Pd-based Catalysts Research Articles

Synthesis of stable CeO2-ZrO2/Al2O3 material with abundant oxygen vacancies for Pd-only three-way catalyst through two synergistic lanthanum doping processes

Stable support with abundant surface oxygen vacancies (Ov) is indispensable for robust sintering-resistant heterogeneous catalysts. Herein, a strategy of lanthanum (La) atom selectively doping has been put forward to construct the desirable CeO2-ZrO2/Al2O3 (CZA) support for high-temperature applications with the precise control of its distribution and location through two distinct addition processes. In the first addition process, La3+ was introduced to Al2O3 component by precipitation process to stabilize its structure by occupying the surface –OH sites and forming thermodynamically stabled LaAlO3. In the second addition process, the low-valence La3+ is surface grafted and preferentially captured by CZ component during preparation due to electrostatic attraction, thus generating abundant asymmetric Ov as anchor sites for metal nanoparticles. The resulting CZA supported Pd-based three-way catalyst exhibits superior intrinsic activity even being hydrothermally aged at 900 °C/10 h since the as-prepared CZA could anchor Pd species in smaller size and oxidized state due to the enhanced metal-support interactions. This work provides new insights into doping effects and offers an avenue to design stable and active support material for industrial applications.

Magnesium oxide-supported potassium hydride as a transition-metal-free catalyst for the selective hydrogenation of alkynes

Catalytic hydrogenation of alkynes to alkenes is pivotal in both petrochemical and fine chemical industries. Its implementation relies on the use of transition metals, especially those precious Pd-based catalysts. In this work, we utilize a melt infiltration method to prepare magnesium oxide-supported potassium hydride (KH/MgO), which is illustrated as a transition-metal-free catalyst for selective hydrogenation of alkynes. H2-D2 exchange experiment proves that dihydrogen activation and dissociation on KH/MgO is plausible at room temperature and ambient pressure. KH/MgO catalyzes hydrogenation of diphenylacetylene (DPA) already at 40 ℃, implying its high intrinsic activity at very mild conditions. Under an optimized condition of 80°C, 2 bar H2, and 40 h, 75 % conversion of DPA is achieved, affording 82 % selectivity to stilbenes. Mechanistic study suggests that surface hydride on KH/MgO plays an important role toward dihydrogen activation, and involved in the hydrogenation step to form stilbenes. This work shows the promise for using light metal hydrides consisting of earth-abundant elements as alternative hydrogenation catalysts.

A Carbon-Particle-Supported Palladium-Based Cobalt Composite Electrocatalyst for Ethanol Oxidation Reaction (EOR)

For the first time, carbon-particle-supported palladium-based cobalt composite electrocatalysts (abbreviated as PdxCoy/CPs) were prepared using a calcination–hydrothermal process–hydrothermal process (denoted as CHH). The catalysts of PdxCoy/CPs prepared using CoC2O4·2H2O, (CH3COO)2Co·4H2O, and metallic cobalt were named catalyst c1, c2, and c3, respectively. For comparison, the catalyst prepared in the absence of a Co source (denoted as Pd/CP) was identified as catalyst c0. All fabricated catalysts were thoroughly characterized by XRD, EDS, XPS, and FTIR, indicating that PdO, metallic Pd, carbon particles, and a very small amount of cobalt oxide were the main components of all produced catalysts. As demonstrated by the traditional electrochemical techniques of CV and CA, the electrocatalytic performances of PdxCoy/CP towards the ethanol oxidation reaction (EOR) were significantly superior to that of Pd/CP. In particular, c1 showed an unexpected electrocatalytic activity for EOR; for instance, in the CV test, the peak f current density of EOR on catalyst c1 was 129.3 mA cm−2, being about 10.7 times larger than that measured on Pd/CP, and in the CA test, the polarized current density of EOR recorded for c1 after 7200 s was still about 2.1 mA cm−2, which was larger than that recorded for Pd/CP (0.6 mA cm−2). In the catalyst preparation process, except for the elements of C, O, Co, and Pd, no other elements were involved, which was thought to be the main contribution of this preliminary work, being very meaningful to the further exploration of Pd-based composite EOR catalysts.

