Pyrolysis, or steam cracking, is the main process used to produce olefins. Thermal decomposition of organic compounds occurs in highly alloyed coils. Operating conditions of the furnaces are considered the most aggressive in terms of the influence on the metal pipes, on the one hand a chemically active product, and on the other a rigid thermal effect. High carbon activity on the inner surface of the pipe, where chemical reactions occur, leads to the formation and deposition of coke on the inner surface of the reaction tubes. Coke deposition increases fuel consumption, reduces furnace productivity, and also leads to intense diffusion of carbon into the metal. The outer surface of the pipe is also exposed to high temperatures and furnace gases, resulting in a decarburization process. Diffusion processes, in turn, lead to a change in the structure of steel and the formation of carbides and intermetallic compounds, which were not in the composition of the material in the delivery state. Essentially, «new» steel arises, and as a result of phase transformations of the material, the operational characteristics of the reaction furnace coil change. To protect the coil from destruction, an industrial safety examination is carried out, according to the results of which the residual resource is estimated. When assessing the residual life, the basic information is the measured wall thickness, which is carried out according to STO SA-03-004-2009. However, this approach does not cover thickness control over the entire surface area of the coil. Often, the most prone to degradation of the material areas are not controlled, so the definition of these areas with modern non-destructive testing methods is necessary. It was shown earlier that ferromagnetic properties and magnetic methods of measurement are sensitive to potentially dangerous zones in the surface layers of coils after operation, so it is proposed to control the wall thickness in those places where magnetic properties are manifested. Wall thickness measurement requires calibration of the ultrasound velocity, which is usually selected from reference sources. However, this does not take into account the fact that the speed of ultrasonic waves during operation changes. Therefore, it remains vital to determine the true wall thickness, as this will provide more accurate results in assessing the residual life. In this regard, as the object of the study there were selected fragments of pipes of the pyrolysis reaction furnace of steel 20Х25Н20С2, which were in operation 0, 750, 1300, 8000 and 10000 h. The article shows the results of the study of the regularities of changes in the speed of ultrasonic longitudinal waves, which were measured by the thickness of the coil surface before and after removal of the surface layer exhibiting ferromagnetic properties of the reaction tube material. The analysis of the measurement results showed that the speed of ultrasound in the wall material decreases with increasing duration of operation. It was found that upon reaching 10,000 h, this reduction was 16 %, compared with the delivery condition. It was also recorded reduction in ultrasonic velocity up to 8 % in the complete removal of the carbonized and decarbonized layers from the surface of the metal pipe. In order to determine the causes that affect the decrease in the speed of ultrasound in the wall of the coil, metallographic studies were conducted, which showed that structural changes occur in the bulk part. The formation of a large number of voids was found in the near-surface area, and in the bulk of the identified pairs, which play a major role in reducing the longitudinal ultrasonic waves. The results of the research can be applied in the assessment of the technical condition and the development of the rejection criterion of reaction furnace coils.
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