Photoinduced Radical Polymerization Research Articles

Robust Miniemulsion PhotoATRP Driven by Red and Near-Infrared Light.

Photoinduced polymerization techniques have gathered significant attention due to their mild conditions, spatiotemporal control, and simple setup. In addition to homogeneous media, efforts have been made to implement photopolymerization in emulsions as a practical and greener process. However, previous photoinduced reversible deactivation radical polymerization (RDRP) in heterogeneous media has relied on short-wavelength lights, which have limited penetration depth, resulting in slow polymerization and relatively poor control. In this study, we demonstrate the first example of a highly efficient photoinduced miniemulsion ATRP in the open air driven by red or near-infrared (NIR) light. This was facilitated by the utilization of a water-soluble photocatalyst, methylene blue (MB+). Irradiation by red/NIR light allowed for efficient excitation of MB+ and subsequent photoreduction of the ATRP deactivator in the presence of water-soluble electron donors to initiate and mediate the polymerization process. The NIR light-driven miniemulsion photoATRP provided a successful synthesis of polymers with low dispersity (1.09 ≤ Đ ≤ 1.29) and quantitative conversion within an hour. This study further explored the impact of light penetration on polymerization kinetics in reactors of varying sizes and a large-scale reaction (250 mL), highlighting the advantages of longer-wavelength light, particularly NIR light, for large-scale polymerization in dispersed media owing to its superior penetration. This work opens new avenues for robust emulsion photopolymerization techniques, offering a greener and more practical approach with improved control and efficiency.

Hybrid deterministic and stochastic approach for dynamic simulation of photoinduced atom-transfer radical polymerization processes with microscopic resolution

Among the various polymerization mechanisms available for producing polymers, photoinduced atom-transfer radical polymerization (photoATRP) stands out as a promising technique. By utilizing light as an external stimulus, photoATRP facilitates the production of well-defined polymers with precise distributions. The demand for advanced polymeric materials synthesis necessitates a deep understanding of polymer chains at the molecular level. As molecular weight distribution (MWD) is a key quality index of polymers, developing models with embedded MWD information holds significance for process design and optimization tasks. In this work, an accelerated hybrid deterministic and stochastic approach is proposed for simulating dynamic photoATRP processes. The proposed approach demonstrates computational efficiency and flexibility, enabling precise predictions for the evolution of both macroscopic and microscopic properties of polymers. An application to a batch photoATRP system model is presented to illustrate the validity and performance of the proposed hybrid approach.

Well-defined non-symmetric NHC-iron(III) catalyst for photoinduced atom-transfer radical polymerization of methyl methacrylate

Photoinduced atom transfer radical polymerization (photo-ATRP) has emerged as a prominent technique in contemporary polymer chemistry, offering a potent means to create precisely structured materials. Well-defined catalysts are essential for controlling the growth of polymers with reproducible results; however, most photo-ATRP catalytic systems involve mixing the metal salt with the ligand. Herein we present a well-defined iron(III) based photo-ATRP catalyst bearing bidentate NHC ligand, 3-Methyl-1-phenyl-1H-3,1-benzimidazol-3-ium iodide (Pmb). The [FeBr(Pmb)2] was successfully synthesized and fully characterized by FTIR, UV–Vis, and EPR spectroscopic studies, elemental analysis, MALDI-TOF mass spectrometry, and computational studies. [FeBr(Pmb)2] was employed as the catalyst for photo-ATRP of methyl methacrylate (MMA) under ultraviolet light irradiation (365 nm). The catalytic activity of [FeBr(Pmb)2] in the photo-ATRP of MMA was evaluated under different conditions using EBPA as the initiator. The polymerizations showed robust activity, yelding in polymers with controlled molecular weights and a narrow molecular weight distribution (MWD). Remarkably, this was achieved with low catalysts loading (102.6 ppm), mainly at the molar ratio [MMA]/[EBPA]/[Fe] = 200/1/0.04. Well-defined polyMMA was synthesized and temporal control over photo-ATRP was successfully demonstrated through “on/off” experiments. For example, photo-ATRP of MMA with a molar ratio of [200/1/0.04] after 12 h at T = 25 °C in bulk resulted in PMMA with a polydispersity (Ð) of 1.15 at 50 % monomer conversion.

