Polished Surface Research Articles

Co-use of laser texturing and graphene synthesis

The article is devoted to the study of wettability on combined textured surfaces (laser texturing): textured copper and graphene (Cu/G) synthesized on copper. For the first time the combined effect of various textures after laser texturing and graphene synthesis on corrosion current and wettability before and after corrosion is investigated. Previous research works have shown that the surface wettability after laser texturing varies greatly over time, from superhydrophilic to highly hydrophobic. However, the present work shows that the combined effect of laser texturing and graphene synthesis allows stabilizing the wettability of textured samples over time, as well as significantly reducing the impact of corrosion on the contact angle. The droplet contact angle changes slightly over time after corrosion. The smallest change in the contact angle corresponds to the Cu/G surface for textures with craters. At that, the corrosion current of the textured Cu/G sample is reduced 12–14 times, compared with the textured copper. The use of textures with craters provides higher corrosion resistance than in the case of textures without craters. The performed XPS analysis reveals that that the textured wall with craters has a maximum peak C = C (C1s XPS spectra). A new mechanism is proposed to explain the different wettability inversion period for textured copper with graphene synthesis. The wettability of textured surfaces is simulated using molecular dynamics methods. The contact angle of the nanodrop depends on both the textures and the hydrophilicity of the polished surface. The obtained results will be useful for the development of combined methods and composite materials in materials science to control wettability, stabilize surface properties, as well as to counteract aggressive environmental effects.

Optimization of polishing fluid composition for single crystal silicon carbide by ultrasonic assisted chemical-mechanical polishing

Silicon carbide (SiC) is renowned for its exceptional hardness, thermal conductivity, chemical stability, and wear resistance. However, the existing process is difficult to meet the high standards of uniform corrosion in its polishing process and surface roughness and flatness after polishing, new polishing fluids and technique optimization are crucial for development. The study optimized and validated the composition of the polishing fluid used in ultrasonic-assisted chemical-mechanical polishing (UACMP). Abrasives significantly influenced the material removal rate (MRR) and surface roughness (Ra), contributing 67.63% and 56.43%, respectively. Organic bases and pH buffers significantly affected Ra, accounting for 19.66% and 21.44%, respectively. The optimum composition was determined, consisting of triethylamine (3wt%), potassium hydrogen phthalate (1wt%), a composite of silica and alumina abrasive particles (5wt%), and hydrogen peroxide (6wt%), which reduced the Ra from 95 nm to 3 nm. The MRR achieved 25.96 nm/min. In comparison to the 7 nm minimum roughness from the orthogonal test, the optimal scheme’s Ra was reduced by 57.14%, leading to a significant enhancement in overall surface quality. In this paper, a new type of additive is added to prepare the polishing liquid, which provides a new idea for the UACMP of SiC and has a great impact.

Spiral feed polishing uniform removal and compensation strategy of sapphire components

A single crystal sapphire component has been widely used in various high-tech fields because of its significant advantages such as high hardness, high stability, and excellent optical and mechanical properties, and has put forward high requirements for surface accuracy and quality. The existing sapphire polishing technology has problems such as low polishing efficiency, difficult control of polishing accuracy, and difficulty in removing surface defects and subsurface damage introduced by the front grinding process. Therefore, for the polishing and damage removal stage of sapphire optical components, the surface shape accuracy should be strictly controlled, especially for the surface shape accuracy after ultra-precision grinding. It is of great significance to study the uniform removal technology of grinding damage based on not destroying the surface shape. This study focuses on the mechanical polishing of sapphire. Firstly, the characteristics of the sapphire removal function of the elastic polishing tool are analyzed and the stability of the polishing tool is verified. Secondly, by establishing the relationship between the amount of workpiece material removal and the radius of rotation, the feed rate is planned to achieve the effect of uniform spiral removal. By optimizing the center feed speed of the tilting axis small-size polishing tool, the center feature of the polishing surface is controlled to be sharp. Finally, based on the sub-aperture polishing figuring theory, the influence of the center feature on the surface profile is reduced by using the spiral grating processing method. This study provides an efficient and stable strategy for the uniform removal and polishing of rotationally symmetric optical elements (such as aspheric surfaces) of high-hardness material sapphire and is expected to play a role in scenes that are particularly difficult to process, difficult to detect full aperture, difficult to calculate removal function and dwell time, such as higher steep aspheric surfaces and Gaussian aspheric surfaces.