A Nitrogen- and Carbon-Present Tin Dioxide-Supported Palladium Composite Catalyst (Pd/N-C-SnO2)

For the first time, nitrogen- and carbon-present tin dioxide-supported palladium composite catalysts (denoted as Pd/N-C-SnO2) were prepared via an HCH method (HCH is the abbreviation for the hydrothermal process–calcination–hydrothermal process preparation process). In this work, firstly, three catalyst carriers (denoted as cc) were prepared using a hydrothermal-process-aided calcination method, and catalyst carriers prepared using ammonia monohydrate (NH3∙H2O), N,N-dimethylformamide (C3H7NO) and triethanolamine (C6H15NO3) as the nitrogen sources were nominated as cc1, cc2 and cc3, respectively. Secondly, these catalyst carriers were reacted with palladium oxide monohydrate (PdO·H2O) hydrothermally to generate catalysts c1, c2 and c3. As testified by XRD and XPS, besides carbon materials and the N-containing substances, the main substances of all prepared catalysts were SnO2 and metallic palladium (Pd). Above all things, all resultant catalysts, especially c2, showed a prominent electrocatalytic activity towards the ethanol oxidation reaction (EOR). As indicated by the CV (cyclic voltammetry) results, all fabricated catalysts presented a clear electrocatalytic activity towards the EOR. In the CA (chronoamperometry) measurement, the faradaic current density of EOR measured on c2 at −0.27 V vs. an SCE (saturated calomel electrode) after 7200 s was still maintained at about 5.6 mA cm−2. Preparing a novel catalyst carrier, N-C-SnO2, and preparing a new EOR catalyst, Pd/N-C-SnO2, were the principal dedications of this preliminary work, which was very beneficial to the development of Pd-based EOR catalysts.

Engineering Topological and Chemical Disorder in Pd Sites for Record-Breaking Formic Acid Electrocatalytic Oxidation.

Designing palladium-based formic acid oxidation reaction (FAOR) catalysts to achieve significant breakthroughs in catalytic activity, pathway selectivity, and toxicity resistance is both urgent and challenging. Here, these challenges are addressed by pioneering a novel catalyst design that incorporates both topological and chemical disorder, developing a new class of PdCuLaYMnW high-entropy amorphous alloys with a porous network (Net-Pd-HEAA) as a highly active, selective, and stable FAOR electrocatalyst. This novel Net-Pd-HEAA demonstrates record-breaking FAOR performance, achieving the mass and specific activities of 5.94 A mgPd -1 and 8.94mA cm-2, respectively, surpassing all previously reported Pd-based catalysts and showing strong competitiveness against advanced Pt-based catalysts. Simulataneously, Net-Pd-HEAA exhibits extraordinary stability in accelerated durability tests (ADT) and chronoamperometry (CA) tests. Advanced characterization and in situ, spectral analysis reveal that the extremely disordered atomic structure effectively regulates the geometric and electronic structure of the Pd sites, enhancing active intermediate coverage, facilitating dehydrogenation pathway, and inhibiting the production/adsorption of CO. Furthermore, when employed as the anode catalyst in proton exchange membrane water electrolysis (PEMWE), Net-Pd-HEAA only requires a potential of 1.28V to obtain a current density of 1 A cm-2, and operates stably in a highly corrosive electrolyte for over 100 h.

Recycling Sulfur-Poisoned Pd Catalysts via Thermal Atomization for Semi-Hydrogenation of Acetylene.

Palladium catalysts are highly efficient for a variety of chemical industrial processes but are prone to being affected by poisons during practical application. Sulfur is one of the major poisons in Pd-based catalysts. The recycling of deeply poisoned Pd species like Pd sulfides is challenging due to the strong Pd-S bond. Herein, we proposed a top-down strategy to degrade Pd sulfides and create Pd single-atom sites simultaneously by one-step thermal atomization. Pd4S model nanoparticles were successfully converted to Pd single-atom sites supported on nitrogen and sulfur-codoped carbon (Pd1/N, S-C) after loading them on ZIF-8 and thermal treatment. PdZn intermediates were formed during the atomization process. Density functional theory revealed that the formation of PdZn helped the generation of vacancies adjacent to metal nanoparticles, which prompted the atomization process. This strategy can be facilely applied to the atomization of sulfur-poisoned commercial Pd/C, which shows the potential for recycling commercial catalysts. The optimal Pd1/N, S-C catalyst showed good activity and much enhanced selectivity than Pd4S for the semi-hydrogenation of acetylene.

