Plate Working Length Research Articles

Association of fracture gap with implant failure in radius and ulna fractures in toy breed dogs-A multicenter retrospective cohort study.

To assess the impact of a postoperative fracture gap on implant failure following radius and ulna fracture repair in toy breed dogs. Retrospective multicenter cohort study. A total of 80 client-owned toy breed dogs. Medical records and radiographs were reviewed for dogs <3.5 kg that had surgical repair of simple transverse radius and ulna fractures at four institutions from 2005 to 2019. Data collected included signalment, fracture location, implant types and thickness, plate working length, evidence of a postoperative fracture gap in the caudal cortex, postoperative care, occurrence of implant failure, and other complications. The association between potential risk factors and complications was examined using multivariable logistic regression. A postoperative fracture gap in the caudal cortex was noted in 37 cases, and 10 cases experienced implant failure. Of the 43 cases without a gap, one case experienced implant failure. After adjusting for other variables, the fracture gap was significantly associated with implant failure (odds ratio = 23.0 [95% confidence interval: 2.7; 197.9], p = .004). Prolonged external coaptation was associated with minor and major complications other than implant failure (p = .04), while the absence of coaptation confounded the effects of the fracture gap on implant failure. Reduction of the caudal cortex of the radius is imperative to promote bone healing and prevent implant failure in transverse radius and ulna fractures of toy breed dogs.

Finite element model with realistic bone geometries for the optimal design of internal fixation during the fibula healing process.

A finite element model with realistic bone geometries is developed to design optimal internal fixation during the fibula healing process in this study. The effect of bone plate parameters on fibula fracture healing is studied. The relationship between differences in plate length, thickness and working length, and bone healing performance is focused. The optimal combination form of the bone plate parameters was selected by the orthogonal experimental design and fracture block strain to achieve bone healing maximize the performance. The model results show that the maximum equivalent force of the bone plate was below the material yield limit; the higher mean contact stresses in the bone fragments indicate that the bone plate is prone to higher contact stresses when they are long. The working length of the bone plate has a greater effect on callus healing than the thickness and length of the bone plate. The optimal internal fixation option for distal fibula fractures is achieved when it provides the stability required for internal fixation during bone healing. It ensures lower contact stresses in the fibula as well as maximum Young's modulus during callus healing process.

An analytical model of lateral condylar plate working length

BackgroundThe locking plate is a common device to treat distal femur fractures. Healing is affected by construct stiffness, thus many surgeon-controlled variables such as working length have been examined for their effects on strain at the fracture. No convenient analytical model which aids surgeons in determining working length has yet been described. We propose an analytical model and compare it to finite element analysis and cadaveric biomechanical testing. MethodsFirst, an analytical model based on a cantilever beam equation was derived. Next, a finite element model was developed based on a CT scan of a “fresh-frozen” cadaveric femur. Third, biomechanical testing in single-leg stance loading was performed on the cadaver. In all methods, strain at the fracture was recorded. An ANCOVA test was conducted to compare the strains. FindingsIn all models, as the working length increased so did strain. For strain at the fracture, the shortest working length (35 mm) had a strain of 8% in the analytical model, 9% in the finite element model, and 7% for the cadaver. The longest working length (140 mm) demonstrated strain of 15% in the analytical model, and the finite element and biomechanical tests both demonstrated strain of 14%. InterpretationThe strain predicted by the analytical model was consistent with the strain observed in both the finite element and biomechanical models. As demonstrated in existing literature, increasing the working length increases strain at the fracture site. Additional work is required to refine and establish validity and reliability of the analytical model.

