Poly Butylene Succinate Composites Research Articles

Preparation and smoke suppression mechanism of flame‐retardant PBS composites with BNNS@DOPA

AbstractCurrently, the flame‐retardant modification of polybutylene succinate (PBS) is mainly focused on improving flame‐retardant efficiency, ignoring the negative impact of the smoke produced by combustion on the human respiratory tract. To address this problem, PBS composites were prepared by melt blending method in this study. The effect of boron nitride‐grafted DOPO flame retardant (BNNS@DOPA) on flame retardancy and smoke suppression of PBS composites was investigated. Incorporating 3% BNNS@DOPA into PBS composites results in a 90% improvement in thermal conductivity. This resulted in a reduction of the peak heat release rate, total heat release rate, and actual smoke rate to 453.7 kW m−2, 86.3 MJ m−2, and 1035.9 m2, respectively, compared with pure PBS. The latter indicated a decrease of 34.0%, 37.6%, and 51.2%, respectively. Furthermore, the ignition time was extended by 45 s and the limiting oxygen index value increased by 12.5%. This functionalization approach presents a new way to study PBS flame retardancy improvement, consequently boosting its application in fire safety for polymer materials.

Microcrystalline cellulose and by-products from the pulp and paper industry as reinforcing fibres for polybutylene succinate-based composites: A comparative study

This study focussed on the development of fully biodegradable composites based on polybutylene succinate (PBS) in combination with raw materials from different processing stages of the pulp and paper industry. Sulfite pulp (SP), kraft pulp (KP) and screened sludge residue (SL) from wastewater treatment plants (WWTP) were investigated as reinforcing fibres contributing to a circular economy. We report a comparative study of the physicochemical properties and mechanical performance of PBS composites reinforced with these cellulosic raw fibres and commercial pure microcrystalline cellulose (MC). The composites were characterised in tensile strength, elongation at break, modulus of elasticity, water absorption and wettability. The incorporation of the fibres into the polymer matrix was also investigated using torque rheometry. Critical concentrations were obtained with maximum incorporation in the range of 15–20 wt% for SP/KP and 25–30 wt% for SL. SP and KP composites showed at least as good physicochemical and mechanical properties as MC at the concentrations studied (0–20 wt%). SP-composites showed the highest tensile strength and modulus of elasticity. It was shown that these fibres from the pulp and paper industry can be used as reinforcement for PBS matrices without additional chemical purification and provide a valuable alternative to commercial microcrystalline cellulose.

Preparation and characterization of silk hybridizing carbon fiber/polybutylene succinate composite

AbstractCarbon fiber‐reinforced composites (CFRPs) offer numerous benefits due to their exceptional strength and modulus, making them extensively utilized in various applications. However, the disadvantage of poor impact resistance also limits their application in some aspects. In this study, silk fabric is used to hybridize CFRPs, and the silk/carbon fiber‐reinforced polybutylene succinate (PBS) composites were fabricated by combining the film stacking technique with the hot‐pressing method. The mechanical, thermal, and thermodynamic properties of the composites were assessed using various techniques, including tensile testing, scanning electron microscope, flexural testing, Charpy impact test, low‐velocity impact test, differential scanning calorimetry, and dynamic mechanical thermal analysis, and the optimal preparation process conditions (140°C/15 min) for the composites were obtained. Additionally, the mechanical properties of silk fiber/PBS, carbon fiber/PBS, and hybrid composite materials are comprehensively compared and evaluated. This work indicates that the synergistic toughening of silk and PBS significantly improves the impact resistance of CFRPs, and the impact strength of sample 5 (140°C/15 min) (54.97 kJ/m2) is higher than many reported values for CFRPs.Highlights High strength, high modulus carbon fiber, and high toughness silk were rarely combined as reinforcing phases for PBS composites. A hybrid composite material with a balanced combination of stiffness, strength, and toughness was prepared. Compared with similar studies, it was found that the hybrid composite prepared by this work exhibited relatively balanced mechanical properties, especially, its impact strength higher than many reported values.