Tuning the selectivity of Pd-based catalysts for CO oxidative esterification: Regulating Pd's electronic effect

CO oxidative esterification is crucial in converting inorganic CO into organic oxygenated compounds within C1 chemistry and technology. However, understanding the structure-activity relationship underlying this reaction remains limited, primarily due to the entanglement of the Pd's geometric and electronic structures, which complicates selectivity control in practical applications. In this work, we design four Pd-based catalysts using the Al(111) motif to investigate their catalytic performance in CO oxidative esterification through density functional theory (DFT) calculations. Firstly, the larger lattice parameter of Al weakens horizontal Pd–Pd interactions while enhancing the vertical stability of Pd. Secondly, the electronic structure of Pd is locally regulated via charge transfer between subsurface and surface Pd, driven by their differences in work function. Our results indicate that the relative activity between CC coupling for dimethyl oxalate (DMO) and CO coupling for dimethyl carbonate (DMC) is primarily influenced by Pd's electronic effects, as revealed by energy barrier decomposition analysis. Thus, focusing on the regulation of Pd's electronic effects may offer a new strategy for controlling the selective oxidation esterification of CO.

Photon-induced regeneration of Pd catalyst for carbonylation of amines to ureas

Substituted ureas hold considerable significance in both natural and synthetic chemicals. Pd-based homogenous catalyst has been used for the urea synthesis, however the aggregation of Pd(0) species leads to the deactivation of the catalyst even under mild conditions. Here, we present a photon-involved carbonylation of amines to synthesize ureas, achieving product yields of up to 99%, using Pd(OAc)2 and KI without losing the performance owing to the fast regeneration of Pd species under light irradiation. Reaction kinetics results and ultraviolet-visible absorption spectra indicate the regeneration of the Pd species is realized by the light irradiation (below 450 nm) which induces the oxidation reaction between HI and O2 to produce I2, so that the active species PdI2 is regenerated through the reaction between Pd(0) and the I2.

Rational design of nitrogen-doped carbon for palladium catalysts in hydrogenation of hydrazo compounds

We synthesized CN11, a carbon nitride material rich in sp3 hybrid graphitic nitrogen (sp3-N), employing a facile oxalic acid-assisted melamine molecular assembly strategy. CN11 promoted the formation of Pd nanoparticles (NPs) predominantly exposing {200} facets, termed Pd/CN11-2. This facet-specific configuration significantly boosted hydrogen adsorption, leading to notable improvements in catalytic activity. Compared to Pd/XC-72-2 and Pd/g-C3N4-2, Pd/CN11-2 exhibited a remarkable two-fold and nineteen-fold increase in catalytic yield for hydrazo compound hydrogenation, respectively. Pd/CN11-2 also demonstrated robust performance across a range of reaction conditions, maintaining excellent yield. This study emphasizes the critical role of tailored support structures in controlling Pd NPs facets, thereby enhancing hydrogenation efficiency. It provides valuable insights for advancing the industrial application of Pd-based catalysts, underscoring the importance of strategic support modulation for optimizing catalytic performance.

Copper-Catalysed Synthesis of (E)-Allylic Organophosphorus Derivatives: A Low Toxic, Mild, Economical, and Ligand-Free Method.

Organophosphorus compounds are fundamental for the chemical industry due to their broad applications across multiple sectors, including pharmaceuticals, agrochemicals, and materials science. Despite their high importance, the sustainable and cost-effective synthesis of organophoshoryl derivatives remains very challenging. Here, we report the first successful regio- and stereoselective hydrophosphorylation of terminal allenamides using an affordable copper catalyst system. This reaction offers an efficient protocol for the synthesis of (E)-allylic organophosphorus derivatives from various types of P-nucleophiles, such as H-phosphonates, H-phosphinates, and secondary phosphine oxides. Key advantages of this ligand-free and atom-economic strategy include low toxicity of the Cu-based catalyst, cost effectiveness, mild reaction conditions, and experimental simplicity, making it competitive with methods that use toxic and expensive Pd-based catalysts. In an effort to comprehend this process, we conducted extensive DFT calculations on this system to uncover the mechanistic insights of this process.

