Optimum Calcination Temperature Research Articles

High temperature calcined red mud-cement mortar: Workability, mechanical properties, hydration mechanism, and microstructure

To efficiently utilize red mud (RM) in cement-based materials, this study employed high-temperature calcination to enhance RM's pozzolanic activity. Calcined RM replaced cement in RM-cement mortar, examining the effects of different calcination temperatures and RM addition amounts on the workability and mechanical properties of the mortar. Additionally, XRD, FTIR, SEM-EDS, TAM-Air, and TG were used to explore the hydration mechanism and microstructure of RM-cement mortar. Research showed that as the calcination temperature increased, minerals like Calcite, Hematite, and Cancrinite in RM began to decompose, and the glassy structure increased. At 800 °C, the serrated and amorphous diffraction peaks significantly increased. Calcined RM positively influenced the setting and hardening of cement mortar but negatively affected its fluidity. The optimal calcination temperature for RM was 800 °C, with an optimal addition amount of 10%. The compressive strengths of RM-cement mortar at 3, 7, and 28d, with optimal conditions, are 9.62, 29.94, and 40.12 MPa, respectively, showing increases of 4.25, 1.72, and 1.39 times over untreated RM-cement mortar. When RM was calcined to 800 °C, the diffraction peak intensities of Portlandite, C–S–H, and Ettringite in the RM-cement paste were the highest, and the hydration products interwove to form a dense microstructure. Adding calcined RM extended the induction period of cement, increased the rate of heat release, shortened the acceleration period, and further accelerated the rate of heat release. Nevertheless, the alkaline components in calcined RM pose a certain hindrance to the later stages of cement hydration. In summary, calcining RM to 800 °C enhanced its pozzolanic activity, improved the workability, early hydration, and early strength of cement, and reduced cement consumption and CO2 emissions.

Evaluating rotary and static calcination processes for montmorillonite marl: Pozzolanic properties, compressive strength, and cementitious paste characteristics

Marls, widely available globally, are under research as supplementary cementitious materials. This study investigated metamontmorillonite reactivity and optimal calcination temperatures. The complex composition of marls, including minerals like montmorillonite and dolomite alongside chemical oxides such as CaO and MgO, posed challenges in determining the ideal calcination temperature. Material transformations at varying temperatures were tracked using X-ray diffraction, scanning electron microscopy, and nuclear magnetic resonance techniques. Comparative analysis of static and rotary kilns evaluated mortar compressive strength after 28 days, determining suitable replacement levels and the best calcination temperature. The study determined that calcination at 850 °C maximized pozzolanic reactivity, resulting in the formation of β-C2S. Static furnace calcination showed a slight advantage over rotary kiln. Mortar with 30% calcined marl replacement at water: binder ratio (W/B = 0.45) exhibited the highest compressive strength. Hydration analysis revealed the formation of calcium carboaluminate and hydrotalcite hydrates, with Al/Si = 0.18 composition.

Visible light- and dark-driven degradation of palm oil mill effluent (POME) over g-C3N4 and photo-rechargeable WO3.

The investigations of real industrial wastewater, such as palm oil mill effluent (POME), as a recalcitrant pollutant remain a subject of global water pollution concern. Thus, this work introduced the preparation and modification of g-C3N4 and WO3 at optimum calcination temperature, where they were used as potent visible light-driven photocatalysts in the degradation of POME under visible light irradiation. Herein, g-C3N4-derived melamine and WO3 photocatalyst were obtained at different calcination temperatures in order to tune their light absorption ability and optoelectronics properties. Both photocatalysts were proven to have their distinct phases, crystallinity levels, and elements with increasing temperature, as demonstrated by the ultraviolet-visible spectroscopy (UV-Vis), X-ray diffraction analysis (XRD), thermogravimetric analysis (TGA), Fourier-transform infrared spectroscopy (FTIR), Brunauer-Emmett-Teller (BET), transmission electron microscopy (TEM), and X-ray photoelectron spectroscopy (XPS) results. Significantly, g-C3N4 (580°C) and WO3 (450°C) unitary photocatalysts exhibited the highest removal efficiency of POME without dilution due to good crystallinity, extended light absorption, high separation, and less recombination efficiency of electron-hole pairs. Furthermore, surprisingly, the superior energy storage photocatalytic performance with outstanding stability by WO3 achieved an approximately 10% increment during darkness, compared with g-C3N4 under visible light irradiation. Moreover, it has been proven that the WO3 and g-C3N4 photocatalysts are desirable photocatalysts for various pollutant degradations, with excellent visible-light utilization and favorable energy storage application.

