Oxygen Reduction Reaction Kinetics Research Articles

FeN4S1 Single-Atom Sites Anchored on Three-Dimensional Porous Carbon for Highly Efficient and Durable Oxygen Electrocatalysis.

Precisely designing asymmetric active centers and exploring their electronic regulation effects to prepare efficient bifunctional single-atom catalysts (SACs) is important for boosting the practical applications of zinc-air batteries (ZABs). Herein, an effective strategy has been developed by introducing an axial S atom to the FeN4 active center, simultaneously assisted by pyrolyzing the graphene oxide (GO) sheathed zeolitic-imidazolate framework-8 (ZIF8) composite and constructing a three-dimensional (3D) porous framework with abundant FeN4S1 moieties. This structure can accelerate the oxygen reduction reaction (ORR) and oxygen evolution reaction (OER) kinetics owing to the modulated electronic redistribution and d-band center with a reduced energy barrier. The optimal S-Fe-NC/rGO showcases a lower voltage gap (ΔE) of 0.64 V between both the ORR and OER half-wave potentials at 10 mA cm-2, highlighting the excellent bifunctional activities. The assembled S-Fe-NC/rGO rechargeable liquid ZABs deliver a power density of 154.05 mW·cm-2 and a desirable durability of >900 h. More importantly, the corresponding flexible solid-state ZABs exhibit considerable foldability.

High-entropy perovskite (Pr1/6Nd1/6Sm1/6Ba1/6Sr1/6)6/7(Mn1/6Co)6/7O3-δ as a highly active and CO2 durable cathode for solid oxide fuel cells

Solid oxide fuel cells (SOFCs) are environmentally friendly energy conversion devices that convert the chemical energy in fuels directly into electrical power. The development of high-catalytic activity and durability cathode materials is crucial for the commercialization of SOFCs. Herein, a novel A-site deficient high-entropy perovskite oxide (Pr1/6Nd1/6Sm1/6Ba1/6Sr1/6)6/7(Mn1/6Co)6/7O3-δ (PNSBSMC) was designed. The strong disorder effect associated with entropy increase in high-entropy perovskite oxide is anticipated to accelerate oxygen reduction reaction (ORR) kinetics. PNSBSMC demonstrates excellent catalytic activity for oxygen reduction, primarily due to the entropy-driven enhancement that promotes oxygen adsorption, dissociation, and charge transfer dynamics. The increase in entropy not only significantly mitigates the thermal expansion of PNSBSMC but also provides additional pathways for ionic/electronic transport. At 800 °C, the PNSBSMC-based single cell achieved a remarkable peak power density of 1.41 W cm−2, representing an 88.0 % improvement over the single-phase PBC. Additionally, PNSBSMC demonstrates superior performance stability and CO2 tolerance. These findings suggest that high-entropy PNSBSMC perovskite holds significant potential as an effective cathode for SOFCs. This study offers new insights for the future development of high-stability, high-activity SOFC cathode materials.

Effect of N-Doped Carbon on the Morphology and Oxygen Reduction Reaction (ORR) Activity of a Xerogel-Derived Mn(II)O Electrocatalyst

This work synthesizes a xerogel from a sol–gel synthesis strategy and supports it on N-doped carbon support from spent coffee biomass (Mn(II)O/N-CC, hereafter MnO) as an efficient oxygen reduction reaction (ORR) catalyst in alkaline electrolytes. The effects of N-CC carbon content on MnO nanoparticle size, dispersion, distribution, morphology, and electrochemistry on ORR are discussed. The SEM and TEM measurements show that increasing the N-CC content during the MnO gelation reaction improved MnO dispersion and particle size during thermal treatment, increasing the ORR’s electrochemical active surface area. Several physiochemical and electrochemical characterizations show a clear relationship between N-CC catalysts and ORR activities. The best catalyst, MnO/N-CC-5, had an even distribution of 27 nm MnO nanoparticles on the N-CC support. The MnO/N-CC-5 catalyst had almost identical ORR kinetics and stability to those of the state-of-the-art Pt/C catalyst in 0.1 M KOH electrolytes, losing only 10 mV in half-wave potential after 5000 potential cycles and retaining 96% of current for over 10 h of continuous chronoamperometric stability. By measuring the electrochemical active surface areas of various catalysts by cyclic voltammetry at different scan rates and measuring the double layer capacitance (Cdl) and ECSA, MnO/N-CC-5 catalysts were shown to have enhanced ORR activity. The XPS analysis explains the ORR activity in terms of the Mn3+/Mn4+ ratio, and a mechanism was proposed. These findings suggest that the MnO/N-CC-5 catalyst could be a cathode catalyst in fuel cells, biofuel cells, metal–air batteries, and other energy conversion devices.

