Personal Thermal Management Research Articles

Ultra‐High Radial Elastic Aerogel Fibers for Thermal Insulation Textile

AbstractWhen nanoporous aerogels with excellent thermal insulation performance are processed into 1D fibers, they have great potential for application in the field of personal thermal management. However, coping with the impact of external forces, especially radial extrusion, and maintaining the macro morphology and microstructure of aerogels during use are remaining issues. To address these challenges, this study proposes a method that uses ultrafine and ultra‐highly entangled bacterial cellulose nanofibers as the basis to achieve high radial elasticity by forming an isomorphic coating of rigid silica on the soft gel skeleton of aerogel fibers. The obtained aerogel fibers can achieve an elastic recovery of 88% over 50 compression cycles under 90% strain, and they can be knotted, woven into textiles, and are washable. This strategy improves the radial compression resistance of aerogel fibers, providing rich possibilities for the development of aerogel fibers with excellent mechanical properties.

Flexible Bridged Thermoelectric Device with an Optimized Heatsink for Personal Thermal Management.

A wearable thermoelectric cooler (TEC) for personal thermal management exhibits significant growth in numerous applications in personal thermal comfort and saving the energy consumed by space cooling. Most TECs provide a large cooling performance with the assistance of rigid heatsinks and electrodes, limiting wearability and practical implementation. Here, we design and propose a flexible bridged personal TEC with a high thermal management heatsink and spray-printed liquid metal electrodes. The system combines a bendable heatsink, a thermally insulative TE layer, and a bottom thermally conductive layer. Especially, the flexible heatsink composed of metal foam, phase change material, and fin structure greatly enhances the thermal conduction, storage, and diffusion capacities. Our TEC exhibits the desired comfortability and obtains an ideal temperature drop of 3 °C on human skin. Also, it could work as a self-generator providing 45 mV with a ΔT of 5 °C, which improves the generation efficiency by more than 3 times due to the stable temperature difference between the two sides. This work provides an effective way to develop wearable TEC devices and paves the way for achieving practical, personalized cooling applications.

Phase-Changeable Metafabric Enables Dynamic Subambient Humidity and Thermal Regulation.

A promising approach to prevent heat- and cold-related illnesses is the integration of zero-energy input control technology into personal thermal management (PTM) systems while reducing energy consumption. However, achieving optimal wearing comfort while maintaining subambient metabolic temperatures using thermally regulating materials without an energy supply remains challenging. In this study, we provide a simple and reliable methodology to produce a phase-changeable metafabric made of thermoplastic polyurethane and phase change capsule (PCC) particles with high moisture permeability and thermal comfort. This approach skillfully incorporates spray-formed PCC particles into a three-dimensional nanofibrous aggregate, forming a stable self-entangled network structure in a single step through simultaneous humidity-assisted electrospraying and electrospinning processes. Additionally, the metafabric demonstrates prominent water resistance and superhydrophobicity, which are attributed to the integration of PCC particles and nanofibers, resulting in the formation of a microporous/nanoporous structure resembling the surface of a lotus leaf. As a result, the phase-changeable metafabric shows an active and passive thermal control performance, with a water vapor transmittance rate of 13.1 kg m-2 d-1 and a phase change enthalpy of 115.05 J g-1 even after 100 thermal cycles. Furthermore, it displays excellent waterproofing capability, characterized by a water contact angle of 158.7° and the ability to withstand a high hydrostatic pressure of 87 kPa. In addition, the metafabric exhibits a good mechanical performance, boasting a tensile strength of 10.5 MPa. Overall, the proposed economical metafabric is an exemplary candidate material for next-generation PTM systems.

Multifunctional radiative cooling cellulose fabrics by in situ grown ZnO for personal thermal management

Multifunctional radiative cooling cellulose fabrics by in situ grown ZnO for personal thermal management

A Durable Textile With Advanced Thermal Functions and Electromagnetic Shielding.

