In this work, the microstructures and hydrogen storage properties of the Ti16Zr5Cr22V55-xFe2Mnx (x =0, 1, 2, 3) hydrogen storage alloys were comprehensively investigated toward application under ambient conditions. The X-ray diffraction (XRD) patterns and scanning electron microscopy (SEM) images of the alloys indicated that all of the alloys consist of a BCC main phase and a small amount of C14 Laves secondary phase. All of the studied alloys have a good activation performance and fast absorption/desorption kinetics at 298 K. The flatness of desorption plateau of alloy is improved by the tiny Mn introduction. With the increase of Mn content, the lattice parameter of BCC main phase, electron density and hydrogen absorption/desorption capacity decrease, and the desorption plateau pressure at 298 K increases in the range of 0.1–1 MPa. In addition, the essence of the dependence of high hydrogen capacity on electron density was revealed based on Fermi level. The Tilt, hysteresis, and width of plateau of PCT curve of vanadium-based alloys were clarified on the basis of Sievert's law. And a good quadratic fitting between desorption plateau pressure and Mn content was manifested.
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