Ultraviolet laser induced periodic surface structures positively influence osteogenic activity on titanium alloys

Background/ObjectiveEndoprostheses might fail due to complications such as implant loosening or periprosthetic infections. The surface topography of implant materials is known to influence osseointegration and attachment of pathogenic bacteria. Laser-Induced Periodic Surface Structures (LIPSS) can improve the surface topography of orthopedic implant materials. In this preclinical in vitro study, laser pulses with a wavelength in the ultraviolet (UV) spectrum were applied for the generation of LIPSS to positively influence formation of extracellular matrix by primary human Osteoblasts (hOBs) and to reduce microbial biofilm formation in vitro.MethodsLaser machining was employed for generating UV-LIPSS on sample disks made of Ti6Al4V and Ti6Al7Nb alloys. Sample disks with polished surfaces were used as controls. Scanning electron microscopy was used for visualization of surface topography and adherent cells. Metal ion release and cellular metal levels were investigated by inductively coupled plasma mass spectrometry. Cell culture of hOBs on sample disks with and without UV-LIPSS surface treatments was performed. Cells were investigated for their viability, proliferation, osteogenic function and cytokine release. Biofilm formation was facilitated by seeding Staphylococcus aureus on sample disks and quantified by wheat germ agglutinin (WGA) staining.ResultsUV-LIPSS modification results in topographies with a periodicity of 223 nm ≤ λ ≤ 278 nm. The release of metal ions was found increased for UV-LIPSS on Ti6Al4V and decreased for UV-LIPSS on Ti6Al7Nb, while cellular metal levels remain unaffected. Cellular adherence was decreased for hOBs on UV-LIPSS Ti6Al4V when compared to controls while proliferation rate was unaffected. Metabolic activity was lower on UV-LIPSS Ti6Al7Nb when compared to the control. Alkaline phosphatase activity was upregulated for hOBs grown on UV-LIPSS on both alloys. Less pro-inflammatory cytokines were released for cells grown on UV-LIPSS Ti6Al7Nb when compared to polished surfaces. WGA signals were significantly lower on UV-LIPSS Ti6Al7Nb indicating reduced formation of a S. aureus biofilm.ConclusionOur results suggest that UV-LIPSS texturing of Ti6Al7Nb positively influence bone forming function and cytokine secretion profile of hOBs in vitro. In addition, our results indicate diminished biofilm formation on UV-LIPSS treated Ti6Al7Nb surfaces. These effects might prove beneficial in the context of long-term arthroplasty outcomes.

A Normal Displacement Model and Compensation Method of Polishing Tool for Precision CNC Polishing of Aspheric Surface

The position accuracy of the polishing tool affects the surface quality of the polished aspheric surface. The contact deformation among the polishing tool, abrasives, and aspheric part can cause a displacement, which, in turn, will cause a position error of the polishing tool, which will lead to a significant change in the polishing force. In order to resolve this error, this paper proposed a method of normal displacement compensation for a computer numerical controlled (CNC) polishing system by controlling the polishing force. Firstly, the coupling principle between the polishing force and the position of the polishing tool is expounded, and the relationship between normal displacement and deformation is analyzed. Based on Hertz’s theory, a model of normal displacement is established. Then, on the basis of the decoupled polishing system developed, a normal displacement compensation method was proposed. Finally, a group of comparative experiments was carried out to verify the effectiveness of the proposed method. Compared with no displacement compensation, when the part was polished with the normal displacement compensation method, the value of roughness decreased from 0.4 µm to 0.21 µm, and the unevenness coefficient of surface roughness decreased from 112.5% to 19%. The experimental results show that the polishing quality is improved greatly, and the aspheric surfaces can be polished more uniformly with the method proposed in this paper.

Comparison of denture space and patient satisfaction for neutral zone versus standard-designed digital dentures restoring mandibular resorbed ridges: A crossover randomized clinical trial.

