This study employed polyaluminium chloride (PAC) and polyaluminium ferric chloride (PAFC) for the phosphorus removal released during the hydration of phosphogypsum-based excess-sulphate slag cement (PESSC), as well as microstructure modification. The results indicated that the PESSC samples presented shorter setting times and bleeding rates with further modifier addition due to the effective phosphorus removal and rapid establishment of the flocculated structure. Compressive and flexural strengths were also significantly enhanced in modified samples at each age, where they exceeded 58 MPa and 13 MPa at 180 d, respectively, when PAC and PAFC supplements were within 1.0%. Furthermore, the distinctions in the effect mechanism of two functional compositions (Keggin-Al13 and iron phase) in modifiers have also been studied. In contrast to affecting the microstructure of C-(A)-S-H gel, the released Al(OH)4‐ and Fe(OH)4‐ during hydrolysis often acted with sulphate and portlandite, leading to a higher level of ettringite formation, as well as hydration degree. Comparatively, the introduction of the iron phase adversely impacted pH value development of pore solution and retarded the activation process of slag at early age, while also promoting continuous hydration at later age. The optimisation in the microstructure of PESSC also contributed to impurities solidification, presenting the lower leaching concentration in an acid environment. Overall observations suggested that adding 0.5%–1.0% PAC or PAFC in the PESSC are capable of enhancing not only its engineering properties but also promoting its sustainability.
Read full abstract