Synthesis of strontium hexaferrite (SrFe12O19) by self-propagating high-temperature synthesis (SHS) method and investigation of the effect of milling on morphology and magnetic properties

In this research, strontium hexaferrite (SrFe12O19) was synthesized using the self-propagating high-temperature synthesis (SHS) method, and its structural and magnetic properties were investigated. Raw materials such as strontium peroxide (SrO2), iron (Fe), and iron (III) oxide (Fe2O3) were used to prepare green compact. The current research investigated the effect of milling time and speed on the morphology and magnetic properties of strontium hexaferrite, and the optimum temperature for calcination was obtained. X-ray diffraction (XRD), vibrating magnetometer (VSM), field emission scanning electron microscope (FE-SEM), transmission electron microscopy (TEM), and high-resolution transmission electron microscopy (HRTEM) were used to study the mentioned parameters and choose the optimal conditions for the synthesis of strontium hexaferrite. Milling at speeds of 100, 200, and 300 rpm for 30 and 90 min was investigated. Also, calcination was performed at temperatures of 1000, 1100, 1200, and 1300 °C for 90 min to obtain the optimal temperature. According to the results of VSM analysis, the sample milled at 300 rpm for 90 min and calcined at 1200 °C for 90 min had the highest magnetic properties. Magnetic saturation (MS), magnetic remanence (Mr), and coercivity (HC), with values of 56.43 emu/g, 30.85 emu/g, and 5705.96 Oe, were obtained for this sample. Also, FE-SEM images showing the formation of hexagonal plates with an average particle size of 380 nm after calcination were obtained for the sample with optimal parameters. TEM and HRTEM images also showed the formed particles of strontium hexaferrite with hexagonal morphology.

Efficient Adsorption of Azo Dye Acid Brilliant Red on Graphite Carbon Nitride in Aqueous Solution.

In this study, two types of graphite carbon nitrides were prepared by directly calcinating urea (U-g-C3N4) and melamine (M-g-C3N4) in a muffle furnace. Their adsorption performances on acid brilliant red (ABR) from aqueous solution were examined and compared. Results showed that, at the optimum calcination temperature of 580 °C, both the adsorption capacity of U-g-C3N4 and that of M-g-C3N4 increased strongly with decreasing solution pH. U-g-C3N4 exhibits higher adsorption capacity than M-g-C3N4 at an initial pH > 2.0. However, at an initial pH of 1.0, M-g-C3N4 displayed a much higher adsorption capacity than U-g-C3N4, where the maximum adsorption capacity of M-g-C3N4 can reach 25 635.64 mg g-1, being the highest reported to date. Adsorptions of both adsorbents followed pseudo-second-order kinetic models and the Langmuir adsorption isothermal models. The adsorption is spontaneous and exothermic and occurs mainly through electrostatic attraction between the protonated g-C3N4 and the negatively charged ABR. In addition, the used U-g-C3N4 can be easily regenerated with ethanol and the renewed U-g-C3N4 possesses comparable adsorption capability of its original form, showing its superior recyclability and broad industrial application prospects.

Synthesis of titanium dioxide nanoparticles for enhanced photocatalytic activity in the degradation of emerging contaminants

The study investigates the impact of calcination temperature and the addition of H2O2 on the properties of TiO2 synthesized through the sol–gel method. The photoactivity of TiO2 in degrading Paracetamol revealed that the optimal calcination temperature was identified as 350 °C, attributed to a smaller crystallite size, higher surface area, and the anatase phase. Adding H2O2 during TiO2 preparation influenced the porous structure and photoactivity. Transmission electron microscopy revealed nanoparticles with average sizes of 12 ± 3 nm. TiO2 prepared with H2O2 showed improved photoactivity, possibly due to surface modifications, removing 98 % of Paracetamol. The addition of scavengers influenced the degradation efficiency, confirming the involvement of reactive species such as hydroxyl radicals. In summary, the study provides valuable insights into the influence of calcination temperature and H2O2 addition on the properties and photoactivity of TiO2, emphasizing the importance of optimal synthesis conditions for enhanced performance in environmental remediation applications.