To compare neutral-zone-designed and standard-designed digital complete dentures used to restore severely resorbed ridges through differential digital analysis of teeth arrangement position, shape of the polished surface, and assessment of patient satisfaction. This study applied a within-subject comparison of two denture forms: computer-aided design and computer-aided manufacturing (CAD-CAM) dentures designed based on the bone-support concept (control group) and CAD-CAM dentures designed based on the neutral-zone concept (test group). Twelve completely edentulous patients exhibiting advanced ridge atrophy were recruited, and they were randomly assigned to use one of the two dentures before the other. A comparison between the two groups' virtual denture confines was conducted using "Medit compare" digital software. The average values of three-dimensional deviations between the two dentures at different regions were calculated. The "patient denture assessment" questionnaire was used to gauge participants' satisfaction with their dentures. The obtained scores were used to compare the two denture types. The position of the neutral zone was significantly shifted at the level of both denture teeth and denture base outer limits (p = 0.001). The greatest deviation was calculated at the region of the palatal polished surface followed by lingual flange contours, while the buccal flanges displayed the least deviations (p≤0.05). Statistically significant differences were observed between patients' satisfaction with neutral zone and standard dentures regarding function and comfort, retention, and stability of lower dentures (p≤0.05). CAD-CAM neutral-zone dentures have distinctly different anatomical confines that can be clinically correlated to their better impact on patient acceptance.

Optimal Geometry for Focused Ion Beam-Milled Samples for Direct-Pull Micro-Tensile Testing Performed In Situ in a Scanning Electron Microscope

A thorough procedure was developed to efficiently manufacture dogbone samples using focused ion beam (FIB) milling for micro-tensile testing. A Bruker PI 89 PicoIndenter, Billerica, MA, USA, was used as a case study, although the analysis and results are applicable to other micro-mechanical testing systems capable of mounting a standard, Ø12.7 mm × Ø3.2 mm pin, scanning electron microscopy (SEM) pin stub (Ted Pella, Redding, CA, USA). Nine dogbones were made from an Fe-45Cu alloy additively manufactured using powder-fed laser-directed energy deposition (DED-LB). Testing showed that fracture was confined to the gauge section for all dogbones and that the fracture mode, ductile vs. brittle, was entirely dependent on the grain orientation relative to the loading direction. The analysis showed that the measured plastic strain to failure can vary from >11% (optimal geometry) to <1% (non-optimal geometry) in micro-tensile testing of high-tensile-strength (>1 GPa) metallic materials. Subsequently, a finite element analysis (FEA) was conducted to identify the improved dogbone geometries. A total of ten thousand dogbone geometries were tested, and their dimensions were defined by a set of four adjustable parameters (corner radius, load surface angle, load surface length, and dogbone head length). The gauge width and gauge length were fixed to 4 µm and 10 µm, respectively. Three-dimensional surface plots of the stress concentration as a function of two parameters were used to identify the optimal ranges of parameter values. The addition of maximum width and length constraints, measuring 25 µm and 30 µm, respectively, allowed us to identify an optimal geometry at load surface angles of 30° and 45°. Their respective dimensions (corner radius, load surface length, and dogbone head length) are, in µm, 12, 6, and 7 and 10, 7, and 7. Testing these two optimal geometries with a range of gauge lengths from 4 to 20 µm showed that smaller gauge lengths only slightly reduced the detrimental stress concentration outside the gauge section. However, smaller gauge lengths will notably improve the FIB surface polishing step as tapering is reduced with smaller dogbone lengths.

Integration of Metrology in Grinding and Polishing Processes for Rotationally Symmetrical Aspherical Surfaces with Optimized Material Removal Functions

Aspherical surfaces, with their varying curvature, minimize aberrations and enhance clarity, making them essential in optics, aerospace, medical devices, and telecommunications. However, manufacturing these surfaces is challenging because of systematic errors in CNC equipment, tool wear, measurement inaccuracies, and environmental disturbances. These issues necessitate precise error compensation to achieve the desired surface shape. Traditional methods for spherical optics are inadequate for aspherical components, making accurate surface shape error detection and compensation crucial. This study integrates advanced metrology with optimized material removal functions in the grinding and polishing processes. By combining numerical control technology, computer technology, and data analysis, we developed CAM software (version 1) tailored for aspherical surfaces. This software uses a compensation correction algorithm to process error data and generate NC programs for machining. Our approach automates and digitizes the grinding and polishing process, improving efficiency and surface accuracy. This advancement enables high-precision mass production of rotationally symmetrical aspherical optical components, addressing existing manufacturing challenges and enhancing optical system performance.