Poly(aniline-2-sulfonic acid-co-aniline) modified nickel-doped carbon catalyst for power generation in microbial fuel cells

Microbial fuel cells (MFCs) are self-powered devices used for power generation. However, the advancement of the technology is hindered poor durability, sluggish electrochemical reaction kinetics, and high capital costs, especially for cathode materials. In this study, we developed a nickel (Ni) chelate catalyst derived from thiourea-formaldehyde resins (Ni-TF), which incorporates sulphur (S) and nitrogen (N) groups, to enhance the oxygen reduction reaction (ORR) kinetics. To improve the electrical conductivity and electron transfer and to investigate the influence of N and S content, Ni-TF particles were interwoven with polyaniline and aniline-2-sulfonic acid-co-aniline, respectively. The integration of self-doped electroactive polymer with Ni-TF significantly enhanced the catalytic activity of the resulting composite (SPAN-PAN/Ni-SNC). SPAN-PAN/Ni-SNC exhibited a high oxygen reduction potential of 0.335 V (vs. RHE) at −0.018 mA, superior stability, and a low charge transfer resistance of 95.1 Ω. Furthermore, SPAN-PAN/Ni-SNC recorded a maximum power density of 2045.1 mW m−2 at a current density of 8343.8 mA m−2, compared to 873.67 mW m−2 and 5453.6 mA m−2 for Ni-SNC. This improvement is attributed to the synergy between the interwoven Ni-SNC and conducting copolymer. These findings indicate that encapsulating metal-doped catalysts within heteroatom-doped carbons can enhance long-term fuel cell performance and related applications.

Praseodymium-Cerium Oxide-Infiltrated Perovskite Cathode with Superior Electrochemical Performance for Solid Oxide Fuel Cells.

This study presents a high-performance solid oxide fuel cell employing a perovskite cathode, strontium iron molybdenum oxide [Sr2Fe1.5Mo0.5O6-δ (SFM)], infiltrated with praseodymium-cerium oxide [Pr0.2Ce0.8O2-δ (PCO)], a fluorite. This infiltration notably enhances the oxygen reduction reaction kinetics and long-term stability. Evidence of enhanced stability is seen through minimized impedance degradation over 50 h. Furthermore, PCO infiltration improves the cathode's resistance to chromium poisoning by suppressing strontium degradation. Compared to the bare SFM cathode, the PCO-infiltrated SFM composite cathode doubles the cell's power density at 800 °C.

Porous Carbon‐Supported Catalysts for Proton Exchange Membrane Fuel Cells

AbstractProton exchange membrane fuel cells (PEMFCs) are crucial for the efficient utilization of hydrogen. Currently, their efficiency is mainly limited by the slow kinetics of the cathode oxygen reduction reaction (ORR) and the poisoning effect between ionomers and catalytic sites, particularly with Pt‐based catalysts. Recent works suggest that the emerging porous carbon‐supported catalysts hold promise in mitigating these challenges by ensuring fast kinetics while alleviating the poisoning. This review examines porous carbon‐supported catalysts for PEMFC cathodes, covering synthesis methods, structure and performance evaluation, and future prospects, with an emphasis on the influence of porous carbon support on PEMFC performance. On one hand, the rational design of pore structure in carbon support can help optimize the location of the active sites and enhance mass transfer. On the other hand, diverse pore structures provide a platform for gaining a deeper understanding of the mechanisms behind microscale mass transfer and reaction at the three‐phase boundaries. This review aims to inspire innovative strategies for the precise synthesis of porous carbon‐supported catalysts with various pore structures to further boost PEMFC performance.