Distinct strategy for the improvement of conductivity and electromagnetic shielding properties of MWCNTs/PLA/PBS composites: Synergistic effects of double percolation structure and UV aging

AbstractTo reveal a relationship among crystallization, conductivity and electromagnetic shielding properties of full biodegradable polymer after ultraviolet (UV) aging, polybutylene succinate (PBS)‐based composites with different weight ratios of multi‐wall carbon nanotubes (MWCNTs)/polylactic acid (PLA) /PBS masterbatch were processed via melt‐compounding approach. Morphology of the MWCNTs/PLA/PBS masterbatch prepared by Pickering emulsion method was confirmed by scanning electron microscope (SEM) and transmission electron microscope (TEM) observation. Comprehensive effects of different content of masterbatch and UV aging time on the morphology, crystallization, and electrical and electromagnetic shielding properties of MWCNTs/PLA/PBS composites were shown by Fourier transform infrared spectroscopy (FTIR), SEM, wide angle X‐ray diffraction (WAXD), differential scanning calorimeter (DSC), polarizing microscope (POM), ultra‐depth of field optical microscope, resistance tester, and vector network analyzer. Compared with PBS composite with 0.1 wt% MWCNTs, the electrical conductivity of PBS composite with the MWCNTs/PLA/PBS masterbatch increased by two orders of magnitude, and dispersed morphology for the composite showed double percolation structure. After UV aging, both MWCNTs/PBS composites and the PBS composites with the MWCNTs/PLA/PBS masterbatch, their surface presented burnt yellow and parts of flaws, while both their electrical conductivity and total electromagnetic shielding effectiveness gradually increased. Moreover, with the increasing of UV aging time, not only crystal size of these PBS‐based composites became large, but also their crystal interface became clearer. Furthermore, when UV aging time reached 528 h, the tensile strength of 0.6 M/PLA/PBS composite decreased by 12.6%, while its total electromagnetic shielding effectiveness increased by 39.8%, compared with the composite without UV aging.

Effect of processing conditions on the rheological and mechanical properties of composites based on a PBS matrix and enzymatically treated date palm fibers

Abstract The rheological properties of biocomposites can change depending on the polymer, fiber type, fiber size and processing conditions. In this work, biodegradable PBS composites filled with raw and enzymatically treated date palm fibers were processed using an internal mixer. The influence of the processing conditions, namely filler concentration, rotor of the mixer rotational speed, as well as the type of the enzymatic fiber treatment on PBS (Poly Butylene Succinate)/date palm fiber composites were studied by measuring the torque and the temperature in real time during melt processing. A rheological analysis was also carried out by performing time and multi-wave-frequency sweeps. It was found that the stabilization torque increased with increasing fiber loading and rotor rotational speed, indicating a higher viscosity. An enhancement of the melting process occurred with modified fibers, which was explained by the decrease in the fiber diameter, denoting cellulose micro-fibrils separation by enzymes action. These composites were characterized by a better thermal resistance and mechanical stiffness compared to those based on raw fibers at the same loading rate.

Effect of capsicum oleoresin and denatonium benzoate in polybutylene succinate on anti-gnawing, thermal and rheological properties

The purpose of this research is to prepare anti-gnawing bio-polymer composites and to investigate morphology, thermal and rheological properties. The non-lethal substances of denatonium benzoate (DB) mixed with zinc stearate (ZnSt) and capsicum oleoresin (CO) impregnated in silica (SiCO) were mixed with polybutylene succinate (PBS). DB gives the bitter taste and CO provides burning sensation to the rats. The concentration of DB/ZnSt is 2 wt% and concentration of SiCO is ranging from 12 to 24 wt%. The influence of the substances and concentration is analyzed by the analysis of variance (ANOVA) method. The substances and concentration are most significant with P-values less than 0.05. The specimens were examined gnawing test for 3 months. The best rat-proof sample is 12S, consisting of SiCO 12 wt%. SiCO presents better rat-proof property than DB. The incorporation of DB/ZnSt reduced rheological properties and thermal stability. The increase in SiCO concentration in PBS improved rheological properties and thermal properties. The PBS composites are good rat-preventing plastics.

Highly flame‐retardant and low toxic polybutylene succinate composites with functionalized BN@APP exfoliated by ball milling

AbstractThis article describes the preparation of nitrogen‐phosphorus‐doped boron nitride (BN@APP) as a multifunctional nanofiller for flame‐retardant and thermal conductivity in polybutylene succinate (PBS). The BN@APP was obtained by a one‐step ball milling method. The improvement of thermal conductivity effectively reduces the generation of toxic smoke during PBS combustion. After incorporating 1.0 wt% BN@APP into the PBS, the thermal conductivity of the PBS composite is increased by 62.8%. The heat and toxic smoke are reduced significantly, the heat release rate, total heat release, and total smoke rate of PBS composites were dramatically reduced by 28.2%, 23.5%, and 44.8%, respectively, compared to pure PBS. This research offers a prospective route to prepare highly flame‐retardant composites that have low‐toxicity and smoke.

