Popcorn [Zea mays (L.) var. Everta] is an important field crop in the Midwestern United States. However, hailstorms are a major threat to ensuring high yield because of their effects on leaf photosynthesis, pollination, and stalk lodging. A multi-state study spanning six site-years (2020–2023) was conducted in two locations (Ohio and Nebraska) to determine how defoliation intensity at different stages affects yield loss in popcorn and compare these losses with current values in the National Crop Insurance Service (NCIS) Corn Loss Instructions. At each location the study was conducted in a randomized complete block design with four replicates. The treatments consisted of the combination of four levels of leaf loss (25, 50, 75 and 100 % leaf blade area removal) imposed at five developmental stages: V8 (10-leaf), V13 (15-leaf), VT, R2, and R4. The evaluated traits were plant population, grain yield, stalk lodging, and 100-kernel weight. All evaluated traits were affected by defoliation, except plant population. The treatments 100 % defoliation at VT and R2 stages were the most damaging in terms of grain yield reduction, number of ears per plant and 100-kernel weight for both locations. In Ohio, the greatest stalk lodging was observed at 100 %-R2 and in Nebraska, at 75 %-VT. For both locations, the actual yield losses in the defoliated treatments were lower than values currently listed in the NCIS Popcorn Leaf Loss Chart. These results indicate leaf loss chart values should be updated to accurately reflect yield losses from popcorn defoliation events. This evaluation did not impose damage to stalks (e.g., bruising) or to plant whorls as may be expected in natural events. Future research should incorporate other forms of plant damage such as those described to provide a better emulation of hail damage.