Natural Light Rechargeable Night Peal-like Coatings for Expressway

Traditional roadway lighting is intended to provide safe guidance for drivers and pedestrians, but the large-scale application of roadway lighting has resulted in significant energy consumption and light pollution. However, road markings prepared by luminous coating are a kind of multi-functional road marking that can meet the needs of highway lighting at night and save energy. Here, CaAl2O4:Eu2+,Nd3+,Gd3+ blue long-afterglow phosphor is obtained by the high-temperature solid-state method, and the blue luminescent coating is synthesized by the blending method. The phase composition, microscopic morphology, luminescence properties and water resistance of the phosphor and luminescent coatings are characterized. The best components and processes of the luminescent coating are explored to meet the application of an expressway. Considering the afterglow’s performance, the optimal calcination temperature of the phosphor is determined to be 1300 °C. The afterglow of the phosphor can be over 8 h after 2 h of daylight excitation. The addition of 1.25% SiO2 to the luminescent coating improves the uniformity of the components, and the incorporation of 3.5% CaCO3 improves the denseness of the coating. When the coating thickness is 0.8mm, the luminescent coating can achieve the best luminous effect. After 120 h of immersion in water, the afterglow intensity of the luminescent coating reduced to 70% of the original, which has excellent water resistance. The blue luminescent coating with the addition of appropriate amounts of CaCO3 and SiO2 improves the dispersion as well as the densification of the components in the coating to achieve the best luminescent effect. In the Shenyang area, different weather conditions (cloudy, sunny, rainy) have no significant effect on the afterglow performance of the luminescent coatings, all of which can achieve over 5 h of afterglow and are suitable for expressways.

Comparison of lithium sources on the electrochemical performance of LiNi0.5Mn1.5O4 cathode materials for lithium-ion batteries

In order to fulfill the demand for high energy and capacity, an electrode with high-voltage capability, namely LiNi0.5Mn1.5O4 (LNMO) that has an operating potential of up to 4.7 V vs Li/Li+, is currently becoming popular in Li-ion battery chemistries. This research produced LNMO by using a solid-state method with only one-step synthesis route to compare its electrochemical performance with different lithium sources, including hydroxide (LNMO-LiOH), acetate (LNMO-LiAce), and carbonate (LNMO-LiCar) precursors. TGA/DSC was first performed for all three sample precursors to ensure the optimal calcination temperature, while XRD and SEM characterized the physical properties. The electrochemical measurements, including cyclic voltammetry and charge-discharge, were conducted in the half-cell configurations of LNMO//Li-metal using a standard 1 M LiPF6 electrolyte. LNMO-LiOH samples exhibited the highest purity and the smallest particle size, with values of 93.3% and 418 nm, respectively. In contrast, samples with higher impurities, such as LNMO-LiCar, mainly in the form of LixNi1-xO (LiNiO), displayed the largest particle size. The highest working voltage possessed by LNMO-LiOH samples was 4.735 V vs Li/Li+. The results showed that LNMO samples with LiNiO impurities would affect the reaction behavior that occurs at the cathode-electrolyte interface during the release of lithium-ions, resulting in high resistance at the battery operations and decreasing the specific capacity of the LNMO during discharging. The highest value, shown by LNMO-LiOH, was up to 92.75 mAh/g. On the other side, LNMO-LiCar only possessed a specific capacity of 44.57 mAh/g, indicating a significant impact of different lithium sources in the overall performances of LNMO cathode.

Near-infrared reflective Mg0.5Co0.5-xMnxAl2O4 black pigment synthesized by spray pyrolysis: Optimization of composition and calcination temperature

Co/Mn co-substituted MgAl2O4 pigments were spray pyrolysis, and their crystal structure and optical properties were characterized with changing the Co/Mn ratio and synthesis temperature. Regardless of the Co/Mn ratio, the resulting pigments showed spinel structured MgAl2O4 phase without any impurity phase. The synthesized Mg0.5Co0.5Al2O4 and Mg0.5Mn0.5Al2O4 showed a dark blue and brown color due to the visible light absorption by the 4A2(F) → 4T1(P) transition of Co2+ and the d-d transition of Mn2+, respectively. The black colored pigment was achieved by simultaneous substituting Co2+ and Mn2+ in the Mg2+ tetrahedral site in MgAl2O4. The optical band gap of the Mg0.5Co0.5-xMnxAl2O4 pigment decreased linearly from 3.08 eV (x = 0) to 2.46 eV (x = 0.4) as the Mn2+ content increased. As a result, Mg0.5Co0.1Mn0.4Al2O4 uniformly absorbed the entire visible light and had a black color (L* = 28.10, C* = 1.68). In terms of obtaining high near-infrared reflectance and good blackness, the optimal calcination temperature of Mg0.5Co0.1Mn0.4Al2O4 was determined to be 900 °C. The optimized Mg0.5Co0.1Mn0.4Al2O4 black pigment had a good LiDAR reflectance (38 % at 905 nm) and excellent chemical stability, and showed improved heat shielding performance compared to carbon black using in black vehicles.

