, their development, characterization, and subsequent implementation. In order to investigate optimization potentials and to identify research gaps in the field of selective powder deposition techniques, an evaluation of the current literature is performed in this study, ultimately highlighting promising potentials for vibration-assisted approaches. Key considerations include the reduction of implementation complexity and the downscaling of associated devices to increase their applicability. To achieve implementation simplification, this study derives dimensionless quantities that facilitate a targeted calculation of control parameters by associating powder layer quality metrics with relevant input quantities. The validity of the derived dimensionless quantities is verified by discrete-element method simulations and physical experiments employing a novel miniaturized vibration-assisted device. Metal, ceramic and polymer powders are used as representative samples to demonstrate the versatility of the method for different classes of materials. Ultimately, the presented methods enable a significant improvement in the applicability of vibration-assisted devices and represent an integrative component that provides a suitable basis for further research efforts in the field of combined processing of multiple materials by additive manufacturing technologies that utilize powder beds.

Process parameter optimization in polymer powder bed fusion of final part properties in polyphenylene sulfide through design of experiments

AbstractThe Additive Manufacturing (AM) modality of Laser-Based Powder Bed Fusion of Polymers (PBF-LB/P) is an established method for manufacturing semi-crystalline polymers. Like other AM processes, the selection of PBF-LB/P process parameters is critical as it has direct effect on final part properties. While prior research has been predominantly focused on polyamides (e.g., nylon 12), there exists a gap in exploring how process parameters affect higher performance polymers, such as polyphenylene sulfide (PPS). This work aims to explore the effects of PBF-LB/P process parameters on PPS parts printed via PBF-LB/P. While prior PBF-LB/P parameter research primarily relies on evaluating energy input to the system through a single numerical value of energy density, this study investigates the interplay of the print parameters within the energy density equation. To achieve these goals, an analysis was performed on the influence of the laser power, hatch spacing, and beam velocity on ultimate tensile strength (UTS), modulus, and crystallinity of printed parts. A Taguchi L8 array was used in balancing the print parameter combinations allowing for isolation of variance to the specific factors and interactions. Through this approach, print parameter combinations that improved UTS and modulus were identified. Additionally, the study revealed that numerically equivalent energy densities did not lead to equivalent performance, underscoring the significance for including the constitutive process parameters within the energy density equation when establishing process property relationships in printing with PBF-LB/P.

Colorimetric and fluorimtric microenvironment responsivity of oxazolidine in solvatochromic latex nanoparticles: Versatile intelligent polymeric materials with advanced applications

Oxazolidine, a new category of stimuli-chromic dyes, has displayed a wide range of responsivities, such as halochromism, solvatochromism, ionochromism, and hydrochromism. The optical properties of oxazolidine molecules can be influenced notably by the polarity of solvent, media, and polymer nanoparticles. In this study, multi-functionalized acrylic latex nanoparticles containing different polar functional groups such as amide, amine, acid, hydroxyl, epoxide, and long-chain ester were synthesized by one-pot emulsion copolymerization. Prepared latex nanoparticles have a mean particle size in the range of 45–170 nm and spherical or non-spherical (anisotropic) morphologies depending on the polarity of functional groups. To prepare multi-color photoluminescent latex nanoparticles and investigation of solvatochromism in both colloidal solution and solid phase, as prepared multi-functionalized latex nanoparticles were modified physically with an oxazolidine derivative (5 wt%). Investigation of the solvatochromism of the oxazolidine in colloidal solution and solid phase indicated that the media is the main effective parameter for solvatochromism in colloidal solution. In the case of solid-state solvatochromism, the optical properties of oxazolidine were influenced significantly by the polarity of functional groups, because the interactions of oxazolidine molecules with functional groups of latex nanoparticles is the main parameter that influenced the solvatochromism. The solvatochromic properties of oxazolidine in solid polymer powders are useful for developing multi-color photoluminescent materials with advanced applications in the dual-mode visualization of latent fingerprints (LFPs), anticounterfeiting solid inks, and organic light-emitting diodes (OLEDs). Results displayed potential applications of multi-color polymer powders for the detection of LFPs under visible light and UV-light irradiation, for printing of optical security tags, and construction of OLEDs. The presented study introduces a new category of multi-color solid photoluminescent nanomaterials with multiple applications using solvatochromic properties.