Photoinduced Metal-Free Atom Transfer Radical Polymerization for the Modification of Cellulose with Poly(N-isopropylacrylamide) to Create Thermo-Responsive Injectable Hydrogels.

Photoinduced metal-free ATRP has been successfully applied to fabricate thermo-responsive cellulose graft copolymer (PNIPAM-g-Cell) using 2-bromoisobuturyl bromide-modified cellulose as the macroinitiator. The polymerization of N-isopropylacrylamide (NIPAM) from cellulose was efficiently activated and deactivated with UV irradiation in the presence of an organic-based photo-redox catalyst. Both FTIR and 13C NMR analysis confirmed the structural similarity between the obtained PNIPAM-g-Cell and that synthesized via traditional ATRP methods. When the concentration of the PNIPAM-g-Cell is over 5% in water, it forms an injectable thermos-responsive hydrogel composed of micelles at 37 °C. Since organic photocatalysis is a metal-free ATRP, it overcomes the challenge of transition-metal catalysts remaining in polymer products, making this cellulose-based graft copolymer suitable for biomedical applications. In vitro release studies demonstrated that the hydrogel can continuously release DOX for up to 10 days, and its cytotoxicity indicates that it is highly biocompatible. Based on these findings, this cellulose-based injectable, thermo-responsive drug-loaded hydrogel is suitable for intelligent drug delivery systems.

Antimony-Based Halide Perovskite Nanoparticles as Lead-Free Photocatalysts for Controlled Radical Polymerization.

Metal halide perovskites have emerged as versatile photocatalysts to convert solar energy for chemical processes. Perovskite photocatalyzed polymerization draws special attention due to its straightforward synthesis process and the ability to create advanced perovskite-polymer nanocomposites. Herein, this work employs Cs3Sb2Br9 perovskite nanoparticles (NPs) as a lead-free photocatalyst for light-controlled atom transfer radical polymerization (ATRP). Cs3Sb2Br9 NPs exhibit high reduction potential and interact with electronegative bromide initiator with Lewis acid Sb sites, enabling efficient photoinduced reduction of initiators and controlled polymerization under blue light irradiation. Methacrylate monomers with various functional groups are successfully polymerized, and the resulting polymer showcased a dispersity (Đ) as small as 1.27. The living nature of polymerization is confirmed by high chain end fidelity and kinetic studies. Moreover, Cs3Sb2Br9 NPs serve as heterogeneous photocatalysts, demonstrating recyclability and reusability for up to four cycles. This work presents a promising approach to overcome the limitations of lead-based perovskites in photoinduced controlled radical polymerization, offering a sustainable and efficient alternative for the synthesis of well-defined polymeric materials.

Catechol-formaldehyde resin microspheres@UiO-66-NH2@ CdS core-shell nanohybrids as robust visible-light photocatalyst for multifunctional applications

Well-defined zirconium based metal-organic frameworks (MOFs) coated polymer core-shell nanohybrid (CFR@MOF) was constructed using catechol formaldehyde resin (CFR) microspheres as a support, followed by encapsulating CdS nanoparticles (NPs) into MOF (UiO-66-NH2) shell layers to obtain CFR@UiO-66-NH2@CdS nanohybrids to enhance visible photosensitization for multifunctional photocatalytic applications including organic pollutant degradation, water disinfection and photoinduced atomic transfer radical polymerization (photoATRP). The CFR microspheres with a regular spherical morphology (200–400 nm) provided a versatile initial platform for the growth of MOF shells through mononuclear coating. The impact of different loadings of CdS NPs incorporated into CFR@UiO-66-NH2 shells on photocatalytic performance was systematically investigated. CFR@UiO-66-NH2 @CdS demonstrated robust dye degradation and antibacterial ability. Especially, a remarkable inhibitory efficiency of 99.99 % and 99.7 % was achieved for S. aureus and E. coli, with a low photocatalyst dosage (100 μg/mL) under visible light. Furthermore, by combining CFR@UiO-66-NH2@CdS with CuBr2/L catalysts, a high-efficiency red-light triggered photoredox catalytic polymerization system was established in photoinduced atom transfer radical polymerization (photoATRP), achieving high conversion rate (>90 %) for various monomers in a short time.