The Effect of Working Length, Fracture, and Screw Configuration on Plate Strain in a 3.5-mm LCP Bone Model of Comminuted Fractures

Abstract Introduction This study provides a comprehensive examination of plate strain under realistic fracture configurations. The effect of plate working length, plate contact, fracture length, and position on strain was evaluated using bone surrogates subjected to “load-controlled,” nondestructive conditions. Materials and Methods Five 3.5-mm locking compression plates (LCP) were instrumented with six strain gauges. The gauges were glued between holes in predetermined locations marked by laser engraving. Nine fracture models were created using bone surrogate, each representing a combination of the criteria under study: long versus short working length, degree of plate compression, fracture location, and fracture length. All five plates were tested under each of the nine configurations. The constructs were mounted in an Instron testing machine with a 5-kN load cell. Each specimen was cyclically loaded at a rate of 5 mm/min to 50, 100, and 200 N. Results Decreased plate strain was noted with a short plate working length in all fracture configurations (p &lt; 0.05). Increasing the plate working length increased the strain at higher loads and on the plate adjacent to the fracture gap. The size of the fracture gap and fracture location had minimal effects on plate strain (p &lt; 0.05). Elevation of the plate off the bone (1.5 mm) resulted in increased plate strain under all loading conditions (p &lt; 0.05). Conclusion Our null hypothesis was rejected in that a short plate working length resulted in decreased plate strain in all comminuted fracture configurations. Our secondary hypothesis was validated in that elevation of the plate from the bone resulted in increased strain in all configurations. As plate strain identifies regions of mechanical weakness whereby a construct may prematurely fail by acute overload or cyclic fatigue, identifying factors that may increase plate strain allows the surgeon to reduce these variables as much as possible to reduce the incidence of implant failure and subsequent fracture failure.

Fracture Healing in 37 Dogs and Cats with Implant Failure after Surgery (2013-2018).

Implant failure is common in small animal orthopedics, but risk factors are rarely reported. Our objective was to determine whether abnormal fracture healing was associated with implant failure after fracture fixation in dogs and cats in a consecutive series of cases. Thirty-seven client-owned animals (thirty-two dogs, five cats) diagnosed with implant failure after fracture treatment from January 2013-September 2018 were studied. Medical and radiographic records were retrospectively reviewed to identify patients that underwent fracture fixation using open reduction and internal fixation with subsequent radiographic evidence of implant failure. Area moment of inertia (AMI), plate working length, and bone screw density were determined. Implant failure was found in 39 fractures in 37 animals, representing 23% of fracture cases during the study period. Cases of implant failure were at increased risk of delayed union, malunion, or non-union (p < 0.0001). The most common cause of implant failure was loosening (54%); the second most common was plate failure that included low AMI locking plates (28%). Major complications found in 22/39 fractures (56%) were associated with delayed union (p < 0.01). Surgical revision was performed in 49% of implant failure cases. Complications were most frequently identified after treatment of humeral fractures (26%). We conclude mechanical failure of implants increases the risk for delayed or abnormal fracture healing and often requires revision surgery. Implant AMI should be considered during preoperative planning. Locking plates are associated with implant failure if plate bending stiffness is not sufficient, based on findings from this case series.

A randomized clinical study to evaluate the plate rod fixation for diaphyseal femoral fracture in dogs

The study was conducted to evaluate clinical effect of working length and rod size for plate rod fixation of diaphyseal femoral fracture repair in dogs. Twenty four dogs with femur fracture were randomly divided into four Groups viz. A, B, C and D having six animals in each group. Three bicortical screws in proximal and three in distal fragments with minimum two empty holes at the center were fixed for short plate working length (SPWL) in Groups A and B with intramedullary rod (IMR) occupying 30% and 40% of medullary canal, respectively. Two bicortical screws in proximal and two in distal fragments were fixed with minimum four empty holes at the center for long plate working length (LPWL) in Groups C and D with IMR occupying 30% and 40% of medullary canal, respectively. Fracture healing progress in all the Groups was assessed using clinical, photographic and radiographic observations. All the Groups showed good functional, radiographic outcome at the end of 14 week post-surgery. The time taken to show complete mobility and weight bearing was non-significantly less in Groups A and B. The functional, radiographic and outcomes of repair were excellent in Groups A and B without any major complications. Short plate working length with IMR occupying 40% of medullary canal of plate rod fixation provided comparatively better stability with fewer complications for femoral fracture repair in dogs.