In the face of increasingly variable cold climates and diverse individual temperature regulation demands, personal thermal management (PTM) textiles with electromagnetic shielding have obtained significant attention. However, the PTM textiles face several challenges, including single heating mode, insufficient durability, and complex preparation processes. Herein, an all-day PTM textile Cotton@PDA/AgNPs (CPANS) with energy-free PRH, energy-saving solar heating, compensatory electricalheating, electromagnetic interference (EMI) shielding, and outstanding durability is fabricated by sequentially growing polydopamine (PDA) and silver nanoparticles (AgNPs) on the cotton fabric (CF). The CPANS exhibits low mid-infrared emissivity (36.6%) and high absorptivity (70.8%), which guarantees the energy-saving heating capability. Moreover, the conductivity of the CPANS is ≈11109Sm-1, enabling an electrical heating temperature of ≈177°C under a low voltage of 1.1V and superb EMI shielding effectiveness (≈60dB). The remarkable adhesive properties of the PDA ensure that the desired durability of the CPANS remains high even after rigorous physical treatments. This innovation shows enormous potential for wearable integrated garments in the future and offers a new ideal for PTM fabrics in the cold.

Low-Cost Hyperelastic Fuller-Dome-Structured Nanocellulose Aerogels by Dual Templates for Personal Thermal Management.

It is critically important to maintain the body's thermal comfort for human beings in extremely cold environments. Cellulose nanofibers (CNF)-based aerogels represent a promising sustainable material for body's heat retention because of their renewability and low thermal conductivity. However, CNF-based aerogels often suffer high production costs due to expensive CNF, poor elasticity and/or unsatisfactory thermal insulation owing to improper microstructure design. Here, a facile dual-template strategy is reported to prepare a low-cost, hyperelastic, superhydrophobic Fuller-dome-structured CNF aerogel (CNF@PU) with low thermal conductivity. The combination of air template by foaming process and ice template enables the formation of a dome-like microstructure of CNF@PU aerogel, in which CNF serves as rope bars while inexpensive polyurethane (PU) acts as joints. The aerogel combines ultra-elasticity, low thermal conductivity (24mW m-1 K-1), and low costs. The as-prepared CNF@PU aerogel demonstrates much better heat retention than commercial thermal retention fillers (e.g., Flannelette and goose down), promising its great commercial potential for massively producing warming garments. This work provides a facile approach for creating high-performance aerogels with tailored microstructure for effective personal thermal management.

Micro-extrusion foaming fabricating porous polyester elastomeric fiber for using in radiative cooling fabrics

Climate change has unleashed relentless global heatwaves, posing grave threats to the physical and mental well-being of outdoor laborers and the smooth functioning of society. Porous polymeric fibers exhibit promising potential in personal thermal management for wearable fabrics. Nevertheless, the absence of an environmentally friendly, cost-effective, and efficient method for producing the desired porous fibers remains a formidable challenge. Here, we introduce a pioneering micro-extrusion foaming technique for crafting elastic porous fibers endowed with dense longitudinally oriented cell morphologies, remarkable porosity of 69 % and elongation of 668 %. The technique enabled the continuous production of porous fibers exceeding 3000 m in length in a single operation, with fiber diameters controlled to approximately 0.25–0.55 mm. Fabrics woven from the elastic porous fiber offered a soft touch, proficiently reflecting more than 90.0 % of incident solar radiation and emitting 91.9 % of absorbed heat radiation, thereby achieving a theoretical radiant cooling power of 111.46 W/m2 on sunlit days. Leveraging the controllable and scalable attributes of micro-extrusion foaming, the porous fiber is primed for practical deployment and expansion into diverse wearable applications.

Smart Green Cotton Textiles with Hierarchically Responsive Conductive Network for Personal Healthcare and Thermal Management.