Organic-inorganic hybrid filler for improved thermal conductivity and anti-dripping performance of polybutylene succinate composite

While polybutylene succinate (PBS) has gained increasing interest following the recent shift from conventional polymers to biobased and biodegradable polymers, its high cost, high flammability, and low thermal conductivity have limited its practical applications. In this study, PBS hybrid composites with improved heat dissipation capability and anti-dripping performance were fabricated by incorporating a novel organic-inorganic hybrid filler. The hybrid filler was fabricated by attaching silicon carbide particles to the surface of coffee husks treated with a flame retardant agent. Spectroscopic and morphological analyses confirmed that the hybrid filler was successfully fabricated. PBS composites filled with the hybrid filler exhibited better filler/matrix interfacial interaction, which resulted in a 250% enhancement on the thermal conductivity of the hybrid composite with the incorporation of small vol% of conductive SiC. They also showed superior mechanical properties: the tensile strength and Young's modulus were enhanced by 40% and 70%. During a burning test, the composite attained the UL-94 V-0 rating without any dripping and with surface char formation. Overall, the PBS hybrid composite showed promising properties that could potentially broaden the applications of PBS-based materials.

Organo-modified LDH fillers endowing multi-functionality to bio-based poly(butylene succinate): An extended study from the laboratory to possible market

Polybutylene succinate (PBS) were processed in melt extrusion by dispersion of organo-modified layered double hydroxide (LDH). Depending on the organic anion interleaved into LDH fillers (L-tyrosine (TYR), L-tryptophan (TRP), L-ascorbate (ASA) and 3-(4-hydroxyphenyl)propionate (HPP)), it was possible to control and tune the properties of the resulting PBS composites. Each LDH filler is found to act differently toward PBS, thus modifying its viscoelastic properties (as expressed by a chain extending effect), its rate of hydrolysis and photo-degradation or its antibacterial activity. The highest chain extending effect was observed in the case of LDH with L-tryptophan, the worst – with L-ascorbate anion. However, L-ascorbate anions interleaved into LDH present 100% activity in antibacterial properties. A better compromise may be achieved when PBS is mixed with different LDHs such as those combining HPP and ASA, making possible to target efficiently multi-properties such as small rate of hydrolysis, photo-stability, biocide activity as well as chain extension, thus turning to a multifunctional (bio)nanocomposites with new possible applications. Finally, a possible scale-up is demonstrated on thin films.

Thermomechanical Properties of SiC-Filled Polybutylene Succinate Composite Fabricated via Melt Extrusion.

Polybutylene succinate (PBS) composites filled with various mass fractions of silicon carbide (SiC) particles were fabricated via slow melt extrusion. The morphological analysis revealed that the fabrication technique assisted in achieving a good adhesion between the PBS and SiC, along with excellent filler dispersion throughout the PBS matrix. The inclusion of 40 wt.% SiC in the PBS composite afforded a 10 °C increase in the thermal degradation temperature and a 160% enhancement in the thermal conductivity relative to the neat PBS. The crystallization temperature also increased with the inclusion of SiC particles, thus making the composites easier to process. Furthermore, the improvement in the Young’s modulus of the PBS composites increased their rigidity and stiffness relative to the neat PBS.

Compatibility and mechanical properties of gelatin‐filled polybutylene succinate composites

ABSTRACTGelatin nanoparticles (GNPs) with small size (200 nm) have been prepared by two‐step solvent removal method using glutaraldehyde as crosslinking agent. The formation mechanism and characteristics were determined by Fourier transform infrared (FTIR), atomic force microscopy, and transmission electron microscopy. Polybutylene succinate/gelatin (PBS/GEL) and polybutylene succinate/nanogelatin (PBS/GNPs) composites by solvent hybridization were prepared. The dispersion of GEL/GNPs in the composites was observed by scanning electron microscopy, and the hybrid mechanism of GEL, GNPs, and PBS was explored. The results of FTIR and XPS indicated that the ─OH of GNPs was easier to obtain hydrogen bond with PBS. The swelling test showed that the swelling degree of PBS/GEL, PBS/GNPs reached 253 ± 8.65% and 308 ± 10.3% due to their good compatibility. Compared with pure PBS, especially when the ratio of PBS:GNPs was 1:0.75, the crystallinity of PBS/GNPs composites reached 36.43 ± 5.7%, the elongation at break and tensile strength were 49.0 ± 2.94% and 33.3 ± 2.62 MPa, respectively. Overall, GNPs have played an active role in the heterogeneous nucleation of PBS matrix. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2020, 137, 48881.