Prevalence and risk factors for pseudarthrosis in humeral shaft fractures treated by minimally invasive plate osteosynthesis: A 10-year review.

Fractures of the humeral shaft account for about 3% to 5% of all fractures. Although conservative treatment remains the first choice, there are a number of surgical indications. Minimally invasive plate osteosynthesis shows good functional results. However, complications have been reported, such as non-union. To assess the prevalence and risk factors for non-union after treatment of humeral shaft fractures using minimally invasive plate osteosynthesis. This retrospective study was carried out in patients treated by minimally invasive plate osteosynthesis between 2009 and 2019. Demographic data and variables related to the fracture that could influence bone healing were analysed. The unpaired t-test and Mann-Whitney test were used for the statistical analyses. Categorical variables were analysed using the chi-square test or Fisher's exact test. The study population showed a male predominance (53 of 75, 70.7%). The average time for fracture healing was 19.8 ± 15.3 weeks. Seven patients developed non-union. Only the presence of an open fracture increased the likelihood of non-union. The prevalence of non-union in patients treated by minimally invasive plate osteosynthesis was 9.3%. Patients with open fractures were six times more likely to progress to non-union. Fracture characteristics (Arbeitsgemeinschaft für Osteosynthesefragen classification, fracture location and plate working length) did not influence progression to non-union.

Bridge plating for simple tibial fractures treated by minimally invasive plate osteosynthesis

ABSTRACT This study aimed to evaluate the effectiveness of bridge plating of simple tibial fractures in dogs by minimally invasive plate osteosynthesis (MIPO). Medical and radiographic records of twenty-nine dogs with simple tibial fractures that underwent bridge fixation by MIPO were retrospectively evaluated. The clinical outcome was classified considering the presence of lameness at the end of the treatment. The tibial mechanical joint angles were measured and compared with the values described in the literature. Additionally, fragment apposition and implant disposition were evaluated. Based on the modified Radiographic Union Scale for Tibial fractures, the moment of clinical union was determined. Clinically, at the end of treatment, only one patient presented lameness at a trot. While there was no significant difference between the bone alignment in the frontal plane values and the values described in the literature (P&gt;0.05), the caudal proximal tibial angle was significantly higher (P=0.001). The median fragment apposition was considered acceptable. The average bridge plate ratio, plate working length, and plate screw density were 0.8, 0.57, and 0.48, respectively. The median time to clinical union was 30 days. Bridge plating in simple tibial fractures resulted in fast healing and low complication rates.

Interfragmentary lag screw and locking plate combination in simple distal femoral fractures: A finite element analysis.

The aim of this study was to evaluate the strength of the locking plate and lag screw construct that is applied in two different working lengths on the simple distal femur fracture model with a finite element analysis (FEA) method. From the computerized tomography scan data of a 60-year-old healthy male, the AO/OTA 33A1-type fracture model was simulated; the fracture gap was stabilized with the models of locking plate construct with (groups C and D) or without an interfragmentary lag screw (groups A and B). Furthermore, 102-mm plate (groups A and C) and 82-mm plate working lengths (groups B and D) were tested using FEA. Two loading conditions (axial compression and torsion) were applied at the center of the femoral head. Construct stiffness, interfragmentary micromotion, and the peak von Mises stress (VMS) on the plate were assessed. Group D provided the highest axial stiffness (1347 N/mm), and group A was the weakest (439 N/mm). With the lag screw, shear micromotion remained generally low compared with that without the screw for all axial and torsional load levels and for both plate working lengths, i.e., 0.23 mm with lag screw versus 0.43 mm without lag screw (102 mm working length, 700 N). The percentage decreases of shear micromotion under axial (350/700/1400 N) and torsional loads for the 102-mm working length were >22% and 73%, respectively; while those for the 82-mm working length were >28% and 33%, respectively. The reduction of axial micromotion was observed with the lag screw for all axial load levels as well as for both plate working lengths, i.e., 0.33 mm with lag screw versus 0.87 mm without lag screw (102-mm working length, 700 N). The percentage decreases of axial micromotion under axial loading (350/700/1400 N) for 102 mm and 82 mm working lengths were >42% and 50%, respectively. The peak VMS on the plate stayed generally low with lag screw compared with without lag screw throughout all tested load levels, as well as for both plate working lengths, i.e., 124.26 MPa versus 244.39 MPa (102 mm working length, 700 N). The percentage decreases of the peak VMS under axial (350/700/1400 N) and torsional loads for the 102-mm working length were >40% and 69%, respectively, while those for the 82-mm working length were >47% and 61%, respectively. The current FEA concludes that in a simple distal femur fracture, adding a lag screw to a locking plate construct provides better torsional stability with a 102-mm plate working length and better axial stability with a 82-mm plate working length. Additionally, the strength of the materials is increased and implant failure can be minimized by using this technique.

