Sewage sludge has great potential for phosphorus (P) recovery. However, sewage sludge-derived biochar suffers from low P bioavailability in land application. K, Ca-rich biomass ash was used to co-pyrolyze with sewage sludge to enhance P bioavailability of synthesized biochar. Phase transformation mechanism of P during the co-pyrolysis process was studied. When sunflower straw ash (SSA) was used as an additive (50 wt%) for co-pyrolysis with sludge at 600°C, the ratio of bioavailable P (Bio-P, determined by 2 wt% citric acid) to total P (TP) of the co-pyrolyzed biochar could achieve 92.1 wt%, which was remarkably higher than that of biochar pyrolyzed by sludge alone (9.5 wt%). The K and Ca elements in SSA significantly contributed to the conversion of the Fe-phosphate phase (FePO4) in sludge into K, Ca-phosphates (KCaPO4, K2CaP2O7 and K2CaP2O7·4H2O) and Ca-phosphate (Ca5(PO4)3OH) phases, therefore enhancing the Bio-P content in the co-pyrolyzed biochar. Model compound pyrolysis results indicate that KCl/K2CO3 and CaCO3 phases in SSA play a synergistic role in enhancing the P bioavailability of co-pyrolyzed biochar. Based on the DFT calculations, the absolute value of the adsorption energy (|ΔEads|) of CH3COO- presented an order: K2CaP2O7 (2.43 eV) > KCaPO4 (1.70 eV) > Ca5(PO4)3OH (1.64 eV)> FePO4 (1.08 eV), indicating that K2CaP2O7, KCaPO4, and Ca5(PO4)3OH are more likely to interact with organic acid and have higher bioavailability than FePO4. Furthermore, the co-pyrolyzed biochar reaches the release rate standard for P, K-slow-release fertilizer. This study proposes a promising and sustainable solution to simultaneously realize sludge utilization and P resource recycling.
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