Improving Interlayer Adhesion of Cementitious Materials for 3D Construction Printing

The popularity of additive technologies in construction is increasing every year. At the same time, there are still a significant number of unresolved issues in this area related to the complexity of ensuring uniformity of printing due to technical difficulties with the mortar. One of the main issues is the adhesion of printed layers. This is especially true for continuing the printing process after it has been suspended with the formation of a cold joint. The authors consider the possibility of improving the technological properties of 3D construction printing (3DCP) mortars by introducing redispersible polymer powders (RPPs) and surface-active substances (SASs) into their composition. A comprehensive analysis of the effectiveness of various RPPs and SASs was carried out using standard testing methods to identify the most effective options and combinations of admixtures depending on their structure and mechanism of action. Laboratory tests of the mortar composition for 3DCP using the selected RPPs and SASs were carried out with the imitation of the formation of a cold joint. The most effective combination of RPPs and SASs was used to create the mortar for making the form-forming element using a construction 3D printer. Based on the results of the tests, the patterns of RPPs and SASs influence on the adhesive strength of such mixtures were determined.

A New Processing Method for Laser Sintering Polymer Powders at Low Bed Temperatures.

Most current laser sintering (LS) machines for polymer powders operate with a maximum bed temperature of 200 °C, limiting the use of higher melting polymers like polyethylene terephthalate (PET), which melts at ~250 °C. Using bed temperatures of ≤200 °C leads to severe part-distortion due to curl and warpage during the sintering process. The paper presents a processing method for LS at low bed temperatures, using an in situ printed anchor film to conquer curl and warpage. With the use of the anchor film, PET parts were successfully printed without machine stoppage at bed temperatures as low as 150 °C, which is about 80 °C lower than the bed temperature for a regular process for PET without the anchor film. The anchor film acts as a frictional restraint, effectively preventing the curling and warping during printing that typically result from crystallization-induced shrinkage at low bed temperatures. Whereas previous studies have employed 13 mm thick anchoring sheets bolted to the machine to prevent curl and warpage at low bed temperatures, our method uses a flexible in situ printed ~70 μm thick film to which the built part naturally adheres. The in situ printed film is easily detachable from the part after the build. The standard LS material, polyamide 12 (PA12), was also printed with lowered bed temperaturewhere the benefit would be reduced thermal degradation of the powder and decreased energy consumption during the sintering process.

A quantitative, image-based analysis of the spreading performance of PolyArylEtherKetone polymer powders during Powder Bed Fusion Additive Manufacture

Powder spreadability in the powder bed fusion process is normally visually assessed by the machine operator through repeat trials at room temperature or elevated temperatures. Some studies used powder rheology results as an indicator of the powder spreadability. This study presents a novel method of image-based analysis for the assessment of polymer spreading quality for powder bed fusion and demonstrates that the subjective assessment of the machine operator can be replaced by quantitative and measurable data. Twenty-four developmental grade PolyArylEtherKetone powders were tested. Images of the powder bed surface were analysed in MATLAB and the relationships with the powder rheology established through statistical analysis. The two methods for calculating surface deviations from variations in the greyscale images showed to be sensitive to the recoater travel and presented a strong correlation with the Normalised Aeration Sensitivity (NAS), a powder rheology parameter identified in a previous study as the most significant parameter able to categorise powder flow and spreadability based on a yes/no response.

EVALUATION OF PHYSICAL AND MECHANICAL PROPERTIES OF THERMOPLASTIC COATING BASED ON POLYOLEFINS

The article presents an analysis of the results of physical and mechanical tests of thermoplastic coating samples after exposure to corrosive solutions. To obtain a thermoplastic coating, powder polymer paint of two original compositions was used. According to the results of the experiments conducted to study the change in the strength of the thermoplastic coating material based on polyolefins after its exposure to corrosive solutions, it is received that the decrease in the tensile strength is no more than 5 %. This is quite a good result, and is a background for their use on the metal surface of oil and gas equipment operating in corrosive mediums.