Biomechanical optimization of the far cortical locking technique for early healing of distal femur fractures

This finite element study optimized far cortical locking (FCL) technology for early callus formation in distal femur fracture fixation with a 9-hole plate using FCL screws proximal to, and standard locking screws distal to, the fracture. Analyses were done for 120 possible FCL screw configurations by varying FCL screw distribution and number. A hip joint force of 700 N (i.e. 100% x body weight) was used, which corresponds to a typical 140 N “toe-touch” foot-to-ground force (i.e. 20% x body weight) suggested to patients immediately after surgery. Increased FCL screw distribution (i.e. shorter plate working length) caused a decrease at the medial side and an increase at the lateral side of the axial interfragmentary motion (AIM), mildly affected shaft and condylar cortex Von Mises max stress (σMAX), increased plate σMAX, and decreased shaft FCL screw and condylar locking screw σMAX. Increased FCL screw number decreased AIM and σMAX on the shaft cortex, condylar cortex, plate, and FCL screws, but not condylar screws. The optimal FCL screw configuration had 3 FCL screws in plate holes #1, 5, and 6 (proximal to distal) for optimal AIM of 0.2 - 1 mm and reduce shear fracture motion, thereby encouraging early callus formation.

Locking plate constructs benefit from interfragmentary lag screw fixation with decreased shear movements and more predictable fracture gap motion in simple fracture patterns

BackgroundA mechanical characterisation of lag screw fixation plus locking plate – although clinically widely used as either “mixed fixation concept” or absolutely stable fixation – is so far missing. This study aimed to evaluate the influence of an interfragmentary lag screw on the resulting motion at the fracture site of locking plate constructs using a simple fracture at the distal femur. MethodsHuman cadaver femora were in vitro loaded in torsion and axial bending-compression with and without lag screw fixation next to a locking plate fixation. In addition, two plate working lengths were tested. Interfragmentary movement was measured optically. FindingsAxial interfragmentary movement is reduced with lag screw (102 mm plate working length, 1000 N, mean): 0.28 mm versus 0.82 mm. With lag screw, the fracture gap stays closed with mean normal interfragmentary movement ≤0.03 mm. Fracture gap tends to open without lag screw: normal interfragmentary movement up to −0.29 mm. Reduction of shear interfragmentary movement was observed throughout all tested loads and groups. Mean true shear remains generally low with lag screw (≤0.42 mm) compared to without lag screw (≤1.46 mm). We also found that interfragmentary movement variance decreases with lag screw, especially for longer plate working length. InterpretationAn interfragmentary lag screw next to locking bridge plating reduces fragment motion in vitro for a simple fracture pattern and provides a sufficient tool to decrease detrimental shear movements. Prospective clinical trials with interfragmentary lag screw fixation should prove these findings in wide clinical use to treat simple fracture patterns.

