PCB Coils Research Articles

Force and Torque Model of Magnetically Levitated System with 2D Halbach Array and Printed Circuit Board Coils

Precision machining fields often require worktables with different stroke sizes. To address the need for scalability and facilitate manufacturing, this study proposes a novel infinite expansion magnetically levitated planar motor (MLPM) based on PCB stator coils. Different from existing magnetic levitation systems that use PCB coils, the design presented in this paper utilizes smaller coil units, with each coil being independent of one another. The coils are structured in a spiral pattern on a 16-layer PCB, comprising 15 layers of coils, while the last layer is dedicated to wiring and other circuits. Magnetic field modeling is conducted for both the stator coil and the 2D Halbach array structure employed in the system. A simple table lookup method is employed to accurately account for the prevalent end effects observed during system motion. Additionally, the decoupling effect of magnetic force and torque is evaluated by solving for the current vector at different points along a specific trajectory. To verify the accuracy of the proposed system’s modeling, a prototype is developed and tested. Experimental results demonstrate that compared to traditional harmonic model methods, the proposed approach improves the calculation accuracy of magnetic force by 50.31% and torque by 70.65%. This study presents a new MLPM system with vast potential applications in precision manufacturing and robotics. The innovative design and improved performance characteristics make it a promising technology for enhancing the capabilities of worktables in precision machining fields.

Comparison of PCB Based Actuator Coils for Untethered Actuation

Recently magnetic actuation has become a versatile tool for manipulation on both the micro and macro scale. Due to the problems arising from scale, conventional electromagnet production methods are insufficient to produce the desired electromagnets to be used for this purpose. To solve the problems arising from this situation, researchers have been forced to work in alternative electromagnet production and application areas and paved the way for PCB-based electromagnetic actuators. For this reason, this article will explain the design principles of PCB planar coils for electromagnetic actuator applications and will provide the basis for later studies to create a coil matrix using this coil design and an actuator that can move ferromagnetic particles or magnets in the plane with this 2D coil matrix. The presented project design steps can be listed as follows; First of all, to be able to design a coil that consists of copper paths on the PCB and can meet expectations (homogeneous magnetic field, high magnetic force/current ratio). PCB coils consisting of square, circular and hexagonal coils are manufactured and various measurements are made. The measured results are consistent with the simulated results proving the accuracy and applicability of PCB coil actuators, and they are highly suitable for a new actuator version. In the tests carried out, coils energized with 1A can provide a maximum field strength of 1400 (A/m) and an average of 900 (A/m) and due to the lack of magnetic core, the created magnetic field has the shape of a bell. In order to overcome this situation, it is foreseen that making studies to increase the working current and, as a more important development, switching from the planar single-layer structure to the structure of two or more layers can increase the magnetic field produced by this type of coils, but this layer increase should take into account the cost and PCB production and application capabilities. should be made available.

Cylindrical Magnetically Coupled Resonant Wireless Power Transfer System Based on Flexible PCB Coils

In this letter, we design a magnetically coupled resonant wireless power transfer (MCR-WPT) system on the conformal cylindrical surface based on the flexible printed circuit (FPC) coils. The coil has the advantages of small size, lightweight, and high bendability. We combine mathematics and simulations to explore the relationship between the self-inductance/mutual inductance of the flexible coil and the bending radius of the conformal cylindrical surface. Both theoretical and simulation results show that as the bending radius decreases linearly, the self-inductance and mutual inductance of the coil also decrease nonlinearly. In addition, as the bending radius decreases, the transmission efficiency (TE) decreases, and the resonant frequency shifts to a higher range. Finally, measured and simulated results agree well, which further validates the conclusions.

Channel Characterization of Magnetic Human Body Communication.

The objective of this paper is to model and experimentally validate the path loss benefits of magnetic human body communication (mHBC) using small form-factor-accurate coils operating under realistic conditions. A radiating near-field coupling model and numerical simulations are presented to show that the magnetic-dominant near-field coupling between resonant coils offers low path loss across the body and exhibits extra robustness to antenna misalignment compared to far-field RF schemes. To overcome the pitfalls in conventional vector-network-analyzer-based measurement configurations, we propose a standardized setup applied to broadband channel loss measurement with portable instruments. Two types of PCB coils for mHBC communication, designed for large devices such as smartphones and small devices such as earbuds, respectively, are built and measured. The mHBC link for the ear-to-ear non-line-of-sight (NLOS) path measures up to -23.1 dB and -31.2 dB with large and small coils, respectively, which is 50 dB more efficient than the conventional Bluetooth channels utilizing antennas of similar sizes. Ear-to-pocket and pocket-to-pocket channels also show at least 16 dB higher transmission than the Bluetooth channel. In terms of path loss, the mHBC approach offers compelling performance for short-range applications over the body region. For coils with dimensions of several centimeters, working between 100 MHz and 200 MHz minimizes the channel loss while keeping the bandwidth above 1 MHz. The extremely high efficiency of the proposed mHBC channel provides a solution to the energy problem for miniaturized wearables, potentially leading to new wearable device designs.

