In this study, a new vertical plug-flow continuous dry anaerobic digestion reactor equipped with a spray percolation system was designed for rice straw and cow manure in dry AD. The findings indicated that the methane yield was 290.63 ± 19.16 mL/g VS when the optimal spray time (9 times/d) was used in batch AD. In addition, the results of continuous experiments under optimal spray time conditions showed that the volumetric methane production rate of the system was 1.55 L/(L·d) when the organic loading rate was 20 g VS/(L·d). In addition, hydrolysis and acidification steps were enhanced. This study demonstrated the potential of the new reactor for stable operation of high OLR dry AD. Digestate is already used as a substitute for synthetic fertilizers precisely because of the environmental benefits associated with its agronomic use.
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