Photocatalytic H2O2 production over boron-doped g-C3N4 containing coordinatively unsaturated FeOOH sites and CoOx clusters

Graphitic carbon nitride (g-C3N4) has gained increasing attention in artificial photosynthesis of H2O2, yet its performance is hindered by sluggish oxygen reduction reaction (ORR) kinetics and short excited-state electron lifetimes. Here we show a B-doped g-C3N4 (BCN) tailored with coordinatively unsaturated FeOOH and CoOx clusters for H2O2 photosynthesis from water and oxygen without sacrificial agents. The optimal material delivers a 30-fold activity enhancement compared with g-C3N4 under visible light, with a solar-to-chemical conversion efficiency of 0.75%, ranking among the forefront of reported g-C3N4-based photocatalysts. Additionally, an electron transfer efficiency reaches 34.1% for the oxygen reduction reaction as revealed by in situ microsecond transient absorption spectroscopy. Experimental and theoretical results reveal that CoOx initiates hole–water oxidation and prolongs the electron lifetime, whereas FeOOH accepts electrons and promotes oxygen activation. Intriguingly, the key to the direct one-step two-electron reaction pathway for H2O2 production lies in coordinatively unsaturated FeOOH to adjust the Pauling-type adsorption configuration of O2 to stabilize peroxide species and restrain the formation of superoxide radicals.

Nickel-Nitrogen Doped MnO2 as Oxygen Reduction Reaction Catalyst for Aluminum Air Batteries.

Aluminum-air battery has the advantages of high energy density, low cost and environmental protection, and is considered as an ideal next-generation energy storage conversion system. However, the slow oxygen reduction reaction (ORR) in air cathode leads toitsunsatisfactory performance. Here, we report an electrode made of N and Ni co-doped MnO2nanotubes. In alkaline solution, Ni/N-MnO2has higher oxygen reduction activity than undoped MnO2, with an initial potential of 1.00 V and a half-wave potential of 0.75 V. This is because it has abundant defects, high specific surface area and sufficient Mn3+active sites, which promote the transfer of electrons and oxygen-containing intermediates.Density functional theory (DFT) calculations show that MnO2doped with N and Ni atoms reduces the reaction overpotential and improves the ORR kinetics. The peak power density and energy density of the Ni/N-MnO2air electrodeincreased by 34.03 mW·cm-2and 316.41 mWh·g-1, respectively. The results show that N and Ni co-doped MnO2nanotubes are a promising air electrode, which can provide some ideas for the research of aluminum-air batteries.

Spin-Polarized PdCu-Fe3O4 In-Plane Heterostructures with Tandem Catalytic Mechanism for Oxygen Reduction Catalysis.

Alloying has significantly upgraded the oxygen reduction reaction (ORR) of Pd-based catalysts through regulating the thermodynamics of oxygenated intermediates. However, the unsatisfactory activation ability of Pd-based alloys toward O2 molecules limits further improvement of ORR kinetics. Herein, the precise synthesis of nanosheet assemblies of spin-polarized PdCu-Fe3O4 in-plane heterostructures for drastically activating O2 molecules and boosting ORR kinetics is reported. It is demonstrated that the deliberate-engineered in-plane heterostructures not only tailor the d-band center of Pd sites with weakened adsorption of oxygenated intermediates but also endow electrophilic Fe sites with strong ability to activate O2 molecules, which make PdCu-Fe3O4 in-plane heterostructures exhibit the highest ORR specific activity among the state-of-art Pd-based catalysts so far. In situ electrochemical spectroscopy and theoretical investigations reveal a tandem catalytic mechanism on PdCu-Fe3O4─Fe sites that initially activate molecular O2 and generate oxygenated intermediates being transferred to Pd sites to finish the subsequent proton-coupled electron transfer steps.