Innovative development of high-performance aerogel-phosphogypsum thermal insulation mortars: Optimization of composition and enhanced mechanical properties

This study investigates the effects of various components on the performance of aerogel-phosphogypsum (APG) thermal insulation mortar. This study investigates the effects of various components on the performance of aerogel-phosphogypsum (APG) thermal insulation mortar, with a special focus on optimizing the composition to enhance mechanical properties. The parametric range explored included phosphogypsum content from 10 to 30 wt%, hollow glass microspheres (HGS) from 5 to 15 wt%, and aerogel slurry from 40 to 80 wt%. Our findings reveal that the optimal composition, which provided the best balance between thermal insulation and mechanical strength, consisted of 20 wt% phosphogypsum, 10 wt% HGS, and 60 wt% aerogel slurry. Notably, the introduction of 0.14 % hydroxypropyl methylcellulose (HPMC) and 1.89 % re-dispersible polymer powder (RPP) significantly enhanced the compressive strength of the mortars. Specifically, compressive strength increased from an initial 0.05 MPa–0.27 MPa post-enhancement with HPMC and RPP. This research provides a detailed understanding of how individual components influence the formulation of APG and offers insights for optimizing the overall performance of aerogel-phosphogypsum composites, contributing to advancements in sustainable building materials.

Solid-state solvatochromism of oxazolidine in multi-functionalized copolymer nanoparticles: Development of advanced materials with multi-color fluorescence

Investigating the solvatochromism of stimuli-chromic compounds such as oxazolidine in polymer matrices with various polarities or functionalities is a unique approach to developing advanced materials for anticounterfeiting, sensor, optoelectronic, and displayers. In a novel strategy, multi-functionalized copolymer nanoparticles were synthesized by copolymerization of methyl methacrylate (MMA) with various functional comonomers in emulsion media for post-polymerization modification with oxazolidine and investigation of its solvatochromism in both colloidal solution and solid phase. The particle size and morphology of nanoparticles were influenced significantly by the polarity of functional groups, and the morphology evolution from sphere to anisotropic shapes was observed by increasing the polarity of functional groups. Investigation of oxazolidine solvatochromism in colloidal solution and solid polymer powders indicated different mechanisms for solvatochromism, in which the polarity of media is the main effective parameter in colloidal solution and the polarity of functional groups in the polymer structure is the main effective parameter in solid polymer phase. The solvatochromism of oxazolidine was confirmed by observed red shift and blue shift in UV–Vis and fluorescence spectra, in which the intensity of absorbance and emission peaks was changed as a function of the polarity of functional groups. Solvatochromic photoluminescent polymer nanoparticles were used for several advanced applications such as solid anticounterfeiting inks to information encryption, dual-mode visualization of latent fingerprints, and also development of organic light-emitting diodes (OLEDs). For the first time, the results indicate a significant effect of polymer chain local polarity induced by functional groups on the tuning of optical properties of the oxazolidine by the solid-state solvatochromic phenomenon. Solvatochromism of oxazolidine in functionalized polymer nanoparticles is an interesting approach to developing novel intelligent materials that have advanced applications in different fields such as anticounterfeiting and information encryption, optoelectronic, polarity sensor, and visualization of latent fingerprints.

Optimisation and Composition of the Recycled Cold Mix with a High Content of Waste Materials

This research focuses on a mineral–cement mixture containing bitumen emulsion, designed for cold recycling procedures, the formulation of which includes 80% (m/m) of waste material. Deep cold recycling technology from the MCE mixture guarantees the implementation of a sustainable development policy in the field of road construction. The utilised waste materials include 50% (m/m) reclaimed asphalt pavement (RAP) from damaged asphalt layers and 30% (m/m) recycled aggregate (RA) sourced from the substructure. In order to assess the possibility of using a significant amount of waste materials in the composition of the mineral–cement–emulsion (MCE) mixture, it is necessary to optimise the MCE mix. Optimisation was carried out with respect to the quantity and type of binding agents, such as Portland cement (CEM), bitumen emulsion (EMU), and redispersible polymer powder (RPP). The examination of the impact of the binding agents on the physico-mechanical characteristics of the MCE blend was performed using a Box–Behnken trivalent fractional design. This method has not been used before to optimise MCE mixture composition. This is a novelty in predicting MCE mixture properties. Examinations of the physical properties, mechanical properties, resistance to the effects of climatic factors, and stiffness modulus were conducted on Marshall samples prepared in laboratory settings. Mathematical models determining the variability of the attributes under analysis in correlation with the quantity of the binding agents were determined for the properties under investigation. The MCE mixture composition was optimised through the acquired mathematical models describing the physico-mechanical characteristics, resistance to climatic factors, and rigidity modulus. The optimisation was carried out through the generalised utility function UIII. The optimisation resulted in indicating the proportional percentages of the binders, enabling the assurance of the required properties of the cold recycled mix while utilising the maximum quantity of waste materials.