A probabilistic-based approach for computational simulation of bone fracture healing

Background and objectiveIt is widely known that bone fracture healing is affected by mechanical factors such as fracture geometry, fixation configuration and post-operative weight bearing loading. However, there are several uncertainties associated with the magnitude of the mechanical factors affecting bone healing as it is challenging to adjust and control them in clinical practice. The current bone fracture healing investigations mainly adopt a deterministic approach for identifying the optimal mechanical conditions for a favourable bone healing outcome. However, a probabilistic approach should be used in the analysis to incorporate such uncertainties for prediction of bone healing. MethodsIn this study we developed a probabilistic-based computational model to predict the probability of delayed healing or non-union under different fracture treatment mechanical conditions for fractures stabilised by locking plates. ResultsThe results show that there is a strong positive linear correlation between the mechanical stimulations (S) in the fracture gap and the magnitude of weight bearing, the bone-plate distance (BPD) and the plate working length (WL), whereas the fracture gap size has a highly negative and nonlinear correlation with S. While the results show that fracture mechanical microenvironment is more sensitive to the uncertainties in WL compared to BPD, the uncertainty associated with the magnitude of WL is very low and can be resulted from implant manufacturing tolerance. However, there is a high uncertainty associated with the magnitude of BPD as it cannot be accurately adjusted during the surgery. The results show that the tissue differentiation at the far cortex of fracture gap is more sensitive to the variation of BPD compared with that at the near cortex. The probability of delayed healing (fibrous tissue formation) at far cortex is increased from 0% to 40% when coefficient of variation (COV) of BPD rises from 0.1 to 0.9 (for average BPD = 2 mm, WL = 65 mm, fracture gap size = 3 mm and Weight bearing = 150 N). Further, both near and far cortex of fracture site are sensitive to the variation in weight bearing loading. ConclusionsThe developed probabilistic model may lead to useful guidelines that could help orthopaedic surgeons identify how reliable a specific fracture treatment strategy is.

Effect of semi-rigid locking screws on the stiffness of a fracture-fixation construct: A conceptual finite-element study

Strong stiffness provided by locking-plate system has resulted in nonunion and delayed union for long bone fracture. Longer bone plate can lengthen the working length to reduce the structural stiffness of the fixation device but will enlarge skin incision. Using the semi-rigid locking screw may be helpful but the efficacy was unclear. In simulated fracture model, four rigid locking screws were continually inserted beneath the fracture gap. The other four rigid/semi-rigid locking screws were equally distributed or concentrated at screw holes superior to the fracture gap. Axial compressive load was exerted to compare the biomechanical performance under various screw configurations and plate working length. Results revealed that using the semi-rigid locking screws, the structural stiffness of the fixation structure were lowered by 29.5%–45.1% comparing to the model with the same screw configuration using rigid locking screws. Semi-rigid screw models with shorter working length represented comparable flexibility of the fixation structure to the rigid locking screw model with longer working length. Compared to rigid locking screw, semi-rigid locking screw may provide similar flexibility with shorter bone plate, which may be beneficial to reduce the required plate length so that the skin incision may be minimized for fracture reduction.

Plating System Design Determines Mechanical Environment in Long Bone Mid-shaft Fractures: A Finite Element Analysis

Purpose: Internal fixation device failure is rare but unavoidable. Fatigue-related mechanisms are responsible for most mechanical failures of orthopedic plates. Plate design needs to be optimized for both long fatigue life and bone healing. Only in this way can we reduce the occurrence of internal fixation failure. To address this issue, we aimed to provide a theoretical basis for improving the design of orthopedic plates. Material and Methods: The finite element method was used to conduct a computational investigation. Three groups of plate models were designed with varied working lengths and other elements. By fixing these plates to tibial mid-shaft fracture models, parameters of the mechanical environment around the fracture site were recorded and analyzed. Results: Plate working length, existence of holes within the working length, and plate length are important factors that influence the mechanical environment of the fracture site. The screw-bone interface is the weakest part in internal fixation failure. Fractures fixed by traditional plates that had holes in the working length have larger interfragmentary movement, and these plates have more severe stress concentration than plates without holes in the working length. Conclusions: We presented some suggestions for the plating system. First, partial weight bearing is recommended in the early postoperative period. Second, the working length of the plate does have an optimal range, depending on the fracture types. Finally, the hole within the working length should be removed to avoid stress concentration and facilitate fracture healing. Based on the findings from this study, recommendations can be developed to improve clinical practices and plating system design.