Whereas cotton as an abundant natural cellulose has been widely used for sustainable and skin-friendly textiles and clothes, developing cotton fabrics with smart functions that could respond to various stimuli is still eagerly desired while remaining a great challenge. Herein, smart multiresponsive cotton fabric with hierarchically copper nanowire interwoven MXene conductive networks that are seamlessly assembled along a 3D woven fabric template for efficient personal healthcare and thermal comfort regulation is successfully developed. The robust hierarchically interwoven conductive network was "glued" and protected by organic conductive polymer poly(3,4-ethylenedioxythiophene) along a 3D interconnected fabric template to enhance interfacial adherent and environmental stability. Benefiting from the robust multiresponsive hierarchically interwoven conductive network, smart cotton fabric exhibits real-time response to various external stimuli (light/electrical/heat/temperature/stress), and the details of human activities can be accurately recognized and monitored. Furthermore, the porous structure of 3D smart fabric induced strong capillary force and confinement to phase change materials PEG, which exhibits a wide range of phase transition temperatures for efficient thermal comfort regulation. After further encapsulation with transparent fluorosilicone resin, the smart cotton fabric exhibits excellent self-cleaning performance with water/oil repellent. The smart multiresponsive cotton fabrics hold great promise in next-generation wearable systems for efficient personal healthcare and thermal management.

Utilization of Tea Polyphenols as Color Developers in Reversible Thermochromic Dyes for Thermosensitive Color Change and Enhanced Functionality of Polyester Fabrics

Thermochromic textiles possess the capability to indicate ambient temperature through color changes, enabling real-time temperature monitoring and providing temperature warnings for body heat management. In this study, three thermochromic dyes—blue, red, and yellow—were synthesized using crystalline violet lactone (CVL), 6′-(diethylamino)-1′,3′-dimethyl-fluoran (DDF), and 3′,6′-dimethoxyfluoran (DOF) as leuco dyes, respectively, with biomass tea polyphenol serving as the color developer and tetradecanol as the phase change material. The chemical structures of these dyes were characterized using UV spectroscopy, infrared spectroscopy, Raman spectroscopy and 1H NMR. The thermochromic mechanisms were investigated, revealing that the binding bonds between the leuco dyes and the color developer broke and reorganized with temperature changes, imparting reversible thermochromic property. Polyester fabrics were dyed using an impregnation method to produce three reversible thermochromic fabrics in blue, red, and yellow. The structure and properties of these fabrics were analyzed, showing a significant increase in the UPF value from 26.3 to approximately 100, indicating enhanced UV resistance. Water contact angle measurements revealed that the contact angle of undyed polyester fabrics was 139°, while that of dyed polyester fabrics decreased by about 40°, indicating improved hydrophilicity. Additionally, the fabric inductive static tester showed that the static voltage half-life of dyed polyester fabric was less than 1 s, demonstrating a significant antistatic effect. Infrared thermal imaging results indicated that during the warming and cooling process, the thermochromic polyester fabric exhibited specific energy storage and insulation effects at 38 °C, close to the human body temperature. This study presented a novel approach to developing smart color-changing textiles using biomass-derived thermochromic dyes, offering diverse materials for personal thermal management, and intelligent insulation applications.

Dual-Mode cellulose acetate@Al2O3/MWCNTs Janus fabric with radiative cooling and solar heating for personal thermal management

Personal thermal management (PTM) textiles with heating and cooling functionalities are highly appealing due to their potential to offer personalized comfort while also contributing to decrease energy consumption. However, most PTM fabrics are static and unable to meet the human body’s thermal comfort needs during seasonal and ambient temperature fluctuations. Herein, this work presents a dual-mode Janus Metafabric to provide radiation cooling and solar heating. The cooling side of Metafabric (cellulose acetate@Al2O3 porous coating) offers high solar reflectance (92.12 %), infrared emissivity (83.22 %), and net cooling power of 55.85 W·m−2. The heating side (multi-walled carbon nanotubes) exhibits a high solar absorption rate (88.4 %). Compared with raw fabric, it can achieve an additional cooling of 4.58 °C and heating of 38.02 °C. In addition, Metafabric also have excellent ultraviolet resistance, wear resistance, and washing properties, making it suitable for practical wearing. By flipping the Janus fabric, it is easy to switch between the cooling and heating modes to adapt to dynamic ambient temperature changes, which have great potential for maintaining human thermal comfort and alleviating the energy crisis.