Optimizing Cylindrical Grinding Proficiency and Surface Finish for EN24 Steel Alloy with the Use of Taguchi Analysis and Artificial Neural Network

Grinding is a material removal procedure used at the end of manufacturing to obtain high dimensional precision and a desirable surface polish. External cylindrical grinding is a type of grinding procedure that used to grind cylindrical things such as engine shafts, connecting rods, spindles, and axles. This study examines how control settings affect response parameters using EN24 alloy steel on a cylindrical grinding machine. Response parameters are material removal rate (MRR) and surface roughness (Ra), whereas control parameters are workpiece speed (v), feed rate (f), and depth of cut (d). Taguchi DOE is employed with L16 orthogonal array to optimize control parameter levels, followed by cylindrical grinding tests.An artificial neural network (ANN) model was created to validate and predict cylindrical grinding reaction parameters. To train the network, experimental data was used, and ANN predictions were compared to real data. Data collection has also completed.In the purposed work minimum Ra is 0.52 µm and maximum MRR is 0.6588 g/sec found and results indicate that feed rate and workpiece speed are the most dominating parameters of cylindrical grinding. The experimental results can be employed by various manufacturing and industrial firms and they can select suitable combinations of input parameters for desired Ra and MRR

Comparative analysis of microlens array formation in fused silica glass by laser: Femtosecond versus picosecond pulses

The growing demand for flexible, high-quality fabrication of free-form micro-optics drives the development of laser-based fabrication techniques for both the shape formation and surface polishing of optical elements. In this paper, we performed a thorough and systematic study on fused silica glass ablation using 10 ps and 320 fs duration pulses. Ablation processes for both pulse durations were optimized based on the measurements of the removed material layer thickness and surface roughness, and by analyzing the topographies of ablated cavities to remove material layers as thin as possible with minimum surface damage. Our findings demonstrate higher process resolution and surface quality for femtosecond pulses. Ablation of pre-roughened glass reduced the minimal removable glass layer thickness well below the 1 μm mark for both pulse durations, improving the process resolution. The minimal removable glass layer thickness was 14 times smaller for the femtosecond pulses, with up to 4.5 times lower surface roughness compared to samples processed with picosecond pulses. On the other hand, results revealed faster glass removal rates with picosecond pulses. In the end, arrays of microlenses were fabricated with both pulse durations and subsequently polished with a CO2 laser. Results revealed higher performance of microlenses fabricated with femtosecond pulses, providing better focusing capabilities and lesser beam scattering. Finally, this study demonstrated the successful fabrication of free-form optical elements with femtosecond and picosecond pulses, demonstrating the versatility and the potential of laser-based techniques.

The effect of attachment systems and denture cleaning methods on microbial biomass and composition in implant-supported overdentures: an experimental study

ObjectiveThis research endeavors to scrutinize the influence of attachment systems and denture cleaning methodologies on microbial biomass and composition within the realm of implant-supported overdentures, a crucial consideration for patients with dentition defects necessitating such prosthetic solutions.Subjects and methodsEmploying five polymethyl methacrylate specimens designed to emulate the fitting surfaces of traditional dentures and implant-supported overdentures. Following the polishing of each specimen and the quantification of its roughness, co-cultivation with three distinct microbial strains ensued, culminating in ultrasonic cleaning in water. The bar-clip group, differentiated by the depth of attachment, underwent cleaning employing four diverse methods. Biomass quantities were meticulously recorded both pre and post cleaning interventions, with subsequent data analysis via t-testing and one-way ANOVA, maintaining a significance level of α = 0.05.ResultsThe bar-clip groups demonstrated an elevated degree of microbial adhesion, with the deeper locator group exhibiting heightened biomass residue post-cleaning, indicative of increased cleaning complexity. Ultrasonic cleaning predominantly targeted biofilm and deceased bacteria, whereas chemical cleaners primarily reduced the quantity of viable bacteria. The synergistic application of ultrasonics and chemical cleaning treatments yielded the minimal biomass residue.ConclusionIn contemplating the utilization of dentures milled by dental computer-aided design/manufacturing systems, meticulous pre-use surface polishing is imperative. The extent of biofilm adhesion correlates with the chosen attachment system. This study advocates for the incorporation of ultrasonic cleaning in conjunction with chemical cleaning solutions to optimize the removal of biofilm and live cellular entities in the context of implant-supported overdentures.