Working length and proximal screw constructs in plate osteosynthesis of distal femur fractures

BackgroundThe study purpose is to evaluate the working length, proximal screw density, and diaphyseal fixation mode and the correlation to fracture union after locking plate osteosynthesis of distal femoral fractures using bridge-plating technique. MethodsA four-year retrospective review was performed to identify patients undergoing operative fixation of distal femur fractures with a distal femoral locking plate using bridge-plating technique for the metadiaphyseal region. Primary variables included fracture union, secondary surgery for union, plate working length, and diaphyseal screw technique and configuration. Multiple secondary variables including plate metallurgy and coronal plane fracture alignment were also collected. ResultsNinety-six patients with distal femur fractures with a mean age 60 years met inclusion criteria. None of the clinical parameters were statistically significant indicators of union. Likewise, none of the following surgical technique parameters were associated with fracture union: plate metallurgy, the mean working length, screw density and number of proximal screws and screw cortices. However, diaphyseal screw technique did show statistical significance. Hybrid technique had a statistically significant higher chance of union when compared to locking (p=0.02). All proximal locking screw constructs were 2.9 times more likely to lead to nonunion. ConclusionsPlating constructs with all locking screws used in the diaphysis when bridge-plating distal femur locking plates were 2.9 times more likely to incur a nonunion. However, other factors associated with more flexible fixation constructs such as increased working length, decreased proximal screw number, and decreased proximal screw density were not significantly associated with union in this study.

The effect of intramedullary pin size and plate working length on plate strain in locking compression plate-rod constructs under axial load.

To investigate the effect of intramedullary pin size and plate working length on plate strain in locking compression plate-rod constructs. A synthetic bone model with a 40 mm fracture gap was used. Locking compression plates with monocortical locking screws were tested with no pin (LCP-Mono) and intramedullary pins of 20% (LCPR-20), 30% (LCPR-30) and 40% (LCPR-40) of intramedullary diameter. Two screws per fragment modelled a long (8-hole) and short (4-hole) plate working length. Strain responses to axial compression were recorded at six regions of the plate via three-dimensional digital image correlation. The addition of a pin of any size provided a significant decrease in plate strain. For the long working length, LCPR-30 and LCPR-40 had significantly lower strain than the LCPR-20, and plate strain was significantly higher adjacent to the screw closest to the fracture site. For the short working length, there was no significant difference in strain across any LCPR constructs or at any region of the plate. Plate strain was significantly lower for the short working length compared to the long working length for the LCP-Mono and LCPR-20 constructs, but not for the LCPR-30 and LCPR-40 constructs. The increase in plate strain encountered with a long working length can be overcome by the use of a pin of 30-40% intramedullary diameter. Where placement of a large diameter pin is not possible, screws should be placed as close to the fracture gap as possible to minimize plate strain and distribute it more evenly over the plate.

From Bench to Bedside: How Stiff is Too Stiff? Far-cortical Locking or Dynamic Locked Plating May Obviate the Question.

From Bench to Bedside: How Stiff is Too Stiff? Far-cortical Locking or Dynamic Locked Plating May Obviate the Question.

Semi-rigid screws provide an auxiliary option to plate working length to control interfragmentary movement in locking plate fixation at the distal femur