Fabrication of well-defined lignin-derived elastomers by atom transfer radical polymerization and Diels-Alder reaction towards sustainable, super-tough and high temperature-resistant hot-melt adhesives

Hot-melt adhesives synthesized from sustainable resource have attracted increasing attention in fields of home decoration, handicraft production, automotive industries, etc., due to their free of volatile organic compounds (VOCs) and environmentally friendly advantages. However, it is still challenging to fabricate super-tough and heat-resistant hot-melt adhesives with utilization of the inherited properties of sustainable resource as feedstock. Herein, a combination of photoinduced metal-free atom transfer radical polymerization (ATRP) and Diels-Alder (DA) reaction was applied to prepare lignin-derived elastomers for super-tough and high temperature-resistant hot-melt adhesives. Firstly, photoinduced metal-free ATRP of lauryl methacrylate (LMA) derived from fatty acids and furfuryl methacrylate (FMA) derived from furfural, were employed to fabricate sustainable well-defined multi-arm lignin-graft copolymers bearing furfuryl groups with the aid of lignin based macro-initiator (L-Br). The photoinduced metal-free ATRP in this work could be activated and deactivated by an “ON–OFF” ultraviolet (UV) light switch, and successfully achieved the precise control over the molecular weight and composition of lignin-graft copolymers. Then, Diels-Alder (DA) reaction was applied to functionalize the lignin-graft copolymers with dynamic crosslinked network and obtain the lignin-derived elastomers. Benefiting from the multi-arm structure and the dynamic crosslinked network, these lignin-derived elastomers exhibited favorable mechanical property, thermal stability, shape memory, self-healing and recycled properties. In addition, the lignin-derived elastomers could be used as hot-melt adhesives and their lap shear strengths could reach 5.95 MPa, while being bonded with aluminum plates. Moreover, the steel plate bonded with lignin-derived elastomers could remain stable even at 100 °C. We believe that this work will offer a new approach for designing lignin-derived elastomers towards sustainable, strong, super-tough and high-temperature-resistant hot-melt adhesives.

A visible-light photoinduced controlled radical polymerization using recyclable MIL-100 (Fe) metal–organic frameworks

A visible-light photoinduced controlled radical polymerization using recyclable MIL-100 (Fe) metal–organic frameworks

Magnetically Recyclable Nanoscale Zero-Valent Iron-Mediated PhotoRDRP in Ionic Liquid toward Smart, Functional Polymers.

A facile method based on recyclable nanoscale zero-valent iron (nZVI)-mediated photoinduced reversible deactivation radical polymerization in ionic liquid (IL) leads to the synthesis of narrow disperse poly(tert-butyl methacrylate) (PTBMA), amphiphilic PTBMA-block-poly(poly(ethylene glycol)methacrylate) diblock copolymer and double hydrophilic poly(methacrylic acid)-block-poly(poly(ethylene glycol)methacrylate) (PMAA-b-PPEGMA) diblock copolymers thereof. Stimuli response of the synthesized PMAA-b-PPEGMA diblock copolymer against variation in pH and temperature is assessed. Recyclability of the nZVI (catalyst) and IL (solvent) is established. Polymerization may be switched ON or OFF, simply by turning the UVA light irradiation ON or OFF, offering temporal control. The diblock copolymer self-aggregates into spherical nanoaggregates which are employed for encapsulation of coumarin 102 (C102, a typical hydrophobic dye), describing their potential application in drug delivery applications. The facile synthesis strategy may open up new avenues for the preparation of intelligent functional polymers for engineering and biomedical applications.

Red-Light-Driven Atom Transfer Radical Polymerization for High-Throughput Polymer Synthesis in Open Air.

