Insecticides are widely used to control pests and improve agricultural yield. The use of indiscriminate amounts and persistent pesticides has not only resulted in insect pest resistance challenges but has also harmed non-target organisms and contaminated the environment. We assessed the cost-effectiveness of Spodoptera litura (Fabricius) resistance to chlorantraniliprole (CTPR) as part of insect resistance control programs. S. litura larvae were collected from the fields and treated with chlorantraniliprole for 15 generations. Compared to the unselected population (Unsel-Lab), the chlorantraniliprole-selected population (CTPR-Sel) of S. litura exhibited a resistance level of 98.23 times. The findings demonstrated that the chlorantraniliprole-resistant genotype had lower egg-to-adult survivability, longer egg-to-adult developing times, and lower fecundity than the chlorantraniliprole-susceptible genotype. Compared to the Unsel-Lab population, the CTPR-Sel population of S. litura had a poorer relative fitness (0.44) at LC30 and shorter male/female longevity. Demographic parameters, including net reproductive rate (R0) and intrinsic (rm) and finite rate of increase (λ), were lower in the CTPR-Sel strain than in Unsel-Lab S. litura. These findings demonstrate that chlorantraniliprole resistance in S. litura has fitness costs at the individual and population levels, implying that removing the selecting agent from the environment might result in less resistance and opportunities for susceptibility restoration. As a result, the current work could help to determine effective management strategies to prevent chlorantraniliprole resistance in S. litura.