PCB Transducer Coil Design for a Low-Noise Magnetic Measurement System in Space Missions

Here a minimum power dissipation coil transducer has been designed to allow in-flight noise characterization of a low-frequency magnetic measurement system. The coil was produced using PCB technology to provide mechanical stability and easy integration close to the magnetic sensors. The transducer design strategy relies on an inverse boundary element method, which has been efficiently adapted to produce optimal multilayer PCB coils subjected to different geometrical and performance constraints. The resulting coil transducer was simulated and experimentally validated under realistic conditions where the payload is magnetically shielded from low-frequency fluctuations by using a three-layer cylindrical mu-metal enclosure. The results show that the specific transducer coil proposed efficiently produces stable magnetic conditions for adequate validation of the magnetic diagnostic system while providing reduced power dissipation and optimal mechanical stability.

Thin resolver using the easy magnetization axis of the grain-oriented silicon steel as an angle indicator

A new type of thin resolver is presented, in which the easy axis of the magnetic anisotropy in the grain-oriented silicon steel is used as an angle indicator. The total thickness including a rotor, PCB coils and a back yoke can be made less than 4 mm. With a rotor of 50 mm diameter, a good linear response (non-linearity error < 0.4%) between the mechanical angle input and the electrical angle output has been obtained. The influence of a weak magnetic anisotropy in the non-grain-oriented silicon steel used for the back yoke on the accuracy of the resolver can be deleted by the method proposed in this paper.

Modeling and characterization of PCB coils for inductive wireless charging

Wireless charging is emerging as a viable technology in many industries, including consumer, medical, and sensor electronics. An investigation of design principles is conducted for a wireless charging platform that is designed to charge devices of different sizes and technologies, using only through vias. It is shown that at a 5 mm separation distance, a coupling coefficient can be achieved which varies from 0.12 to 0.37 when staggered hexagonal transmitter coils (approximately 5 cm across) are used with an unstaggered square receiver coil, which declines to 0.06–0.11 at 2 cm separation. Without design measures, the coupling coefficient will approach zero at certain positions. The quality factors of the coils can be improved by stacking the coils in parallel, enabling the use of only through-vias, while the inductance can be controlled horizontally by increasing the number of turns in the inductor.

Theoretical Modeling and Implementation of Traveling Wave Sensor Based on PCB Coils

Based on analyzing characteristics of Rogowski coil, a new type of PCB traveling wave sensor with simple structure, high linearity, and anti-interference ability is proposed. The sensor has fine physical structure, which can effectively resist external electromagnetic interference by anti-interference measurement. In addition, it can greatly improve mutual inductance based on simple combinations. Simulations show that the new PCB traveling wave sensor can validly extract and deliver traveling wave signal and therefore realize fault location and protection accurately.

Modeling and characterization of PCB coils for inductive wireless charging

Wireless charging is emerging as a viable technology in many industries, including consumer, medical, and sensor electronics. An investigation of design principles is conducted for a wireless charging platform that is designed to charge devices of different sizes and technologies, using only through vias. It is shown that at a 5 mm separation distance, a coupling coefficient can be achieved which varies from 0.12 to 0.37 when staggered hexagonal transmitter coils (approximately 5 cm across) are used with an unstaggered square receiver coil, which declines to 0.06–0.11 at 2 cm separation. Without design measures, the coupling coefficient will approach zero at certain positions. The quality factors of the coils can be improved by stacking the coils in parallel, enabling the use of only through-vias, while the inductance can be controlled horizontally by increasing the number of turns in the inductor.

Research on PCB Rogowski Current Transformer Based on AD7742

Rogowski coils is a kind of special structure hollow coils, it has good linearity, no iron core, no magnetic saturation phenomenon and wide measuring range, which has been used to measure all kinds of various changes current. The current transformer consist of PCB Rogowski coil and digital integrator has been designed, includes the structure of PCB Rogowski coils and the principle digital integrator based on AD7742. The test of PCB current transformer show that it has high accuracy and PCB coils has good linearity. It can meet the requirement of current measurement.

Multi-channel magnetocardiogardiography system calibration

The field-to-voltage transfer coefficient (∂ B/∂ V) is an important parameter of the multi-channel superconducting quantum interference device (SQUID) magnetic detecting system. The SQUID devices and the readout circuits have the inevitable differences among different channels, so the accurate calibration of system channels is rather significant. In this paper, We first used the circular PCB coils for 36-channel MCG system calibration, and the other one is based on a traditional method in which a uniform field is produced by square Helmholtz coil. The calibration data show that the results are basically the same. The calibrated ∂ B/∂ V values using circular PCB coils are in a range from 1.46-1.73 pT·mV-1. And those of square Helmholtz coils are mostly within a range from 1.56-1.64 pT·mV-1.