Influence of the Traverse Speed of the Stylus Tip on Changes in the Areal Texture Parameters of Machined Surfaces

Measurements of areal (3D) surface texture using optical methods are very popular because of the short measurement time compared to the stylus tip technique. However, they are very sensitive to measurement errors. In some cases, optical measurements are not recommended. The stylus measurement method is well known and can be the reference technique for surface texture measurement. The main disadvantage is the long measuring time. This time can be shortened using higher speeds of measurement. The effect of the speed of the measurement of stylus profilometer on changes in surface texture parameters was studied. Fifty surface topographies were measured using the stylus profilometer at speeds 0.5, 1, 2, 3, 4, and 5 mm/s in the same places. Surfaces after lapping, polishing, grinding, milling, laser texturing, and two-process random surfaces were measured and analyzed. Changes in parameters caused by the increase in the traverse speed depend on the characteristics and parameters of the surfaces. The random surfaces changed more than the deterministic ones. The increase in the traverse speed from 0.5 to 1 mm/s caused small changes in the parameters.

Anodized SLM Ti6Al4V surfaces: influence of surface characteristics on NTs growth and resulted surfaces properties.

TiO2 nanotubes (NTs) obtained via electrochemical anodization (EA) on conventionally machined titanium surfaces are reported to be promising for achieving mucointegration in dental implant therapy. Dental abutments, manufactured by selective laser melting (SLM), combined with thermal post-treatment, present a promising alternative to conventionally machined titanium. Based on an original protocol, this study aims to investigate how the characteristic microstructure of the α + β phases in post-heated SLM Ti6Al4V can influence the growth of NTs and the resulting physical and chemical surface properties. Ti6Al4V-SLM discs were fabricated, heat post-treated and mechanically polished. The samples were then subjected to EA under different voltage conditions (10, 20 and 30 V). The specimens' surfaces were characterized at the same location, before NTs formation by electron backscatter diffraction (EBSD), and after by scanning electron microscopy (SEM). Then, roughness and wettability were studied to determine how EA affects surface properties compared to conventionally machined and polished titanium surfaces without NTs (reference). Surface reactivity was evaluated through chemical analysis and collagen binding capacities. The self-organized TiO2 layer was developed on the α phase only and the β phase was preferentially dissolved. The characteristic dimensions of the nanotubes (diameter, length and wall thickness), measured by SEM image analysis, increased proportionally with the rise in voltage but were not affected by the crystallographic orientation of the underlying α grain. Micro-roughness was the same for nanotubular and reference surfaces. Wettability was improved, as was surface reactivity towards collagen, which may contribute to improved bioactivity of titanium surfaces in dentistry.

A novel strategy for activation technique for 6H-SiC substrates in electroless Ni-P plating processes

This study proposes a novel iron wire activation method for electroless Ni-P plating on 6H-SiC substrates, offering a sustainable alternative to traditional metal activation techniques, focusing on the surface roughness effect on the microhardness and Ni-P plating efficiency of 6H-SiC substrates. This experimental approach reveals insights into the relationship between substrate morphology and plating characteristics. It is found that the plating thickness (33.82 μm) of the non-polished substrates closely matched the expected (33.26 μm), with a deposition rate of 6.65 μm/h, which underscores the precision regulation of the plating process. In contrast, despite the faster deposition rate of 9.20 μm/h of the polished S500 substrate, it exhibited a minor thickness discrepancy, suggesting a saturation point in the deposition dynamics on fully polished surfaces. The research additionally sheds light on the adhesion characteristics of the plated layers, particularly emphasizing the role of surface roughness. Remarkably, non-polished substrates demonstrated better adhesion, categorized as HF3, indicating a significantly stronger bond compared to the polished substrates, which were categorized as HF4 to HF6. This distinction in adhesion categories underlines the critical influence of substrate morphology on the quality of the Ni-P layer's adherence.

