To enhance the high-temperature energy storage performance of the polymer-based dielectric film, inorganic nanofillers with large band gaps are much more effective and have been widely adopted. However, the impact of nanoparticle diameters on the dielectric properties of polymer nanocomposites has been less studied. Herein, silicon dioxide nanoparticles (SiO2-NPs)with varying diameters (20, 60, 120, 200nm) prepared by the sol-gel method are incorporated in the PEI matrix to form PEI/SiO2 nanocomposites. The characterization results reveal a distinct correlation between the dielectric properties of polyetherimide (PEI) composites and the diameters of SiO2-NPs. Leakage current density analysis and breakdown strength simulations indicate that SiO2-NPs with smaller diameters generate more deep traps that impede the transport of charge carriers, especially under high temperatures. Notably, PEI/20nm-SiO2 exhibits a high discharged energy density of 4.4 J cm-3 with an efficiency of 90% at 150°C. Furthermore, PEI/SiO2 films with 10µm in thickness are manufactured by a large-scale solution casting process. The continuously prepared PEI/20nm-SiO2 film exhibits a discharged energy density of 3.2 J cm-3 with an efficiency of 90% at 150°C. This study not only provides a strategy for the design of high-performance dielectric polymer composites but also offers a large-scale high-temperature dielectric film for practical use.
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