Thermoelectric Materials and Devices for Advanced Biomedical Applications.

Thermoelectrics (TEs), enabling the direct conversion between heat and electrical energy, have demonstrated extensive application potential in biomedical fields. Herein, the mechanism of the TE effect, recent developments in TE materials, and the biocompatibility assessment of TE materials are provided. In addition to the fundamentals of TEs, a timely andcomprehensive review of the recent progress of advanced TE materials and their applications is presented, including wearable power generation, personal thermal management, and biosensing. In addition, the new-emerged medical applications of TE materials in wound healing, disease treatment, antimicrobial therapy, and anti-cancer therapy are thoroughly reviewed. Finally, the main challenges and future possibilities are outlined for TEs in biomedical fields, as well as their material selection criteria for specific application scenarios. Together, these advancements can provide innovative insights into the development of TEs for broader applications in biomedical fields.

Flexible Highly Thermally Conductive PCM Film Prepared by Centrifugal Electrospinning for Wearable Thermal Management

Personal thermal management materials integrated with phase-change materials have significant potential to satisfy human thermal comfort needs and save energy through the efficient storage and utilization of thermal energy. However, conventional organic phase-change materials in a solid state suffer from rigidity, low thermal conductivity, and leakage, making their application challenging. In this work, polyethylene glycol (PEG) was chosen as the phase-change material to provide the energy storage density, polyethylene oxide (PEO) was chosen to provide the backbone structure of the three-dimensional polymer network and cross-linked with the PEG to provide flexibility, and carbon nanotubes (CNTs) were used to improve the mechanical and thermal conductivity of the material. The thermal conductivity of the composite fiber membranes was boosted by 77.1% when CNTs were added at 4 wt%. Water-resistant modification of the composite fiber membranes was successfully performed using glutaraldehyde-saturated steam. The resulting composite fiber membranes had a reasonable range of phase transition temperatures, and the CC4PCF-55 membranes had melting and freezing latent heats of 66.71 J/g and 64.74 J/g, respectively. The results of this study prove that the green CC4PCF-55 composite fiber membranes have excellent flexibility, with good thermal energy storage capacity and thermal conductivity and, therefore, high potential in the field of flexible wearable thermal management textiles.

Yarn-Based Degradable Janus PPDO Fabric for Multifunctional Applications.

The growing high standard of people's wear has put forward requirements for fabrics, and multifunctional fabrics have been developed precisely in response to the requirements of the times. However, the incineration of waste fabrics produces a large amount of pollutants, resulting in a massive waste of resources and environmental pollution. Herein, the degradable nanofiber yarns (NYs) with self-cleaning properties were fabricated by in situ growth of SiO2 nanoparticles on the surface of the electrospun poly(p-dioxanone) (PPDO) NYs using the Stöber method. Then, the PPDO NYs were blended with carbon fibers and the PPDO/SiO2 NYs with themselves to form the Janus PPDO fabrics, respectively. The Janus PPDO fabric offered asymmetric wettability and dual personal thermal management properties. The PPDO/C side of the Janus PPDO fabric provided 65.8 °C at 1.5 V or 58.5 °C under one sunlight intensity for radiative heating. The PPDO/SiO2 side exhibited high solar reflectivity (81.8%) and mid-infrared (MIR) emissivity (99.1%), which reduced the skin temperature by 4.6 °C, resulting in radiative cooling. Moreover, the Janus PPDO fabrics display an excellent electromagnetic interference (EMI) shielding performance (53.3 dB). Therefore, yarn-based degradable Janus fabric has a promising future in multifunctional wearable products.