Manufacturing of Thermoset Polyimide Composites by Laser Sintering

Selective Laser Sintering (SLS) is an additive manufacturing technique that builds 3D models layer by layer using a laser to selectively melt cross sections in powdered polymeric materials, following sequential slices of the computer-aided design (CAD) model. SLS generally uses thermoplastic polymeric powders such as polyamides. The resultant 3D-printed objects are often weaker in their strength compared to traditionally processed materials, due to their higher porosity. This paper described the process development of using melt-processable imide oligomers terminated with reactive 4-phenylethynylphthalic anhydride (4-PEPA) to conduct laser sintering (LS). The first successful 3D-printing of high temperature RTM370 thermoset polyimide carbon fiber composite was further post-cured to promote additional crosslinking for achieving higher temperature (Tg = 370°C) capability. Another novel imide oligomer, RTM385-SLS, formulated with a complex melt viscosity [h*] of ~104-105 poise is also suitable for LS. RTM385-SLS resin powder was mixed with 20-25% of hexagonal boron nitride (h-BN) and subjected to LS to print out “Green” specimens which could be further post-cured to afford a thermally conductive but electrically insulating composites with high Tg of 385°C. The cured composite specimens were then subjected to mechanical testing, thermal conductivity and porosity evaluation as well as SEM characterization.

Additive manufacturing of polyamide 12 bulk structures using directed energy deposition with a thulium laser: Effect of process conditions on morphology and mechanical performance

Laser-based directed energy deposition of polymers (DED-LB/P) is a highly flexible additive manufacturing process capable of fabricating three-dimensional structures with a high degree of customization on free-form surfaces. In this article, the manufacturability of polyamide 12 bulk structures using DED-LB/P in combination with a thulium laser operating at a wavelength of 1.94 μm is investigated for the first time. The typical absorption bands at this wavelength eliminate the need for additives such as carbon-based nanoparticles, which would limit the range of applications. The generated structures were analyzed regarding porosity, thermal behavior, and mechanical properties to evaluate the potential of DED-LB/P with a thulium laser. As a consequence of the evaporation of absorbed moisture or ethanol residues resulting from powder preparation, a thermal pretreatment of the polymer powder reduced the porosity of the DED-LB/P structures to 0.9%. Depending on the processing parameters, the crystallinity of the produced structures ranged from 25.6% to 29.9%. For the tensile tests, the required geometries were milled from the DED-LB/P bulk structures. The results show that an ultimate tensile strength of up to 52 MPa, an elongation at break of up to 58%, and Young's modulus of up to 1590 MPa can be achieved. These remarkable mechanical properties are primarily attributed to the complete melting of the powder particles in DED-LB/P and the improved surface quality resulting from the milling process.

Prediction of mechanical properties of manufactured sand polymer-modified mortar based on swarm intelligence algorithm

Because polymer-modified mortar (PMM) exhibits a complex and diverse composition, there is a complex nonlinear relationship between its mechanical properties and mix proportions that is challenging for conventional mechanical performance prediction methods to accurately predict. Consequently, in this study, a predictive model utilizing a backpropagation neural network (BPNN) was formulated, featuring a structure of 6–14-2. Simultaneously, three swarm intelligence algorithms were integrated—the ant colony optimization algorithm, grey wolf optimization algorithm, and bat optimization algorithm (BAT)—to collectively refine the optimization process of the BPNN prediction model. The model's input layer included cement (OPC), cellulose ether (CE), dispersible polymer powder (DPP), antifoam (AF), fly ash (FA), and tuff stone powder (SP), and the output layer consisted of the compressive and bond strengths. The model dataset comprised 520 samples (260 × 2), with 60 % (312) used for model establishment and 40 % (208) used for validation. Correlation matrix and principal component analyses were conducted on the dataset, along with a comparative analysis of the factors influencing the mechanical performance evaluation indicators. The results indicate that at 7 and 28 d, there was a positive correlation between the DPP and AF with the development of PMM mechanical properties. At 7 d, the SP and FA were negatively correlated with the compressive and flexural strength, whereas the CE was positively correlated with the bond strength. At 28 d, the OPC was negatively correlated with the compressive, bond, and flexural strengths, and positively correlated with the SP and FA. C3 represents the optimal mix proportion for the PMM, and considering the influence of all raw materials, F3 was identified as the comprehensive optimal mix proportion. The predictive performance evaluation indicators of the BAT–BPNN for the compressive and bond strengths were R2 = 0.980 and 0.942, MAE = 5.967 and 1.958, MAPE = 0.071 and 0.041, and RMSE = 4.686 and 1.594, respectively. BAT significantly improves the predictive accuracy of the BPNN model, enabling the prediction of PMM mechanical properties and providing a scientific basis for its mix proportion design.