Spin-Polarized PdCu-Fe3O4 In-Plane Heterostructures with Tandem Catalytic Mechanism for Oxygen Reduction Catalysis.

Alloying has significantly upgraded the oxygen reduction reaction (ORR) of Pd-based catalysts through regulating the thermodynamics of oxygenated intermediates. However, the unsatisfactory activation ability of Pd-based alloys toward O2 molecules limits further improvement of ORR kinetics. Herein, the precise synthesis of nanosheet assemblies of spin-polarized PdCu-Fe3O4 in-plane heterostructures for drastically activating O2 molecules and boosting ORR kinetics is reported. It is demonstrated that the deliberate-engineered in-plane heterostructures not only tailor the d-band center of Pd sites with weakened adsorption of oxygenated intermediates but also endow electrophilic Fe sites with strong ability to activate O2 molecules, which make PdCu-Fe3O4 in-plane heterostructures exhibit the highest ORR specific activity among the state-of-art Pd-based catalysts so far. In situ electrochemical spectroscopy and theoretical investigations reveal a tandem catalytic mechanism on PdCu-Fe3O4─Fe sites that initially activate molecular O2 and generate oxygenated intermediates being transferred to Pd sites to finish the subsequent proton-coupled electron transfer steps.

Upcycling of Chitin to Cross-Coupling Catalysts: Tailored Supports and Opportunities in Mechanochemistry.

In this study chitin derived from shrimp shells was used in the design of heterogeneous Pd-based catalysts for Heck and Suzuki-Miyaura cross-coupling reactions. The synthesis of Pd nanoparticles supported on N-doped carbons was performed through different approaches, including a sustainable mechanochemical approach, by using a twin-screw extruder. All catalytic systems were characterized by a multitechnique approach and the effect of nanoparticles size, N-doping on the support, and their synergistic interactions were elucidated. Specifically, Kelvin Probe Atomic Force Microscopy provided valuable insights on charge transfer and metal-support interactions. The catalytic behaviour of the samples was investigated in cross-coupling reactions under batch conditions and under semi-continuous flow solvent-free conditions, respectively obtaining a quantitative yield and a noteworthy productivity of 8.7 mol/(gPdh).

Embedding Single Pd Atoms on NiGa Intermetallic Surfaces for Efficient and Selective Alkyne Hydrogenation.

Catalytic removal of alkynes is essential in industry for producing polymer-grade alkenes from steam cracking processes. Non-noble Ni-based catalysts hold promise as effective alternatives to industrial Pd-based catalysts but suffer from low activity. Here we report embedding of single-atom Pd onto the NiGa intermetallic surface with replacing Ga atoms via a well-defined synthesis strategy to design Pd1-NiGa catalyst for alkyne semi-hydrogenation. The fabricated Pd1Ni2Ga1 ensemble sites deliver remarkably higher specific mass activity under superb alkene selectivity of >96 % than the state-of-the-art catalysts under industry-relevant conditions. Integrated experimental and computational studies reveal that the single-atom Pd synergizes with the neighbouring Ni sites to facilitate the σ-adsorption of alkyne and dissociation of hydrogen while suppress the alkene adsorption. Such synergistic effects confer the single-atom Pd on the NiGa intermetallic with a Midas touch for alkyne semi-hydrogenation, providing an effective strategy for stimulating low active Ni-based catalysts for other selective hydrogenations in industry.

Efficient selective hydrogenation of phenylacetylene over Pd-based rare earth dual-atomic catalysts

Selective hydrogenation of phenylacetylene to styrene plays a vital role in fine chemical synthesis with palladium (Pd)-based catalysts as the active components and usually suffered from low selectivity due to over-hydrogenation and low stability through polymerization (c.a. green oil generation). In this work, we found that by confining the Pd atom within a Pd-Ln (Ln: rare earth elements, such as Y, Lu, etc. ) diatomic structure [diatomic catalyst (DAC)], the reaction performance of selective hydrogenation of phenylacetylene has been greatly promoted, in which 92% styrene selectivity has been determined at 100% phenylacetylene conversion. This would be attributed to the diatomic structure established, which was achieved by introducing Pd-Ln precursors and confirmed by high-angle annular dark-field scanning transmission electron microscopy (HAADF-STEM) and X-ray adsorption fine structure (XAFS) characterizations and it was demonstrated that slight electron transfer from Ln to the adjacent isolated Pd makes it slightly negatively charged and facilitated the styrene formation. Besides, a Langmuir-Hinshelwood model was established to describe the whole reaction mechanism. After a systematic kinetic investigation, it suggests that the C8H6* + H* elementary step is probably the kinetically relevant for the whole reaction and the surface of the catalyst is mainly covered by C8H6*. The energy relationship of each step along phenylacetylene hydrogenation was quantitatively described by means of parity fitting and gas isothermal adsorption, providing insights into the selective hydrogenation of phenylacetylene over 0.02%Pd-Ln/C (Ln = Y/Lu) catalysts and pave the way of catalytic design at the atomic level.