Sustainable Oily Liquid-Proof Passive Cooling (SOC) Textile for Personal Thermal Management.

Sweat passive-cooling textiles with asymmetric wettabilities on different sides offer an effective and low-energy consumption solution to personal thermal management in extreme thermal environments. However, the sweat-wicking and the cooling abilities decrease when the textile is contaminated by low-surface tension oily liquid fouling. The integration of anti-oily liquid fouling and sweat-wicking abilities on textile involves resolving the contradiction between hydrophilic and oleophobic properties and seeking eco-friendly short-chain fluorides to reduce the surface energy. Herein, a sustainable oily liquid-proof passive cooling (SOC) textile for personal thermal management is proposed. The SOC textile is obtained by applying a fluoride-free hydrophobic coating layer to one side of the high thermal conductive superoleophobic/superhydrophilic basal textile, which is fabricated using eco-friendly short-chain fluoride. The SOC textile preserves the anti-oily liquid fouling property even after 2000 abrasion cycles. Experimental test revealed that the SOC textile exhibits a cooling effect of ≈5°C compared with the cotton textile, and the up to 70% reduction in sweating rate under the constant metabolic heat production rates. The configuration of the SOC textile would inspire the future design of intelligent textiles for personal thermal management, and the proposed strategy have implications for fabrication of eco-friendly oil-water separation materials.

Black phosphorus modified wearable textile with excellent flame retardancy for personal thermal management and motion detection

A sandwich structure composite phase change textile material (CPCTM) was prepared by electrospinning. In the top and bottom layers, black phosphorus nanosheets (BPNs) was compounded into polyacrylonitrile (PAN). In the middle layer, the phase change thermal energy storage material polyethylene glycol (PEG) was well encapsulated by polyvinyl alcohol (PVA). By designing multilayer structure, the CPCTM exhibited excellent intensity with the tensile strength 62.65MPa and the elongation at break 1176%. The melting temperature and the crystallization temperature of CPCTM were 54.36 ℃ and 31.43 ℃ which were lower than pure PEG (55.87 ℃ and 35.55 ℃). The lower melting and crystallization temperature facilitated the storage of heat in CPCTM for body thermal management. Compared with that of pure PAN, the total heat release and total smoke production of the PAN@BP were respectively descended by 33.05% and 80.43%. During combustion, transfer of combustible gases and heat were hindered due to the formation of the expanded char layer by the BPNs. Meanwhile, the CPCTM showed excellent flexibility and ability of motion detection, which had broad application prospects in the fields of wearable electronic devices.

A Camel-Fur-Inspired Micro-Extrusion Foaming Porous Elastic Fiber for All-Weather Dual-Mode Human Thermal Regulation.

Maintaining the stability of human body temperature is the basis of ensuring the normal life activities of witness, and the emergence of various functional clothing is committed to assisting the human body temperature in thermal comfort range in the changeable environment. However, achieve dual-mode thermal regulation for cooling and insulation on an integrated material without energy input and addition of functional particles has thus far been a huge challenge. Herein, a biomimetic camel-fur designed micro-extruded physically foamed porous elastic fiber (MEPF) using thermoplastic polyurethane (TPU) elastomer as raw material is reported, and its dual-layered fabric (MEPFT-d) for effective personal thermal comfortable management at extreme temperature differences. Benefit from its micro-nano-pores structure, MEPFT-d represents radiate cooling capacity by high solar reflectance and emissivity, behaves low thermal conductivity delaying heat scattering, and promotes evaporative cooling by unidirectional water transport. These excellent properties ensure that MEPFT-d reduces heat loss in cold weather (7.2 °C higher than cotton) and blocks outside heat in hot weather (10.2 °C lower than cotton), which is suitable for various complex outdoor scenes. The cost-effectiveness and superior wearing comfort of this work provide innovative pathways for sustainable energy, smart textiles, and personal thermal comfort applications.