Atomically dispersed Ir Lewis acid sites on (111)-oriented CeO2 enable enhanced reaction kinetics for Li-O2 batteries

Non-aqueous lithium-oxygen batteries are widely regarded as one of the most promising electrochemical energy storage systems, with their ultra-high theoretical energy density and environmental friendliness. However, the sluggish oxygen reduction reaction (ORR) and oxygen evolution reaction (OER) kinetics hinder their practical application. In this study, we tailored an atomically dispersed Ir site on a CeO2 support (Ir@CeO2) with {111} facet-dependent activity to enhance cathode reaction kinetics. The charge interaction between Ir and Ce atoms results in the appropriate regulation of the d-band center of Ir sites leaping into the Fermi energy level, demonstrating a stronger Lewis acidity, which enables easier electron injection from the Ir d-orbitals into O 2p-orbitals of LiO2. This facilitates the conversion kinetics, and as a result, the lithium-oxygen battery with Ir@CeO2 catalyst delivers a minimal discharge/charge polarization and long-term cycle stability, outperforming most traditional catalysts reported. Our promising findings offer compelling insights into the precise manipulation of d orbital structures and the optimization of Lewis acidity, paving the way for advanced electrocatalyst design.

Boosting Zn-air battery performance: Fe single-atom anchored on F, N co-doped carbon nanosheets for efficient oxygen reduction

Sluggish oxygen reduction reaction (ORR) kinetics limit the development of metal-air batteries and fuel cells, hindering overall energy conversion efficiency. Therefore, significant research has focused on cost-effective, highly active, and exceptionally stable non-precious metal ORR electrocatalysts. This study presents the synthesis of a nanohybrid material called Fe SAs/FN-CNs. It is made up of single iron atoms embedded in ultrathin porous carbon nanosheets that are co-doped with F and N. The synthesis process involves an easy one-step pyrolysis technique without additional post-treatment. The Fe SAs/FN-CNs material is designed to function as an effective zinc-air battery ORR electrocatalyst. Based on their distinctive components and structure, the optimal Fe SAs/FN-CNs exhibit outstanding catalytic efficiency and long-lasting performance in the alkaline ORR. They have an onset potential (Eonset) of 0.95 V, a half-wave potential (E0.5) of 0.85 V, a kinetic current density (JK) of 20.49 mA cm−2 at 0.8 V, and a diffusion-limited current (Jd) of 6.2 mA cm−2. In addition, a Zn-air battery made using homemade Fe SAs/FN-CNs demonstrated a power density of 197 mW cm−2, a specific capacitance of 813.5 mAh g−1, and exceptional stability. It outperformed the commercial Pt/C by operating continuously for over 147 hours at 10 mA/cm² (discharge-charge). The Fe SAs/FN-CNs nanohybrid electrocatalyst shows great potential as an electrocatalyst for various metal-air batteries.

Enhancing Oxygen Reduction Kinetics and Proton Transfer of La0.6Sr0.4Co0.2Fe0.8O3−δ Cathode through Pr2Ni0.5Co0.5O4−δ Impregnation for Protonic Ceramic Fuel Cells

AbstractSluggish reaction kinetics in oxygen reduction reaction (ORR) is one of the most important challenges to the development of protonic ceramic fuel cells (PCFCs). La0.6Sr0.4Co0.2Fe0.8O3−δ (LSCF) exhibits high mixed ionic–electronic conductivity in traditional solid oxide fuel cells, but their slow proton transfer and ORR kinetics impedes practical applications. Herein, composite Pr2Ni0.5Co0.5O4−δ (PNC) particles composed of a perovskite PrNi0.5Co0.5O3−δ phase and a PrO2 phase are impregnated into a LSCF cathode to enhance the ORR activity and proton transfer. The polarization tested in a symmetric cell with PNC‐impregnated LSCF cathode is 0.06 Ω cm2 at 700 °C. The fuel cell with this impregnated cathode shows maximum power densities of 1857 mW cm−2 at 700 °C. Moreover, the impregnated cathode exhibits a low degradation rate in the durability test. This work not only provides a novel and practical approach to improving the performance of current cathode materials for PCFCs but also highlights the potential for enhancing the commercial viability of PCFC technology.