Cytotoxicity and Microbiological Properties of Ceramic CAD/CAM Materials Subjected to Surface Treatment with Nanometric Copper Layer

The aim of this study is to present the characteristics and a comparison of four different commercial materials dedicated to the CAD/CAM technique in dentistry, all of which can be classified as ceramic materials. Its purpose is also to evaluate the impact of surface treatment on the cytotoxicity and microbiological properties of the materials. The CAD/CAM technique has a perpetually growing role in modern reconstructive dentistry. It requires a material’s possession of peculiar characteristics, such as mechanical resistance, durability, functionality (similar to natural tissues), good aesthetics and biocompatibility. To critically evaluate a biomaterial, both manufacturer claims and in vitro tests should be considered. Further steps of evaluation may include animal tests and clinical trials. There are certain attributes of biomaterials that may be modified by surface treatment that can be crucial to the clinical success of the material. The evaluated materials were Vita Suprinity (VITA-Zahnfabrik, Germany), Vita Mark II (VITA-Zahnfabrik, Germany), Celtra Duo (Dentsply Sirona, USA) and Empress Cad (Ivoclar Vivadent, Liechtenstein). They are available in the form of prefabricated blocks of various diameters and are popular among operators performing clinical procedures using CAD/CAM. Standardized blocks of each material were prepared. Half of them had their surface polished. Further, half of all the samples were covered by a nano-copper layer. The samples were evaluated for cytotoxicity, presented on a 0–4 scale, adhesion susceptibility and potential of forming a biofilm on their surface. Physicochemical properties such as the water contact angle (WCA) were evaluated for the tested materials. The influence of copper coating on cytotoxicity cannot be unequivocally stated or denied. Surface polishing did not affect the materials’ cytotoxicity, but it increased the WCA of all materials and, therefore, their hydrophobicity. Different degrees of adhesion ability and biofilm formation were dependent on the species of microorganisms and properties of the dental materials.

Effect of Initial Surface Morphology and Laser Parameters on the Laser Polishing of Stainless Steel Manufactured by Laser Powder Bed Fusion.

The topological characteristics of the down-skin surfaces for as-built components by laser powder bed fusion (LPBF) are particularly representative, while the study on the improvement of the surface quality of these surfaces remains largely unexplored. Herein, the laser polishing of LPBF-built components with different inclination angles was systematically investigated with an emphasis on the down-skin surfaces. Our result shows that the topography of the top surface is independent of the inclination angle, and the surface topography of the down-skin surface is dominated by additional angle-dependent surface characteristics. It also indicates that the surface roughness can be reduced sharply when increasing the laser power from 40 W to 60 W, and the reduction slows down when further increasing the laser power while decreasing the scanning speed leads to a progressive improvement of the surface morphology. Moreover, a second-order regression model was established to evaluate the influence of the initial surface morphology and polishing parameters on the polished surface roughness and to achieve surface roughness optimization. Therefore, our established methodology can be readily applied to surface morphology manipulation and process optimization for laser polishing of widely used metals and alloys fabricated by the additive manufacturing process.

Enhanced Timing Performance of Dual-Ended PET Detectors for Brain Imaging Using Dual-Finishing Crystal Approach.

This study presents a novel approach to enhancing the timing performance of dual-ended positron emission tomography (PET) detectors for brain imaging by employing a dual-finishing crystal method. The proposed method integrates both polished and unpolished surfaces within the scintillation crystal block to optimize time-of-flight (TOF) and depth-of-interaction (DOI) resolutions. A dual-finishing detector was constructed using an 8 × 8 LGSO array with a 2 mm pitch, and its performance was compared against fully polished and unpolished crystal blocks. The results indicate that the dual-finishing method significantly improves the timing resolution while maintaining good energy and DOI resolutions. Specifically, the timing resolution achieved with the dual-finishing block was superior, measuring 192.0 ± 12.8 ps, compared to 206.3 ± 9.4 ps and 234.8 ± 17.9 ps for polished and unpolished blocks, respectively. This improvement in timing is crucial for high-performance PET systems, particularly in brain imaging applications where high sensitivity and spatial resolution are paramount.