Supplementary cementitious material based on calcined montmorillonite standards

The most effective approach to mitigating the environmental impact of cement production is through the utilisation of pozzolanic materials to prepare blended cement. Calcined kaolinitic clays are one of the most promising materials to be used as supplementary cementitious materials (SCM) due to their final performances. However, there are locations where kaolinitic rocks are not available. This work presents the study of two dioctahedral smectite standards from the Clay Minerals Society (CMS), SWy-3 and SAu-1, to be used as references. After thermal activation optimisation, their pozzolanic performances are compared with those of low-grade kaolinitic clay. On the one hand, raw SWy-3 has an amorphous content of ∼80 wt%, considered montmorillonite, with quartz and feldspars. The optimum calcination temperature was 800ºC, at which the smectite is fully dehydroxylated (as determined by thermal analysis) but not completely amorphized (as shown by powder diffraction). After calcination (800ºC), with a median particle size by volume (Dv,50) of ∼11 μm, ∼480 J/g were released at 7 days in the R3 test. On the other hand, SAu-1 has a higher amount of amorphous content, ∼96 wt%, which includes interstratified illite/smectite. The optimum calcination temperature was found to be 750ºC. This sample (Dv,50 ∼10 μm) gave 452 J/g at 7 days in the R3 test. The optimised active smectites gave a pozzolanic activity comparable to clay with 30–35 % kaolinite, as determined, for the first time, by the R3 test. This work has established descriptors for the activation of natural smectites/bentonites and reference values for the resulting smectite-based SCMs.

Green Synthesis of Ceria Nanoparticles from Cassava Tubers for Electrochemical Aptasensor Detection of SARS-CoV-2 on a Screen-Printed Carbon Electrode.

Green synthesis approaches for making nanosized ceria using starch from cassava as template molecules to control the particle size are reported. The results of the green synthesis of ceria with an optimum calcination temperature of 800 °C shows a size distribution of each particle of less than 30 nm with an average size of 9.68 nm, while the ratio of Ce3+ to Ce4+ was 25.6%. The green-synthesized nanoceria are applied to increase the sensitivity and attach biomolecules to the electrode surface of the electrochemical aptasensor system for coronavirus disease (COVID-19). The response of the aptasensor to the receptor binding domain of the virus was determined with the potassium ferricyanide redox system. The screen-printed carbon electrode that has been modified with green-synthesized nanoceria shows 1.43 times higher conductivity than the bare electrode, while those modified with commercial ceria increase only 1.18 times. Using an optimized parameter for preparing the aptasensors, the detection and quantification limits were 1.94 and 5.87 ng·mL-1, and the accuracy and precision values were 98.5 and 89.1%. These results show that green-synthesized ceria could be a promising approach for fabricating an electrochemical aptasensor.

Characterization of dielectric and piezoelectric responses in 0.76(Na0.5Bi0.5)TiO3-0.06BaTiO3-0.18(K0.5Bi0.5)TiO3 ceramics synthesized by the solid-state method

In this research, the authors explore the structural, dielectric, electrical insulating, electromechanical, and piezoelectric characteristics of ceramics that have been modified using BaTiO3 and (K0.5Bi0.5)TiO3.as key components. Specifically, they explore the composition (1-x-y)(Na0.5Bi0.5)TiO3-xBaTiO3-y(K0.5 Bi0.5)TiO3, where x (mol.%) varies between 0, 6, and NBT, and y (mol.%) varies between 0, 18, and KBT. These ceramics were fabricated using a solid-state synthesis technique. The optimized calcination temperature for achieving a pure perovskite phase was determined to be 1000 °C for a duration of 4 h. The research involves a comprehensive analysis of the composition, microstructure, electrical insulating, and electromechanical characteristics of the ceramics. Rietveld analysis of X-ray diffraction (XRD) data was employed to accurately ascertain the morphotropic phase boundary (MPB) within this material. In this paper, we discuss the impact of crystallite size on the shifts in Raman band frequencies. Sintering at 1100 °C for 4 h was found to enhance densification, with scanning electron microscopy (SEM) images illustrating a nearly uniform distribution of compact grains. Electrical insulating assessments demonstrate that each of the ceramics displays a scattered phase transition around the temperature Tm, with a diffusivity ranging from 1.4 to 1.8, and a shift of Tm towards elevated temperatures. Exceptional piezoelectric properties were observed at the morphotropic phase boundary (MPB), including a d33 value of 149 pC/N and electromechanical coupling factors kp of 0.297. These findings are attributed to the coexistence of rhombohedral and tetragonal phases, as well as precise grain size control. This research presents a novel approach to enhancing lead-free ferroelectric materials based on the composition 0.76(Na0.5Bi0.5)TiO3-0.06BaTiO3-0.18(K0.5Bi0.5)TiO3.

