Pipeline Installation Methods Research Articles

The Optimization of a Subsea Pipeline Installation Configuration Using a Genetic Algorithm

The most commonly used subsea pipeline installation method is the S-Lay method. A very important and complex task in an S-Lay installation engineering analysis is to find the optimal pipelay vessel installation configuration for every distinctive pipeline route section. Installation loads in the pipeline are very sensitive to small changes in the configuration of the pipeline supports during laying and other influential parameters, such as the tensioner force, stinger angle, trim and draft of the pipelay vessel. Therefore, the process of an engineering installation analysis is very demanding, and there is a need for an automated optimization process. For that purpose, installation engineering methodology criteria and requirements are formalized into a nonlinear optimization problem with mixed continuous and discrete variables. A special tailored multi-objective genetic algorithm is developed that can be adjusted to any desired combination of criteria and offshore standards’ requirements. The optimization algorithm is applied to the representative test cases. The optimization procedure efficiency and quality of the achieved solution prove that the developed genetic algorithm operators and the whole optimization approach are adequate for the presented application.

Environmental Impacts of Conventional Open-Cut Pipeline Installation and Trenchless Technology Methods: State-of-the-Art Review

With growing concerns about global warming and greenhouse gases (GHG), there is an urgent need to quantify and reduce the environmental impact (EI) of pipeline installation (PI). The most common and popular criterion used to describe sustainability efforts from the environmental perspective is the concept of carbon footprint (CF). A CF is the total set of GHG emissions caused by an organization, event, or product. It is expressed in terms of the amount of carbon dioxide (CO2), or its equivalent of other emitted GHGs. The open-cut pipeline installation (OCPI) method involves digging a trench along the length of the proposed pipeline, placing the pipe in the trench on suitable bedding materials and then embedding and backfilling. The trenchless method (TM) involves methods, materials, and equipment capable of the installation of new, replacing old, or renewing existing pipelines with minimal disruption to surface traffic, business, and subsurface. Choosing an appropriate low-carbon emission method to install or renew pipelines is an important task and may consider environmental concerns due to several energy-consuming activities, including material manufacturing, transportation, and installation. Because essentially, every PI and renewal project impacts the environment, it is of utmost importance for the pipeline project owner and the design engineer to evaluate this impact and take necessary actions to minimize any negative consequence. The objective of this paper is to present a literature review on progress acquired over the years in understanding GHG emissions from OCPI and TMs and to discuss a framework for CF estimation. Published papers were identified that reported GHG emissions and CF of the open-cut (OC) method and TM over a period from 1989 through 2019. This literature review suggests that for most of these PI and renewal projects, the material production phase consumes a large amount of energy and is a major contributor of GHG emissions. Higher GHG emissions in the OCPI method is a result of longer project durations and more equipment requirements compared with TMs where a smaller footprint or excavation area is used. Early phases of project planning should include appropriate ecological decisions consistent with the life cycle cost (LCC) and CF considerations. Pipe material and outside diameter should be considered during the installation phase by OC and TM to allow a detailed evaluation and comparison of their sustainability impacts. Incorporation of additional factors, such as cost and duration of the project, into the environmental analysis is recommended for the development of a comprehensive decision-making model to select the most environment-friendly PI method.

Evaluation of Carbon Footprint of Pipeline Materials during Installation, Operation, and Disposal Phases

AbstractMost of the pipelines in the US are rapidly reaching the end of their useful service life. Now they need replacing or rehabilitating. In general, selection of a pipeline installation method...

Multiaxial fatigue analysis on reeled deepwater steel catenary risers with girth weld defects

In the present study, we simulated the reel-lay installation process of deepwater steel catenary risers (SCRs) using the finite element method and proposed multiaxial fatigue analysis for reeled SCRs. The reel-lay method is one of the most efficient and economical pipeline installation methods. However, material properties of reeled risers may change, especially in the weld zone, which can affect the fatigue performance. Applying finite element analysis (FEA), we simulated an installation load history through the reel, aligner, and straightener and analyzed the property variations. The impact of weld defects during the installation process, lack of penetration and lack of fusion, was also discussed. Based on the FEA results, we used the Brown-Miller criterion combined with the critical plane approach to predict the fatigue life of reeled and non-reeled models. The results indicated that a weld defect has a significant influence on the material properties of a riser, and the reel-lay method can significantly reduce the fatigue life of SCRs. The analysis conclusion can help designers understand the mechanical performance of welds during reel-lay installation.

Pipeline Reeling

The reel laying offshore pipeline installation method is known to be easier and cost effective, but the method may induce some plastic deformation into the pipe, thus affecting the strength and ductility of the pipe material. However, the design and modeling of applied bending loads to the pipe during spooling of (initially straight) or laying of (initially bent) pipe has become a great challenge and are addressed in this study,sifting parametrically pipelines stiffness. It is demonstrated that rigid pipeline requires higher spooling loads, but indeed rigidity improves the laying effort without the need of applying tension, thus making it more tractable during the straighteningstage. The paper also emphasizes on pipe free-end deformations and offset of bending, which extends the findings of previous works on spooling or laying control.

Effect of Lüders Plateau on Fracture Response and Toughness of Pipelines Subject to Extreme Plastic Bending

The reeling technique presents an economical pipeline installation method for offshore oil and gas applications, especially for thick-wall (low D/t) pipelines. During reeling, the pipe is subjected to large plastic bending strains up to 3%. In thick-wall pipes, the tensile fracture response of the pipeline/girth weld would normally be the governing limit state. Seamless line pipes are preferred for the reeling applications in which the Lüders plateau is often exhibited in materials stress-strain response. In this paper, the fracture response of such pipelines is investigated from a continuum perspective using a nonlinear 3D finite element analysis. A typical pipeline with a hypothetical defect is considered, with the material having a range of Lüders strains and strain hardening indices. Results show that the Lüders plateau modifies the shape of the moment-strain response curves of the pipe, as well as the J-integral fracture response. It is observed that the response is always bounded between two limiting material models, which are (i) the elastic-perfectly plastic stress-strain response and (ii) the conventional elastic-strain hardening plasticity response, without a Lüders plateau. Also, the Lüders plateau was observed to decrease the crack opening stress ahead of the crack tip and thus the crack tip constraint. On the other hand, the presence of a Lüders plateau elevates the near tip plastic strain and stress triaxiality fields, thus promoting ductile fracture. A micromechanical damage integral model coupled with a modified boundary layer analysis was incorporated to study this aspect. Based on the findings of this study, it is believed that the presence of Lüders plateau could significantly alter the fracture response and toughness of pipes subject to relatively high strains.

Decision Tool for Microtunneling Method Selection

Microtunneling is a type of trenchless technology for underground pipeline construction. Using the technology, surface disruptions can be minimized. Currently, open-cut trenching is often not allowed in urban areas or environmentally sensitive areas; therefore, demand for microtunneling is increasing. However, the decision to use microtunneling can be hard to make, because many decision makers are still not familiar with the technology. In fact, it can be a risky and costly process, when used improperly. In order to achieve a successful microtunneling project, it is important to select an appropriate method, considering its strengths and limitations. A decision procedure and tool that outputs appropriate underground pipeline installation methods for specific site conditions is presented here. It should be useful for decision makers who are relatively new to microtunneling, and can be used as a check by more experienced planners.