Photoinduced reversible-deactivation radical polymerization (photo-RDRP) techniques offer exceptional control over polymerization, providing access to well-defined polymers and hybrid materials with complex architectures. However, most photo-RDRP methods rely on UV/visible light or photoredox catalysts (PCs), which require complex multistep synthesis. Herein, we present the first example of fully oxygen-tolerant red/NIR-light-mediated photoinduced atom transfer radical polymerization (photo-ATRP) in a high-throughput manner under biologically relevant conditions. The method uses commercially available methylene blue (MB+) as the PC and [X-CuII/TPMA]+ (TPMA = tris(2-pyridylmethyl)amine) complex as the deactivator. The mechanistic study revealed that MB+ undergoes a reductive quenching cycle in the presence of the TPMA ligand used in excess. The formed semireduced MB (MB•) sustains polymerization by regenerating the [CuI/TPMA]+ activator and together with [X-CuII/TPMA]+ provides control over the polymerization. This dual catalytic system exhibited excellent oxygen tolerance, enabling polymerizations with high monomer conversions (>90%) in less than 60 min at low volumes (50-250 μL) and high-throughput synthesis of a library of well-defined polymers and DNA-polymer bioconjugates with narrow molecular weight distributions (Đ < 1.30) in an open-air 96-well plate. In addition, the broad absorption spectrum of MB+ allowed ATRP to be triggered under UV to NIR irradiation (395-730 nm). This opens avenues for the integration of orthogonal photoinduced reactions. Finally, the MB+/Cu catalysis showed good biocompatibility during polymerization in the presence of cells, which expands the potential applications of this method.

Near-Infrared Light-Induced Reversible Deactivation Radical Polymerization: Expanding Frontiers in Photopolymerization.

Photoinduced reversible deactivation radical polymerization (photo-RDRP) or photoinduced controlled/living radical polymerization has emerged as a versatile and powerful technique for preparing functional and advanced polymer materials under mild conditions by harnessing light energy. While UV and visible light (λ= 400-700nm) are extensively employed in photo-RDRP, the utilization of near-infrared (NIR) wavelengths (λ= 700-2500nm) beyond the visible region remains relatively unexplored. NIR light possesses unique properties, including enhanced light penetration, reduced light scattering, and low biomolecule absorption, thereby providing opportunities for applying photo-RDRP in the fields of manufacturing and medicine. This comprehensive review categorizes all known NIR light-induced RDRP (NIR-RDRP) systems into four mechanism-based types: mediation by upconversion nanoparticles, mediation by photocatalysts, photothermal conversion, and two-photon absorption. The distinct photoinitiation pathways associated with each mechanism are discussed. Furthermore, this review highlights the diverse applications of NIR-RDRP reported to date, including 3D printing, polymer brush fabrication, drug delivery, nanoparticle synthesis, and hydrogel formation. By presenting these applications, the review underscores the exceptional capabilities of NIR-RDRP and offers guidance for developing high-performance and versatile photopolymerization systems. Exploiting the unique properties of NIR light unlocks new opportunities for synthesizing functional and advanced polymer materials.

Design and Synthesis of Co-initiators via Base-Catalysed Sequential Conjugate Addition: Application in Photoinduced Radical Polymerisation Reaction.

Applications of photochemistry are becoming very popular in modern-day life due to its operational simplicity, environmentally friendly and economically sustainable nature in comparison to thermochemistry. In particular photoinduced radical polymerisation (PRP) reactions are finding more biological applications and especially in the areas of dental restoration processes, tissue engineering and artificial bone generation. A type-II photoinitiator and co-initiator-promoted PRP turned out to be a cost-effective protocol, and herein we report the design and synthesis of a new efficient co-initiator for a PRP reaction via a barrierless sequential conjugate addition reaction. Experimental mechanistic observations have been further complemented by computational data. Time for newly synthesised 1,2-benzenedithiol (DTH) based co-initiator promoted polymerisation of urethane dimethacrylate (UDMA, 70 %) and triethylene glycol dimethacrylate (TEGDMA, 30 %) in presence of 450 nm LED (15 W) under the aerobic conditions is 38 seconds. Polymeric material has high glass transition temperature, improved mechanical strength (860 BHN) and longer in-depth polymerisation (3 cm).

Robust Strategy to Improve the Compatibility between Incorporated Upconversion Nanoparticles and the Bulk Transparent Polymer Matrix.

