The tuning of polyolefin microstructure, including the branching density and branching distribution, through the ligand modification in transition metal-based catalysts has received considerable interest. In this work, we present the synthesis and characterization of a series of α-diimine Ni(II) catalysts containing bulky diarylmethyl moiety and varied steric substituents, and a systematic investigation on the catalytic behavior of these catalyst for 1-octene and 1-decene polymerization. Ni3 with ortho-diisopropyl substituents adopts a common distorted tetrahedral geometry, while a rare square planar geometry is observed for Ni4 with ortho-phenyl substituents. The ortho-substituent effect on the preference of insertion fashion (1,2 or 2,1-insertion) and chain-walking in long chain α-olefin polymerization is also established. Highly branched amorphous polyolefin can be obtained by the unsymmetrical catalyst with ortho-alkyl substituents (H, Me, iPr) in which the major 1,2-insetion pathway was observed, whereas moderate branched semicrystalline polyolefin can be produced by the unsymmetrical catalyst with ortho-phenyl substituents, which showed a significant increase in 2,1-insertion. Most interestingly, the branching distribution analysis through 13C NMR indicated that the polymer obtained by Ni3 gave the higher percentage of long-chain branches relative to methyl branches, while Ni4 afforded the polymer with methyl branches being predominant. These significant differences in coordination geometry and catalytic behavior between Ni3 and Ni4 may be associated with the unique steric congestion of the ortho-phenyl substituents. In particular, the comparative investigation of the mechanical properties of the polymers obtained by Ni3 and Ni4 was also performed.
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