Smart Cellulose-Based Janus Fabrics with Switchable Liquid Transportation for Personal Moisture and Thermal Management

HighlightsA smart all-cellulose Janus fabric was designed for personal moisture/thermal management.The fabric can dynamically and continuously control the liquid transportation time in response to the temperature.The fabric can accelerate the heat dissipation rate at high temperatures, while slow it down at low temperatures.

Highly efficient multi-layer flexible heatsink for wearable thermoelectric cooling

Flexible thermoelectric cooler (fTEC), which interfaces well with curved human body surface and provides cooling functions, is an emerging candidate for personal thermal management and non-hospitalized medical treatment. Achieving efficient and long-term cooling performance of TEC requires high thermal conductivity and heat diffusion of the hot side, which has yet to achieve. In this study, we design and fabricate a highly thermally conductive and flexible heatsink with a multi-layered structure especially for wearable TEC wristband, which obtains a large temperature drop (8.8 °C) for imitated on-body test and the maxim 13.1 °C temperature decrease in air. Here, we demonstrate that a well-designed functional composite layer, including phase change material, thermally conductive fillers and metal foam, can establish an effective equilibration among cooling performance, thermal management capacity and mechanical property. Particularly, the heatsink with highly thermal conductive skeleton (k ∼ 2.7 W/mK) and effective heat dissipating fins can significantly improve heat conduction and dissipation, which improve the cooling performance by more than 55 %. With the help of theoretical simulation, we propose a promising strategy for heat management on thermoelectric device through a flexible multi-layered structure, paving the way for achieving practical applications of wearable thermoelectric coolers for personal thermal regulation or cooling therapy.

High-Performance Wearable Joule Heater Derived from Sea-Island Microfiber Nonwoven Fabric.

A three-dimensional (3D) hierarchical microfiber bundle-based scaffold integrated with silver nanowires (AgNWs) and porous polyurethane (PU) was designed for the Joule heater via a facile dip-coating method. The interconnected micrometer-sized voids and unique hierarchical structure benefit uniform AgNWs anchored and the formation of a high-efficiency 3D conductive network. As expected, this composite exhibits a superior electrical conductivity of 1586.4 S/m and the best electrothermal conversion performance of 118.6 °C at 2.0 V compared to reported wearable Joule heaters to date. Moreover, the durable microfiber bundle-PU network provides strong mechanical properties, allowing for the stable and durable electrothermal performance of such a composite to resist twisting, bending, abrasion, and washing. Application studies show that this kind of Joule heater is suitable for a wide range of applications, such as seat heating, a heating jacket, personal thermal management, etc.

An Innovative Azobenzene-Based Photothermal Fabric with Excellent Heat Release Performance for Wearable Thermal Management Device.

Azobenzene (azo)-based photothermal energy storage systems have garnered great interest for their potential in solar energy conversion and storage but suffer from limitations including rely on solvents and specific wavelengths for charging process, short storage lifetime, low heat release temperature during discharging, strong rigidity and poor wearability. To address these issues, an azo-based fabric composed of tetra-ortho-fluorinated photo-liquefiable azobenzene monomer and polyacrylonitrile fabric template is fabricated using electrospinning. This fabric excels in efficient photo-charging (green light) and discharging (blue light) under visible light range, solvent-free operation, long-term energy storage (706 days), and good capacity of releasing high-temperature heat (80-95 °C) at room temperature and cold environments. In addition, the fabric maintains high flexibility without evident loss of energy-storage performance upon 1500 bending cycles, 18-h washing or 6-h soaking. The generated heat from charged fabric is facilitated by the Z-to-E isomerization energy, phase transition latent heat, and the photothermal effect of 420nm light irradiation. Meanwhile, the temperature of heat release can be personalized for thermal management by adjusting the light intensity. It is applicable for room-temperature thermal therapy and can provide heat to the body in cold environments, that presenting a promising candidate for wearable personal thermal management.