Efficient Electrocatalytic Hydrodechlorination and Detoxification of Chlorophenols by Palladium-Palladium Oxide Heterostructure.

Electrocatalytic hydrodechlorination is a promising approach for simultaneous pollutant purification and valorization. However, the lack of electrocatalysts with high catalytic activity and selectivity limits its application. Here, we propose a palladium-palladium oxide (Pd-PdO) heterostructure for efficient electrocatalytic hydrodechlorination of recalcitrant chlorophenols and selective formation of phenol with superior Pd-mass activity (1.35 min-1 mgPd-1), which is 4.4 times of commercial Pd/C and about 10-100 times of reported Pd-based catalysts. The Pd-PdO heterostructure is stable in real water matrices and achieves selective phenol recovery (>99%) from the chlorophenol mixture and efficient detoxification along chlorophenol removal. Experimental results and computational modeling reveal that the adsorption/desorption behaviors of zerovalent Pd and PdO sites in the Pd-PdO heterostructure are optimized and a synergy is realized to promote atomic hydrogen (H*) generation, transfer, and utilization: H* is efficiently generated at zerovalent Pd sites, transferred to PdO sites, and eventually consumed in the dechlorination reaction at PdO sites. This work provides a promising strategy to realize the synergy of Pd with different valence states in the metal-metal oxide heterostructure for simultaneous decontamination, detoxification, and resource recovery from halogenated organic pollutants.

An Effective Strategy to Boost Formic Acid Dehydrogenation over Pd/AC-NH2 Catalyst through Pd Size Control.

Formic acid (FA, HCOOH) is regarded as one of the most promising carriers for hydrogen storage. However, the catalyst design for FA dehydrogenation into H2 with high efficiency is not clear. Here, we elucidate the rationale of size effect over the most commonly used Pd-based catalyst through supporting different Pd species, including single atoms, nanoclusters, and nanoparticles, on amine-functionalized active carbon (Pd/AC-NH2). The activity test presents that Pd/AC-NH2 with Pd nanoclusters exhibits the best turnover frequency (TOF) value of 40856 h-1 for 1 M FA at 328 K and even 1504 h-1 for neat FA at 308 K, which is comparable to the homogeneous catalysts and has been the first heterogeneous catalyst used in neat FA dehydrogenation under mild conditions. The comprehensive characterizations reveal that the size of Pd species affects the ratios of Pd0/Pd2+ and hydrogen spillover effect, which is crucial for the C-H cleavage and H2 desorption. Besides, the influences of amine groups on catalytic performance were further examined. This work provided an ingenious guideline to design efficient and practical catalysts for hydrogen storage under ambient conditions.

Pd modified by Fe-Nx confined in N-doped carbon with hierarchical mesoporous structure for the highly efficient semi-hydrogenation of phenylacetylene