A review of ordered PtCo3 catalyst with higher oxygen reduction reaction activity in proton exchange membrane fuel cells

This review is devoted to the potential advantages of ordered alloy catalysts in proton exchange membrane fuel cells (PEMFCs), specifically focusing on the development of the low Pt content, high activity, and durability ordered PtCo3 catalyst. Due to the sluggish oxygen reduction reaction (ORR) kinetics and poor durability, the overall performance of the fuel cell is affected, and its application and promotion are limited. To address this issue, researchers have explored various synthetic strategies, such as element doping, morphology adjusting, structure controlling, ordering and support/metal interaction enhancement. This article extensively discussed the Pt related ORR catalysts and follows an in-depth analysis of ordered PtCo3. The introduction briefly discusses the direction of development of fuel cell catalysts and frontier progress, including theoretical mechanism, practical preparation, and Pt-containing electrode structures, etc. The subsequent chapter focuses on the Pt-Co catalyst, the evolution process of Pt alloy to Pt-Co alloy and the improvement scheme are introduced. The next chapter describes the properties of PtCo3. Although the ordered PtCo3 catalyst has a wide range of applicability due to low cost and high activity catalyst. However, besides the common agglomeration and sintering problems of Pt-Co alloy, its commercial application still faces unique problems of oversized crystal size, phase segregation, ordering transformation and transition metal dissolution. Therefore, in Chapter 4, this overview provides some possible improvement methods for three specific functions: crystal refinement, enhancing the effect of support and active substances, and anti-dissolution.

Recycling of spent heat pack towards Fe-Fe3O4@NC catalyst for ORR in direct methanol fuel cells and Al-air batteries

The effective repurposing of waste materials is crucial for sustainable development. The widespread use of disposable iron-based chemical warmers (IBCW) generates substantial solid waste annually. In this study, IBCWs were repurposed as raw materials to synthesize different electrocatalyst composites comprising metallic and oxide forms of iron embedded in nitrogen-doped carbon (NC). The composites were evaluated as oxygen reduction reaction (ORR) catalysts. The optimized Fe-Fe3O4@NC demonstrated enhanced ORR kinetics, with an onset potential of 0.92 V and a half-wave potential of 0.86 V vs. RHE. As an air cathode for direct methanol fuel cell (DMFC), Fe-Fe3O4@NC achieved a power density of 33.3 mW cm−2 at 88 mA cm−2, demonstrating its practical applicability. Additionally, a quasi solid-state aluminium-air battery (SAAB) was assembled using this catalyst as the air cathode with a PVA-KOH gel electrolyte and the separator. The quasi SAAB exhibited an open circuit voltage (OCV) of 1.46 V, a power density of 40 mW cm-2, and good rate capability compared to Pt/C. The combined effect of metallic and oxide iron with nitrogen doping enhances the overall catalytic activity. This study demonstrates that IBCWs can be effectively transformed into valuable catalysts for renewable energy applications, enabling clean and sustainable utilization of waste materials.

A Revised High‐Throughput Screening Model on Oxygen Reduction Reaction Over Dual Atom Catalysts Based on the Axial Pre‐Adsorption and O2 Adsorption

AbstractDual‐atom catalysts (DACs) often exhibit superior electrocatalytic activity, due to their versatile combinations and synergistic effects. However, the neglect of both dynamic axial adsorption of the active site upon working potential and the reactant adsorption as a rate‐determining step hinders the establishment of an accurate high‐throughput screening strategy. Here, the oxygen reduction reaction (ORR) of 42 kinds of 3d–3d metal DACs by density functional theory (DFT) calculations are systematiclly investigated and demonstrated that the ORR kinetics can be limited by O2* adsorption besides the proton–electron transfer step and the active center of DACs may be reconstructed by axial pre‐adsorption of intermediates under working potential. Therefore, the ORR volcano plot is proposed by using both the O2* and OH* adsorption as activity descriptors. Then, a high‐throughput screening method is constructed and 38 promising ORR DACs are screened out from 267 DACs containing 3d, 4d, or 5d metals. Importantly, the previously unexplored MnCoN6 DAC is also experimentally synthesized, and exhibits ultrahigh ORR activity outperforming Pt/C, perfectly matching with theoretical prediction. In short, this work not only proposes a volcano plot‐based high‐throughput screening method but also provides a proof‐of‐concept of experimental verification of theoretical prediction to heuristically design electrocatalysts for other reactions.