Closed Circuit of 3-Dimensional Polymer Powders

This article describes the most important stages of testing the levels of innovative readiness of a new machine and material construction solutions for closed loops of polymer powders in 3D additive manufacturing. The aim of this study was to indicate the state and directions of development of the technology of geometric recycling of polymer powders in 3D additive manufacturing, the need to control the geometric quality of the powders, and the quality of the design of machines for their processing in a closed circuit. The method was aimed at creating a strategy and verifying the stages of development of a new idea for stabilizing the geometric and dynamic design features of polymer powders for additive manufacturing (3D printing). Connections and relationships of the variable design features of powders, machines and devices with variable postulated states of products and processes allowed for the analysis, knowledge, description and development of variables for stabilizing geometric features of polymer powders in recycling. The results show the possibilities of supporting innovative creativity according to the adopted method, allow for determining the level of compliance of the quality of the products of the technical system, the effectiveness of preparatory processes for recycling and the non-toxicity of the products and processes of the new technology and their closed loop. The goal of developing useful design values, according to an integrated method of analysis, assessment and environmental development, was achieved, including the proposal of design features of razor blade shredders, supported by genetic algorithms, and devices for stabilizing polymer powders in additive manufacturing with recycling.

Mechanical Properties of Recycled Concrete Incorporated with Super-Absorbent Polymer and Machine-Made Stone Powder under the Freeze-Thaw Cycle Environment.

Recycled concrete incorporating additional super-absorbent polymer (SAP) and machine-made stone powder (MSP) was prepared using a two-factor, four-level orthogonal test. To enhance the frost resistance of recycled concrete and improve its mechanical properties, such as compressive and flexural strength, the prepared concrete underwent 200 freeze-thaw cycles. Before freeze-thaw cycles, the amount of SAP has a predominant influence on the mechanical properties of recycled concrete in comparison with MSP. After 200 cycles of freeze-thaw, the influence of MSP became more significant than that of SAP. Typically, the compressive strength and flexural strength exhibited a trend of initially increasing and then decreasing as the contents of SAP and MSP increased. The optimized recycled concrete was identified as S16M6, containing 0.16% SAP and 6% MSP, as demonstrated by the minimal strength loss after freeze-thaw cycles. This study also proposed a linear regression model for predicting the mechanical properties which offered valuable guidance for the engineering application of recycled concrete mixed with SAP under the freeze-thaw cycle environment.

New insights into the catalyst and cocatalyst pre‐contact process in ethylene copolymerization

AbstractThe influence of pre‐contacting time and temperature as well as mixing intensity on polyethylene copolymerization has been investigated employing DSC, rotational rheometry tests, as well as particle size distribution analysis. For this purpose, a commercial‐supported Ziegler–Natta catalyst has been pre‐contacted with Teal as cocatalyst under different time, temperature, and stirring speed followed by similar polymerization process. It was found that the increase in mixing intensity has no impact on rheological properties; it causes increase in crystallinity percentage of polymer due to better distribution of active centers. Moreover, the pre‐contacting time represents the most impact on catalyst activity and rheology of polymer powder while the pre‐contacting temperature changes is mostly effective on controlling the morphology of polymer. Additionally, the results reveal that 10‐min pre‐contacting of catalyst and Teal under 10°C and stirring speed of 500 rpm was accompanied by highest catalyst activity and lowest content of fine particles.Highlights Pre‐activation was studied under different time and temperature. Adjusting pre‐contacting time influences the polymer morphology. Pre‐contacting under lower temperature results in narrower molecular weight distribution.

