Emulsification plays a pivotal role in the process of enhanced oil recovery, especially in chemical flooding. Surfactant–polymer flooding is a promising technique with significant potential for improving oil recovery in medium and high permeability oilfields in China. Emulsification has emerged as one of the key mechanisms facilitating oil recovery in surfactant–polymer flooding. This study aimed to assess the effects of surfactant structure and concentration, polymer, oil–water ratio, clay content, and injection rate on the formation of different emulsion types and their stabilities. The assessment was conducted based on the actual conditions of surfactant–polymer flooding in the Qizhong area of the Xinjiang oilfield. The findings revealed that KPS-1 (petroleum sulfonate) demonstrated superior emulsifying and solubilizing abilities for crude oil compared to BS-18 (betaine), whereas BS-18 exhibited better emulsifying stability. KPS, which was a combination system of KPS-1 and BS-18, displayed favorable emulsifying ability. However, the emulsifying stability of the three surfactants decreased in the presence of HPAM (hydrolyzed polyacrylamide). The oil–water ratio primarily influenced the morphology of the emulsion. When the oil–water ratio exceeded 6:4, a water-in-oil emulsion was formed, and the viscosity of the emulsion reached its maximum at an oil–water ratio of 7:3. Moreover, clay demonstrated a significantly high ability to emulsify, resulting in the formation of emulsions with increased viscosity and robust stability. Regarding the injection rate, effective emulsification occurred when the injection rate reached 1 m/d, while emulsions with high viscosity were observed at an injection rate of 7 m/d.
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