Optimizing Activity and Stability in AgCl‐CuO Electrocatalysts: Insights from Different Morphologies for Enhanced ORR Performance

Highly enduring and methanol‐tolerant electrocatalysts are pertinent to revolutionizing direct methanol fuel cell (DMFC) technologies. Transition metal‐based electrocatalysts are anticipated to rank among the remarkable electrocatalysts for boosting the sluggish Oxygen Reduction Reaction (ORR) kinetics. Herein, we report a facile approach to optimize the activity and stability of the AgCl‐CuO systems. The tailored Nano Particle‐Nano Rod (NP‐NR) and Nano Leaf (NL) like morphologies deliver remarkable bifunctional catalytic performance for oxygen reduction and hydrogen evolution reactions, sustained activity, and comparatively better stability for ORR. A meager shift of only 0.014 V and 0.024 V in the half‐wave potential is observed in the NP‐NR and NL structures, respectively, for the ORR even after 2500 cycles. Furthermore, both the AgCl‐CuO composite exhibits an excellent tolerance to methanol.

Engineering medium-entropy alloy nanoparticle nanotubes for efficient oxygen reduction

Fuel cells, as promising energy conversion devices, realize the direct conversion of hydrogen fuel chemical energy into electrical energy. The kinetics of cathodic oxygen reduction reaction (ORR) is slow and plays a decisive role in the output efficiency of fuel cells. Platinum catalysts have been commercialized, but their high cost, relatively low catalytic activity and poor cycling durability limit the development of fuel cells. The introduction of non-platinum components is an effective strategy to minimize the cost and maximize the activity. In this study, PtPdCu medium entropy alloy nanoparticle nanotubes (PtPdCu MEANPTs) that demonstrate high catalytic activity and long durability are presented. Combined with density functional theory calculations, the introduction of Pd and Cu modulates surface electronic structure and optimizes the oxygen adsorption energy, thus enhancing the catalytic activity. The 0D/1D hybrid structure exposes more surface sites and inhibits particle maturation. The atomic migration and rearrangement are emerged during the initial stage of potential cycling process, induing a palladium-rich outer layer and preventing the oxidation of platinum atoms. The best-performing Pt24Pd28Cu48 MEANPTs deliver the impressive ORR activity (1.42 A/mgPt at 0.9 V vs. RHE, which is 6.17 times that of commercial Pt/C) and durability (retaining 2.87 times the initial activity of benchmark catalyst after 30,000 potential cycles). Theoretical calculations have confirmed the regulation of alloying on the surface oxygen affinity and revealed the true active sites on the catalyst surface. This work explores the research direction of platinum-based multi-element catalysts with low platinum content and high catalytic activity.

Co/CoTe heterostructure internal hairy fibers as high-efficiency oxygen electrocatalyst for Zn-air batteries

The design of highly efficient catalysts to enhance the kinetics of oxygen reduction (OER) and oxygen evolution (ORR) reactions is the key issue for the development of high-performance Zn-air battery. In this work, we report the design of Co-CoTe heterostructured fibers as the bifunctional oxygen catalyst for Zn-air battery. Firstly, the theoretical analysis was carried out on Co-CoTe heterostructure. The large work function difference is favorable to construct strong interfacial built-in electric field (BIEF), and the low energy barrier endows high catalytic activities. Moreover, the in-situ grown carbon shell was designed to build “core–shell” Co-CoTe/C unit to realize its high performance. They assemble the Co-CoTe@HFS fiber with good self-supporting and flexible features. Taken the advantages of the strong BIEF, the “core–shell” basic unit, and the freestanding substrate, the Co-CoTe@HFS fiber achieves the good electrocatalytic properties and high reliability. The full Zn-air battery (ZAB) with the Co/CoTe@HFS air cathode achieves the high peak power density and cycling stability over long-term cycling. Therefore, this work provides a clue to design bifunctional oxygen catalysts for high-performance ZABs.