Theoretical Analysis of Self-Shrinkage Spheroidization of Irregular Degradable Polymer Powder under Thermodynamic Nonequilibrium State

Laser three-dimensional (3D) printing offers significant advantages in integrating the shape and function of regenerative tissues through biomimetic manufacturing. However, its effectiveness is limited by the lack of specialized biopolymer powders—while solvent methods that use residual solvents produce powders with poor biocompatibility, mechanical methods result in irregularly shaped crystals. In this study, a biopolymer powder spheroidization and shaping technology, which utilizes the evolution of irregular powders into spheres with minimal surface free energy in the molten state, is proposed based on the thermodynamic principle of minimum energy. Initially, the motion trajectory and temperature field of the poly(L-lactic acid) (PLLA) powder during spheroidization were quantitatively assessed and optimized using Stokes’ law and Fourier's principle. Subsequently, the cohesive forces and aggregation kinetics of the polymer chains were calculated using molecular dynamics. Finally, based on these calculations, a phase-field model was constructed to simulate the evolution of the spheroidization rate and deduce the optimal parameters for the process. This precise approach enhances PLLA spheroidization control for laser 3D printing, improves part densification and surface quality, and offers a clean and efficient path for preparing high-quality PLLA spheroidized powder for laser 3D printing.

Effect of Laser Irradiation with 532 nm Wavelength on The Optical Properties of PVA/MR Solutions

Background: This work aims to study the impact of 532 nm laser irradiating on the optical properties of the Polyvinyl alcohol/ Methyl Red (PVA/MR) solution before and after laser irradiation 32mW with various times (0, 20, 30 and 40) minutes. Materials and Methods: The polymer (PVA) powder 500 mg was dissolved in 50 ml distilled water at temperature 80 ˚C and the methyl red (MR) 30 mg was dissolved in 10 ml at temperature 80 ˚C using solution dilution formula . A semiconductor laser with a wavelength of 532 nanometers was used to irradiate the solution. Results: The absorbance, reflectance, and transmittance spectrum of solution prior to and following laser irradiation were recorded. Then, the optical constants and energy gap were calculated. Conclusions: The irradiation with the 532nm laser leads to a break of the bonds (From the absorbance spectrum, it decreases as the irradiation time increases. This indicates the breaking of bonds.) that results in an increase in the transmittance spectrum, and the energy gap.

Preparation and properties of fluorinated VAc-VeoVa10 latex emulsified with allyl nonyl phenoxy propyl alcohol polyoxyethylene ether ammonium sulphate

Purpose The traditional VeoVa10-VAc copolymer latex, which prepared via the emulsion polymerization of the mixed monomers of VAc and VeoVa10, has the poor water resistance and thermal stability because of the migration of the conventional emulsifier molecules and the low bond energy of C-C bond. The purpose of this work is that the fluorinated monomer is used to modify the latex. The film of the resultant latex has the C-F bond with high bond energy and low surface energy, which can effectively improve the heat resistance and water resistance of the resultant film. In addition, the reactive emulsifier is used to replace the conventional emulsifier. The drawbacks of the conventional emulsifier molecules migrate and desorb can be avoided when the polymer latex is stored, thereby also improving the water resistance. Design/methodology/approach The modified VAc-VeoVa10 latex has been successfully synthesized via the semi-continuous seeded emulsion polymerization, which VAc and VeoVa10 is used as the main monomers and HFMA was used as the functional monomer. KPS and reactive surfactants of SE-10 were used as the initiator and emulsifier, respectively. The structure of resultant latex film was characterized by Fourier transform infrared spectroscopy (FTIR). The latex films were tested by thermogravimetric analysis (TGA), differential scanning calorimetry (DSC) and contact angle (CA). The particle size and its distribution of the latex were measured by the nano particle size analyzer. Findings The factors that had an influence on the properties of the latex and the film were investigated in detail. The stability of the resultant latex is good. The average particles of the latex and its distribution are small and uniform, respectively. In comparison with the conventional latex film, the thermal stability and hydrophobicity of the resultant latex film are improved obviously. Practical implications The resultant latex can be used in both the waterborne interior and exterior wall coatings, pickering stabilized waterborne polymer dispersions, polymer powders, environmentally friendly polymer-modified waterproof mortar and other fields, which can be satisfied with the high demand of thermal stability and hydrophobicity. Originality/value The modification of poly (VAc-VeoVa10) by reactive surfactant and fluorinated monomer is seldom reported. In this study, the fluorinated poly (VAC-VeoVa) latex is prepared via the reactive surfactants, which VAc and VeoVa10 is used as the main monomers and hexafluorobutyl methacrylate is used as the functional monomer. Potassium persulfate (KPS) and allyl nonyl phenoxy propyl alcohol polyoxyethylene ether ammonium sulfate are used as the initiator and emulsifier, respectively.