Energy-efficient sol-gel synthesis was achieved through the microwave assisted self-combustion route to produce hexagonal Tungsten oxide semiconductor (WO3). The photocatalytic activity was enhanced by doping Cobalt (Co) into the crystalline structure of the nanoparticle, which were subsequently sintered at 400 °C for an hour. The structural and morphological properties of the Co-doped WO3 were revealed using X-ray diffraction (XRD) characterization. The nanoparticles exhibited an amorphous structure before annealing, due to the short heating time during combustion synthesis. Sintering the nanoparticle transformed the nanoparticle from a monoclinic phase to orthorhombic phase structure. Additional analysis techniques, including scanning electron microscopy (SEM), transmission electron microscopy (TEM) and energy dispersive X-ray spectrum analysis (EDS).To assess the photocatalytic performance of these particles, Acid Blue 74 (AB 74) was employed in photodegradation experiments under UV light irradiation within a semi-continuous reactor.The photodegradation of dye molecules was evaluated utilizing a UV–Vis spectrophotometer, and the mineralization efficiency of the dye was determined through total organic carbon analysis (TOC). The results indicated that the dimension of the synthesized nano catalyst fell within the range of 70–120 nm, and it exhibited the ability to completely degrade a solution with an initial dye concentration of 20 ppm within 60 min. Various parameters affecting the photocatalytic reaction, including the photocatalyst dosage, initial dye concentration, pH and temperature of the dye solution were also investigated. The experiments were designed using Response surface methodology (RSM), through which a mathematical model for the dye removal process was developed.
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