The removal of small amounts of phenylacetylene from styrene is a crucial step in the production of high-quality styrene feedstocks. In the presence of a large amount of styrene and a small amount of phenylacetylene, achieving and maintaining high selectivity of styrene remains a significant challenge. In this work, a catalyst denoted as Pd1.25-Fe-N-C/VC was designed and synthesized with remarkably low Pd loading (the actual Pd content was 0.96 wt%). The catalyst exhibited a satisfactory selectivity for styrene (>95 %) and maintained high selectivity levels (>90 %) in the semi-hydrogenation of phenylacetylene even with prolonged reaction time. Pd nanoparticles (NPs) were well distributed and securely anchored onto the Fe-N-C/VC support with a hierarchical mesoporous structure, which obtained from the pyrolysis of a hexagonal star-like Fe-doped zeolitic imidazolate framework with vitamin C surfactant (Fe-doped ZIF/VC). The remarkable catalytic properties may be partly ascribed to the effective synergy effect of the uniformly well-dispersed Fe-Nx (x represents the coordination number) with Pd active centers, which could modulate the adsorption kinetics of the reactant alkynes and alkenes and thus enhancing the selectivity towards styrene. Meanwhile, the hierarchical mesoporous structure is beneficial for the mass transfer, which can effectively promote the interactions between the reactants and active centers. Possible mechanism for the selective hydrogenation of phenylacetylene catalyzed by Pd1.25-Fe-N-C/VC was also illustrated. Moreover, the Pd1.25-Fe-N-C/VC catalyst exhibited sustained catalytic activity and selectivity even after four continuous cycle tests, showing notable reusability and stability. This work may offer a promising approach for creating highly efficient Pd-based catalysts with remarkably low Pd loading for phenylacetylene semi-hydrogenation.

Dual optimization strategy assisted m-phenylenediamine-based hypercrosslinked polymer loaded ultrafine bimetallic nanoparticles for efficient formic acid dehydrogenation

Heterogeneous catalysts based on Pd play a vital role in enabling efficient formic acid decomposition (FAD). Nevertheless, the performance of Pd-based catalysts is constrained by inherent challenges, such as Pd particles’ tendency to aggregate and possess localized electronic structures. Therefore, there is an urgent need to develop an effective strategy to simultaneously overcome these challenges. In response to this, we synthesized knitting hypercrosslinked polymers (HCPs) using m-phenylenediamine (MPD) as the aromatic monomer. A dual-optimization approach was proposed, aiming to mitigate the adverse effects of excessive coordination and maximize the involvement of residual Fe3+ in the bimetallic synergistic effect. Experimental findings, DFT calculations, and ab initio molecular dynamics simulations (AIMDs) collectively suggest that reducing the coordination effect leads to enhanced nitrogen exposure in the HCPs, consequently reducing the size of Pd species. Furthermore, the incorporation of residual Fe3+ into Pd forms Pd-Fe bimetallic species, which then adjusts the catalytic reaction barrier and enhances catalytic activity. Notably, the optimized Pd@MHCP-2 catalyst exhibited exceptional performance in the FAD reaction at 323 K, achieving a remarkable turnover frequency (TOF) value of 1486 h−1. This research introduces a novel perspective for the design and development of next-generation Pd-based catalysts.

Fine-tuning catalytic selectivity by modulating catalyst-environment interactions: CO2 hydrogenation over Pd-based catalysts

Fine-tuning catalytic selectivity by modulating catalyst-environment interactions: CO2 hydrogenation over Pd-based catalysts

Weakening O-Intermediates Adsorption Strength Over the Pd Metallene via Lewis-Acidic Site Modulation for Enhanced Oxygen Reduction.

The reasonable design and modulation of the electronic properties of Pd metallene are acknowledged as a promising avenue for enhancing the oxygen reduction reaction (ORR) in anion exchange membrane fuel cells (AEMFCs), yet they remain a formidable challenge. Herein, a thin-sheet structure of Zr-doped Pd metallene (PdZr metallene) with abundant defects is proposed using a facile wet-chemical approach for efficient and highly durable ORR electrocatalysis. Multiple microstructural analyses uncover that orchestrated electronic and oxophilic regulation of PdZr metallene via Lewis-acidic Zr site modulation could concurrently optimize the electronic configuration of Pd, downshift the d-band center of Pd, and, thus, promote the intrinsic activity. Benefiting from the unique two-dimensional morphology and electronic structure optimization facilitated by the Zr coupling effect, the resultant PdZr metallene demonstrates significantly enhanced ORR electrocatalytic performance in basic solutions, with a high half-wave potential (E1/2) of 0.87 V and commendable stability for 30 000 s, surpassing those of Pd metallene and various advanced Pd-based catalysts reported in the literature. Encouragingly, the PdZr metallene-based AEMFC achieves an increased maximum power density (90.4 mW cm-2) and impressive robustness over 12 h in an alkaline environment, manifesting the practical application of PdZr metallene in AEMFCs. This study showcases the applicability of PdZr metallene via Lewis acid site regulation for fabricating highly active electrocatalysts for high-performance AEMFCs.