Building robust copper nanostructures via carbon coating derived from polydopamine for oxygen reduction reaction

This study explores the synthesis and electrocatalytic performance of copper-nitrogen-carbon composites formed by Cu single atoms/clusters embedded in nitrogen-doped carbon with Cu/Cu2O nanoparticles (Cu-X-NC) for the oxygen reduction reaction (ORR). The catalysts were synthesized using polydopamine as a carbon and nitrogen source via the solvothermal carbonization (STC) method, followed by pyrolysis and acid washing. The effect of solvothermal carbonization temperature (120, 150, and 180 ºC) on the structure and ORR activity was investigated. The physicochemical characterization showed that higher STC temperatures reduced the size of copper crystallites, slightly increased the formation of copper(I) oxide, and led to the creation of well-dispersed copper single atoms/clusters at 150°C. This optimal dispersion enhances the interaction between the copper single atoms and the reactants, leading to faster ORR kinetics, as demonstrated by the lower charge transfer resistance values in electrochemical impedance spectroscopy measurements. Additionally, the balance between micropore and mesopore structures at this temperature facilitates efficient mass transport, which is critical for achieving higher ORR activity. Moreover, accelerated stability tests showed excellent durability for Cu-150-NC, with negligible loss in onset potential after 10,000 cycles. The solvothermal process significantly increased the electrochemically active surface area (ECSA), with Cu-150-NC displaying the highest specific activity and mass activity per gram of copper, indicating superior performance. Overall, these findings underscore the importance of synthesis optimization and provide valuable insights for designing eco-friendly and high-performance copper catalysts for fuel cell applications.

High-performance rechargeable zinc-air batteries enabled by cobalt iron anchored on nitrogen-doped carbon matrix as bifunctional electrocatalyst

Developing efficient bifunctional oxygen reduction reaction (ORR)/oxygen evolution reaction (OER) electrocatalysts is potential ways for achieving high rechargeable zinc-air (Zn-air) battery performance. Herein, we report an iron (II) acetate-assisted strategy to synthesize Co3Fe7-NC-OAc catalyst with cobalt iron (Co3Fe7) alloy anchored on nitrogen-doped carbon (NC) matrix, which can serve as efficient ORR/OER bifunctional electrocatalysts for rechargeable Zn-air batteries. Apart from alloying with Co to form ORR/OER active Co3Fe7 nanoparticles, the incorporation of iron (II) acetate has expanded the pore size inside the Co3Fe7-NC-OAc catalyst to serve as gas transfer channels, and has induced synergetic electronic coupling between Co3Fe7 nanoparticles and NC matrix for boosting catalytic activity. Therefore, Co3Fe7-NC-OAc exhibits favorable ORR activity with a most positive half-wave potential of 0.90 V vs. RHE, fast ORR kinetics with a highest kinetic current density of 57.4 mA cm−2 at 0.85 V vs. RHE, and fast O2 diffusion and transport that enables smaller mass transport overpotential at high current density up to 800 mA cm−2. Additionally, Co3Fe7-NC-OAc can catalyze OER with low overpotential of 310 mV at 10 mA cm−2. When employed as air electrode for Zn-air batteries, Co3Fe7-NC-OAc achieve high peak power densities of 193 mW cm−2 and 587 mW cm−2 in liquid and solid-state Zn-air batteries. The liquid battery also exhibits high specific capacity and remarkable cycling performance. This work opens up a new opportunity for developing highly efficient bifunctional electrocatalysts for Zn-air battery applications.