ШЛИФОВАНИЕ ПОВЕРХНОСТИ ВОССТАНОВЛЕННЫХ ПОРОШКОВЫМИ ТРУДНООБРАБАТЫВАЕМЫМИ МАТЕРИАЛАМИ

The article discusses the use of impregnated abrasive wheels for grinding the surface of recovered hard-to-process powder materials. The paper investigates the formation of a rough surface during internal grinding of cylinders of marine engines after restoration to their original dimensions, with powder materials of grades PG-CP2, PG-10H-0.2 containing nickel, chromium, iron and other hard-to-work metals, which during the restoration process create a special protective metal layer on the surface of the cylinders, the processing of which is very difficult It's difficult. Therefore, the grinding of the internal surfaces of the restored cylinders of marine engines is a complex technological process that proceeds in strict compliance with all technological operations, in stages. According to the results of the study, the influence of the rotation speed of the workpiece on the roughness of the inner surface of the sleeve, accompanied by grinding with impregnated grinding wheels, was revealed. It has been experimentally confirmed that when treated with impregnated abrasive wheels, the roughness of the polished surface decreases by about 1.5-1.8 times.

Evaluation of the immune response of peripheral blood mononuclear cells cultured on Ti6Al4V-ELI polished or etched surfaces.

While titanium and its alloys exhibit excellent biocompatibility and corrosion resistance, their polished surfaces can hinder fast and effective osseointegration and other biological processes, such as angiogenesis, due to their inert and hydrophobic properties. Despite being commonly used for orthopedic implants, research focuses on developing surface treatments to improve osseointegration, promoting cell adhesion and proliferation, as well as increasing protein adsorption capacity. This study explores a chemical treatment intended for titanium-based implants that enhances tissue integration without compromising the mechanical properties of the Ti6Al4V substrate. However, recognizing that inflammation contributes to nearly half of early implant failures, we assessed the impact of this treatment on T-cell viability, cytokine production, and phenotype. Ti6Al4V with extra low interstitial (ELI) content discs were treated with hydrofluoric acid followed by a controlled oxidation step in hydrogen peroxide that creates a complex surface topography with micro- and nano-texture and modifies the chemistry of the surface oxide layer. The acid etched surface contains an abundance of hydroxyl groups, crucial for promoting bone growth and apatite precipitation, while also enabling further functionalization with biomolecules. While cell viability remained high in both groups, untreated discs triggered an increase in Th2 cells and a decrease of the Th17 subset. Furthermore, peripheral blood mononuclear cells exposed to untreated discs displayed a rise in various pro-inflammatory and anti-inflammatory cytokines compared to the control and treated groups. Conversely, the treated discs showed a similar profile to the control, both in terms of immune cell subset frequencies and cytokine secretion. The dysregulation of the cytokine profile upon contact with untreated Ti6Al4V-ELI discs, namely upregulation of IL-2 could be responsible for the decrease in Th17 frequency, and thus might contribute to implant-associated bacterial infection. Interestingly, the chemical treatment restores the immune response to levels comparable to the control condition, suggesting the treatment's potential to mitigate inflammation by enhancing biocompatibility.

Germanium doped D-shaped PCF-SPR methane high sensitivity sensor

Abstract A D-shaped photonic crystal fiber doped with germanium dioxide methane gas sensor based on SPR effect is proposed. The substrate of the fiber is silicon dioxide doped with germanium dioxide, and the polished surface is used as a substrate for gold-plated and methane-sensitive membranes where the sensing area is in direct contact with methane gas. Effects of different germanium dioxide doping concentrations and the structural parameters of the photonic crystal fiber on the performance of the sensor are numerically investigated by the finite element method. Simulation results show that when the germanium dioxide doping concentration is 4.1%, the maximum sensitivity of sensor is 82 nm/% with a maximum resolution of 1.2195 × 10–4 in the range of 0 ∼ 3.5% methane concentration. The proposed sensor not only has a simple structure, but also exhibits high sensitivity, thus the sensor has great potential in pre-warning and remote monitoring of methane gas leakage.