BackgroundExtent and orientation of interfragmentary movement (IFM) are crucially affecting course and quality of fracture healing. The effect of different configurations for implant fixation on successful fracture healing remain unclear. We hypothesize that screw type and configuration of locking plate fixation profoundly influences stiffness and IFM for a given load in a distal femur fracture model. MethodsSimple analytical models are presented to elucidate the influence of fixation configuration on construct stiffness. Models were refined with a consistent single-patient-data-set to create finite-element femur models. Locking plate fixation of a distal femoral 10mm-osteotomy (comminution model) was fitted with rigid locking screws (rLS) or semi-rigid locking screws (sLS). Systematic variations of screw placements in the proximal fragment were tested. IFM was quantitatively assessed and compared for different screw placements and screw types. ResultsDifferent screw allocations significantly affect IFM in a locking plate construct. LS placement of the first screw proximal to the fracture (plate working length, PWL) has a significant effect on axial IFM (p < 0.001). Replacing rLS with sLS caused an increase (p < 0.001) of IFM under the plate (cis-cortex) between +8.4% and +28.1% for the tested configurations but remained constant medially (<1.1%, trans-cortex). Resultant shear movements markedly increased at fracture level (p < 0.001) to the extent that plate working length increased. The ratio of shear/axial IFM was found to enhance for longer PWL. sLS versus rLS lead to significantly smaller ratios of shear/axial IFM at the cis-cortex for PWL of ≥62mm (p ≤ 0.003). ConclusionMechanical frame conditions can be significantly influenced by type and placement of the screws in locking plate osteosynthesis of the distal femur. By varying plate working length stiffness and IFM are modulated. Moderate axial and concomitantly low shear IFM could not be achieved through changes in screw placement alone. In the present transverse osteotomy model, ratio of shear/axial IFM with simultaneous moderate axial IFM is optimized by the use of appropriate plate working length of about 42–62mm. Fixation with sLS demonstrated significantly more axial IFM underneath the plate and may further contribute to compensation of asymmetric straining.

Working length of locking plates determines interfragmentary movement in distal femur fractures under physiological loading

BackgroundThis study aimed to investigate the influence of the screw location and plate working length of a locking plate construct at the distal femur on interfragmentary movement under physiological loading. MethodsTo quantitatively analyse the influence of plate working length on interfragmentary movements in a locking plate construct bridging a distal femur fracture, a finite element model based on CT (computed tomography) data was physiologically loaded and fracture gap conditions were calculated. Four working lengths with eight screw variations each were systemically analysed. FindingsInterfragmentary movements for axial (12–19%, p<0.001) and shear movements (−7.4–545%, p<0.001) at all tested nodes increased significantly with longer plate working length, whereas screw variations within the groups revealed no significant influence. The working length (defined by screw location) dominates the biomechanical fracture gap conditions. InterpretationThe current finite element analysis demonstrates that plate working length significantly influences interfragmentary movements, thereby affecting the biomechanical consequences of fracture healing.

The effect of intramedullary pin size and monocortical screw configuration on locking compression plate-rod constructs in an in vitro fracture gap model.

To investigate the effect of intramedullary pin size in combination with various monocortical screw configurations on locking compression plate-rod constructs. A synthetic bone model with a 40 mm fracture gap was used. Locking compression plates with monocortical locking screws were tested with no pin (LCP-Mono) and intramedullary pins of 20% (LCPR-20), 30% (LCPR-30) and 40% (LCPR-40) of intramedullary diameter. Locking compression plates with bicortical screws (LCP-Bi) were also tested. Screw configurations with two or three screws per fragment modelled long (8-hole), intermediate (6-hole), and short (4-hole) plate working lengths. Responses to axial compression, biplanar four-point bending and axial load-to-failure were recorded. LCP-Bi were not significantly different from LCP-Mono control for any of the outcome variables. In bending, LCPR-20 were not significantly different from LCP-Bi and LCP-Mono. The LCPR-30 were stiffer than LCPR-20 and the controls. The LCPR-40 constructs were stiffer than all other constructs. The addition of an intramedullary pin of any size provided a significant increase in axial stiffness and load to failure. This effect was incremental with increasing intramedullary pin diameter. As plate working length decreased there was a significant increase in stiffness across all constructs. A pin of any size increases resistance to axial loads whereas a pin of at least 30% intramedullary diameter is required to increase bending stiffness. Short plate working lengths provide maximum stiffness. However, the overwhelming effect of intramedullary pin size obviates the effect of changing working length on construct stiffness.