This paper presents an innovative I-beam optical sensor combining Panda-type polarization-maintaining fiber (PMF) and thin-width polarization-maintaining photonic crystal fiber (PM-PCF), crafted using precision machining techniques like tapering and axially offset splicing. The study explores the impact of structural parameters on the device's optical performance using polarization mode coupling theory and assesses its effectiveness in vector curvature sensing, focusing on intensity sensitivity. A novel dual-parameter differential demodulation technique is proposed, achieving accurate bending angle measurements (error < 2°) through wavelength and intensity-curvature sensitivities. The experimental results highlight the device's impressive maximum intensity-curvature response of 9.36 dB/m−1. With notable responsiveness, low cross-talk, and robust polarization stability, this device holds substantial promise in the realms of fiber lasers and optical communications, serving as an ideal polarization-based, mechanically tunable optical device. Furthermore, it introduces innovative concepts and offers technological support for precision instrument measurements and related fields.