Traditional transparent polymer nanocomposites combined with functional fluorescent inorganic nanofillers are promising for many advanced optical applications. However, the aggregation of the incorporated functional nanoparticles results in light scattering and will decrease the transparency of nanocomposites, which will restrain the application of the transparent nanocomposites. Herein, a robust synthesis strategy was proposed to modify upconversion nanoparticles (UCNPs) with polymethyl methacrylate (PMMA) to form UCNP@PMMA core@shell nanocomposites though metal-free photoinduced surface-initiated atom transfer radical polymerization (photo-SI-ATRP), and thus, the dispersity of UCNP@PMMA and the interface compatibility between the surface of UCNPs and the bulk PMMA matrix was greatly improved. The obtained PMMA nanocomposites possess high transparency and show strong upconversion photoluminescence properties, which promises great opportunities for application in 3D display and related optoelectronic fields. This strategy could also be applied to fabricate other kinds of functional transparent polymer nanocomposites with inorganic nanoparticles uniformly dispersed.

Electron transport by intramolecular cascaded π-conjugation channels of D-A two-dimensional conjugated microporous polymer mediate photo-induced RCMP

The photo-induced reversible complexation-mediated radical polymerization (photo-induced RCMP) has the feature of energy-saving and environmentally friendly, which is compatible with the sustainable development advocated by the world. To promote the development of photo-induced RCMP, three two-dimensional conjugated microporous polymers (CMPs) based on different construction units were developed by aldehyde-ammonia condensation and used as catalysts, producing polymethacrylates with precise molecular weight and narrow molecular weight dispersion. Chain extension, monomer compatibility and spatiotemporal control experiments revealed the high chain end fidelity of obtain polymethacrylates and the universality of photo-RCMP process by using synthetic CMPs catalysts. The density functional theory (DFT) calculation reveals that all the highest unoccupied molecular orbital (HOMO) and the lowest unoccupied molecular orbital (LUMO) of three CMPs are in junction segment and connecting segment respectively, which exhibits strong electron distribution asymmetry. Moreover, the DFT and experimental results verified that the (donor-acceptor) D-A structure with push-pull electron ability and π-conjugated electron channel promote intermolecular charge transfer, which reduce the Gibbs free energy of photo-induced RCMP to increase the electron transport ability and the polymerization rate. This work indicates that by the construction of D-A structure and π-conjugated electron channel can effectively enhance the catalytic properties of CMPs-based photocatalysts, which provides a methodology to design heterogeneous photocatalysts for photo-induced RCMP.

Hierarchically Structured Nanotube Arrays as Heterogenous Photocatalysts for Highly Efficient Broadband Photoinduced Controlled Radical Polymerization

Highly ordered TiO2 nanotube arrays (TNTAs) and their heterostructure nanocomposites by structural engineering design were utilized as heterogeneous photocatalysts for highly efficient broadband photoinduced controlled radical polymerization (photoCRP), including photoATRP and PET-RAFT. Highly efficient broadband UV-visible light responsive photoCRP was achieved by combining the acceleration effects of electron transfer derived from the distinctive highly ordered nanotube structure of TNTAs and the localized surface plasmon resonance (LSPR) effect combined with the formation of the Schottky barrier via modification of Au nanoparticles. This polymerization system was capable to polymerize acrylate and methacrylate monomers with high conversion, "living" chain-ends, tightly regulated molecular weights, and outstanding temporal control properties. The heterogeneous nature of the photocatalysts enabled simple separation and effective reusability in subsequent polymerizations. These results highlight the modular design of highly efficient catalysts to optimize the controlled radical polymerization process.

Conjugated cross-linked phosphine as broadband light or sunlight-driven photocatalyst for large-scale atom transfer radical polymerization

The use of light to regulate photocatalyzed reversible deactivation radical polymerization (RDRP) under mild conditions, especially driven by broadband light or sunlight directly, is highly desired. But the development of a suitable photocatalyzed polymerization system for large-scale production of polymers, especially block copolymers, has remained a big challenge. Herein, we report the development of a phosphine-based conjugated hypercrosslinked polymer (PPh3-CHCP) photocatalyst for an efficient large-scale photoinduced copper-catalyzed atom transfer radical polymerization (Cu-ATRP). Monomers including acrylates and methyl acrylates can achieve near-quantitative conversions under a wide range (450–940 nm) of radiations or sunlight directly. The photocatalyst could be easily recycled and reused. The sunlight-driven Cu-ATRP allowed the synthesis of homopolymers at 200 mL from various monomers, and monomer conversions approached 99% in clouds intermittency with good control over polydispersity. In addition, block copolymers at 400 mL scale can also be obtained, which demonstrates its great potential for industrial applications.