The Effect of Varying Almond Shell Flour (ASF) Loading in Composites with Poly(Butylene Succinate (PBS) Matrix Compatibilized with Maleinized Linseed Oil (MLO).

In this work poly(butylene succinate) (PBS) composites with varying loads of almond shell flour (ASF) in the 10–50 wt % were manufactured by extrusion and subsequent injection molding thus showing the feasibility of these combined manufacturing processes for composites up to 50 wt % ASF. A vegetable oil-derived compatibilizer, maleinized linseed oil (MLO), was used in PBS/ASF composites with a constant ASF to MLO (wt/wt) ratio of 10.0:1.5. Mechanical properties of PBS/ASF/MLO composites were obtained by standard tensile, hardness, and impact tests. The morphology of these composites was studied by field emission scanning electron microscopy—FESEM) and the main thermal properties were obtained by differential scanning calorimetry (DSC), dynamical mechanical-thermal analysis (DMTA), thermomechanical analysis (TMA), and thermogravimetry (TGA). As the ASF loading increased, a decrease in maximum tensile strength could be detected due to the presence of ASF filler and a plasticization effect provided by MLO which also provided a compatibilization effect due to the interaction of succinic anhydride polar groups contained in MLO with hydroxyl groups in both PBS (hydroxyl terminal groups) and ASF (hydroxyl groups in cellulose). FESEM study reveals a positive contribution of MLO to embed ASF particles into the PBS matrix, thus leading to balanced mechanical properties. Varying ASF loading on PBS composites represents an environmentally-friendly solution to broaden PBS uses at the industrial level while the use of MLO contributes to overcome or minimize the lack of interaction between the hydrophobic PBS matrix and the highly hydrophilic ASF filler.

Biodegradable fibre reinforced composites composed of polylactic acid and polybutylene succinate

Recent concern over the harmful effects on the ecology of long lasting plastics has led to heightened interest in the development of more environmentally sustainable materials. Attention has been paid to biodegradable thermoplastic polymers, polylactic acid (PLA) and polybutylene succinate (PBS). However, although these materials have been widely used as matrix in a composite, the potential of biopolymers as reinforcement in a composite structural system has been examined less. Two types of unidirectional biodegradable composites, PLA self-reinforced and PLA reinforced PBS matrix composites, were produced. The composites were tested for Young’s modulus, tensile strength and strain at break. Cross-section and fracture surface characteristics of the composites were also examined by scanning electron microscopy to identify damage modes. It is found that the tensile strength of both PLA self-reinforced and PLA–PBS composites is increased by 10–40%, while their initial modulus is 2–6 times higher than that measured for PLA and PBS films.

Study on the properties of nano-TiO2 /polybutylene succinate composites prepared by vane extruder

Different proportions of nanoscale TiO2 (nano-TiO2)-filled polybutylene succinate (PBS) composites were prepared by vane extruder. The crystalline, thermal, dynamic viscoelastic, mechanical, and UV-resistance properties of the composites were studied, and X-ray diffraction, differential scanning calorimetry, and thermogravimetric analysis were conducted. Results show that the crystalline structure of the PBS composites did not change with TiO2 addition. TiO2 almost has no effect on the crystallization and melting behavior of PBS. Nevertheless, the introduction of TiO2 has improved the thermal stability, tensile modulus, flexural modulus, and flexural strength of the PBS composites. The UV resistance of the composites has also been significantly enhanced with TiO2 addition. POLYM. COMPOS., 35:53–59, 2014. © 2013 Society of Plastics Engineers

FLEXURAL PROPERTIES OF INJECTION-MOLDED BAMBOO/PBS COMPOSITES

In recent years, from an environmental perspective, there has been increasing interest in the change to a sustainable society. The use of natural-fiber-reinforced biodegradable composites has been proposed as one solution. Bamboo is an often used renewable bio-resource; it has an inherent advantage of rapid growth. Polybutylene succinate ( PBS ), used as matrix resin, has biodegradable characteristics. This paper describes flexural properties of bamboo/ PBS composites prepared by injection molding. The following results were obtained. The flexural modulus was improved with increasing bamboo powder contents when the cylinder temperature of the injection molder was 140°C. However, the flexural strength showed the opposite tendency to be decreased with increasing bamboo powder contents. An SEM photomicrograph of the fracture surface for bamboo/ PBS composites showed typical fracture behavior of pull-out fibers without fiber fracture. Furthermore, there was no adhesion of PBS resin on the bamboo fiber surface. Processing conditions affected mechanical properties of bamboo/ PBS composites, imparting higher flexural strength and flexural modulus at high cylinder temperatures such as 180°C and 200°C.