The spark plasma sintering (SPS) technique was used to employe WC-CoCrFeNi/Co cemented carbides, incorporating CoCrFeNi and Co as low-coercivity binder phases, resulting in the development of cemented carbides with exceptional mechanical properties. The densification mechanism varying with increasing sintering temperature and the effect of densification on the mechanical properties were investigated using the creep deformation model. In the temperature range of 1100 °C–1300 °C, the main factors contributing to densification behavior are particle rearrangement and grain boundary diffusion due to the viscous flow of the binder phase. The densification mechanism gradually transforms into dislocation climbing with increasing temperature. When the sintering temperature exceeded 1300 °C, the WC grain size increased significantly with increasing temperature and holding time, and the dominant mechanism for grain growth was grain boundary diffusion. The high densification resulted in a substantial increase in effective grain boundary area, thereby increasing both hardness and fracture toughness of the material. Benefiting from the fine grain strengthening effect of the high-entropy alloys (HEAs) and the excellent wettability of Co, a highly dense cemented carbide material with excellent hardness and fracture toughness is achieved at the sintering temperature of 1300 °C, characterized by a relative density of 99.3 %, a hardness of 2064.9 MPa, and a fracture toughness of 11.5 MPa m−2.
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