Monte Carlo simulation of photoinduced atom-transfer radical polymerization for dynamic microscopic properties

Atom-transfer radical polymerization (ATRP) is a powerful and versatile technique for the synthesis of well-defined polymers with precise control over the molecular weight and architecture. Photoinduced ATRP (photoATRP) is a variant of ATRP based on the transfer of radical polymers through a photochemical process, offering numerous benefits over traditional ATRP, including reduced environmental impact and improved polymer yields. Monte Carlo (MC) simulation is an attractive tool for simulating photoATRP, enabling one to predict microscopic properties of the polymers. In this work, a dynamic Monte Carlo (DMC) model is developed for the photoATRP processes at microscopic resolution. The dependency information of individual chains’ length on the radical, dormant, and dead polymers is captured. Furthermore, the polymerization process simulation of photoATRP systems based on the developed DMC method for temporal control over polymer growth is established. Several facets on the enhancement of temporal control are investigated under the condition of light intermittency.

Synthesis and Self-Assembly of Hyperbranched Multiarm Copolymer Lysozyme Conjugates Based on Light-Induced Metal-Free Atrp

In recent years, the coupling of structurally and functionally controllable polymers with biologically active protein materials to obtain polymer-protein conjugates with excellent overall properties and good biocompatibility has been important research in the field of polymers. In this study, the hyperbranched polymer hP(DEGMA-co-OEGMA) was first prepared by combining self-condensation vinyl polymerization (SCVP) with photo-induced metal-free atom transfer radical polymerization (ATRP), with 2-(2-bromo-2-methylpropanoyloxy) ethyl methacrylate (BMA) as inimer, and Di (ethylene glycol) methyl ether methacrylate (DEGMA) and (oligoethylene glycol) methacrylate (OEGMA, Mn = 300) as the copolymer monomer. Then, hP(DEGMA-co-OEGMA) was used as a macroinitiator to continue the polymerization of a segment of pyridyl disulfide ethyl methacrylate (DSMA) monomer to obtain the hyperbranched multiarm copolymers hP(DEGMA-co-OEGMA)-star-PDSMA. Finally, the lysozyme with sulfhydryl groups was affixed to the hyperbranched multiarm copolymers by the exchange reaction between sulfhydryl groups and disulfide bonds to obtain the copolymer protein conjugates hP(DEGMA-co-OEGMA)-star-PLZ. Three hyperbranched multiarm copolymers with relatively close molecular weights but different degrees of branching were prepared, and all three conjugates could self-assemble to form nanoscale vesicle assemblies with narrow dispersion. The biological activity and secondary structure of lysozyme on the assemblies remained essentially unchanged.

Successive visible light-controlled synthesis of block copolymers by combination of BIT-RDRP and ROP strategy

Photoinduced reversible-deactivation radical polymerization (RDRP) has attracted great interest in virtue to their unique inherent advantages, such as low activation energy, environmentally benign reaction conditions and precision synthesis of designable functional polymeric materials. In this work, a facile and efficient strategy for preparing block copolymers was developed by the combination of near-infrared (NIR) light-controlled in-situ bromine-iodine transformation reversible-deactivation radical polymerization (BIT-RDRP) and purple LED light induced ring-opening polymerization (ROP). Herein, the macroinitiator was first synthesized via NIR light-controlled BIT-RDRP by using a bifunctional 2-hydroxyethyl 2-bromo-2-phenylacetate (EBP-OH) as the initiator at room temperature. Subsequently the block copolymers with narrow dispersity (low up to 1.06) were prepared by combination of purple LED light induced ROP through “two step” or “one pot” process. Importantly, the “one pot” strategy can greatly simplify the operation process and improve the synthesis efficiency, which will facilitate the batch preparation of block copolymers.

Green production of ion-conductive and self-healable polymers by photoinduced radical polymerization of ternary deep eutectic monomers

We developed ternary deep eutectic monomers (DEMs) for the green production of ion-conductive and self-healable polymeric deep eutectics by photoinduced radical polymerization.