Evaluation of Impact of Calcination Temperatures on Kola Nut Pod Residue as Catalyst for Biodiesel Synthesis

The research explores the viability of Kola Nut Pod (KNP) residue, derived from kola fruit in West African countries, as a catalyst for biodiesel synthesis. The abundant KNP husk, a byproduct, raises environmental concerns if discarded directly. The study aims to utilize KNP as a biocatalyst to address environmental issues and reduce biodiesel feedstock costs. Applying calcination temperatures from 500 to 900 ℃, the resulting ash undergoes chemical analysis to determine the optimal temperature for catalyst formation. The material undergoes pre-treatment, including drying and grinding, with varied calcination temperatures to obtain ash products. Chemical, elemental, and X-ray Diffraction (XRD) analyses characterize both uncalcined and calcined samples. The uncalcined sample contains SiO2, Al2O3, CaO, MgO, K2O, and other oxides, with CaO as the predominant component. Calcination temperature effects indicate increased SiO2 and Al2O3, while CaO remains stable, presenting KNP as a promising biodiesel catalyst feedstock. Elemental composition analysis identifies potassium as the key catalytic contributor. The CaO content shows an increase from the uncalcined state (29.52%) to 42.81% at 500 and 600°C, and relatively stable at 41% from 700 to 900°C. The elemental composition reveals that potassium is the most abundant element at 31.7%, followed by calcium (17%), and magnesium (7.4%). XRD analysis confirms CaO as the primary compound in calcined KNP ash, with Ca (OH)2 and KCl occurrences. The study offers insights into the optimal calcination temperature for KNP-derived catalysts, underscoring Kola Nut Pod residue's potential as a cost-effective and eco-friendly source for biodiesel production.

ZIF-67-derived Co@NC as an efficient catalyst for magnesium sulfite oxidation in the flue gas desulfurization process

Magnesium desulfurization is a wet flue gas desulfurization (WFGD) technology widely used in China, however, the low oxidation rate of magnesium sulfite (MgSO3), a byproduct of WFGD, causes the subsequent oxidation and crystallization process to require amount energy. Here, we prepared a cobalt-based nitrogen-doped porous carbon catalyst (Co@NC) using ZIF-67 as a precursor for the efficient catalytic oxidation of MgSO3 generated during magnesium desulfurization. The performance of Co@NC catalysts obtained at an optimal calcination temperature of 650 °C showed that the catalysts with oxidation rates up to 0.1332 mmol·L−1·s−1 of MgSO3 were considerably better than those previously studied, which outperformed the catalysts described in earlier research by a considerable margin. Further studies revealed that the Co@NC’s exceptional catalytic activity was attributed to both its special porous structure and the exposed active Co sites in the organic skeleton. The uniformly dispersed Co species act as the active sites of the Co@NC that can be fully contacted with the reactant. The presence of 0.5 g·L−1 Co@NC increases the MgSO3 oxidation rate by about 14 times compared to the noncatalytic benchmark. A practical tactic is furnished by this research for energy saving and emission reduction in the WFGD process, especially for the efficient oxidation and resource conversion of the by-product MgSO3.

Study on the hydration characteristics of steel slag cement

The direct use of stainless steel slag in cement presents potential weaknesses in terms of strength and the risk of cracking, which limits its large-scale utilization. Therefore, it was crucial to explore the use of stainless steel slag in clinker cement. In this study, the hydration characteristics of stainless steel slag cement (SS) and ordinary Portland cement (OPC) were compared and analyzed using isothermal calorimetry, X-ray diffraction (XRD), Fourier-transform infrared spectroscopy (FTIR), thermogravimetric analysis (TG-DTG), scanning electron microscopy (SEM), and heavy metal leaching tests. The study investigated the hydration heat, compressive strength at curing ages of 1d, 3d, 5d, 7d, and 28d, hydration products, and safety aspects of SS and OPC. Results showed that the optimum calcination temperature of stainless steel slag cement (SC) and Portland cement (PC) are 1350℃ and the holding time is 2 h. The clinker composition of the two is similar. The main minerals are dicalcium silicate (C2S), tricalcium silicate (C3S), tricalcium aluminate (C3A) and aluminum ferrite tetracalcium (C4AF). Compared with OPC, SS shows a delayed heat release peak during hydration. SS exhibited a delayed exothermic peak in the heat release during hydration compared to OPC. Furthermore, during the stable hydration period, SS produced more calcium aluminate-type solid solution, tightly encapsulating the crystal surface, and exhibited lower heat release. With an increase in curing age, the contents of acicular ettringite (AFt), C-S-H gel, and hexagonal calcium hydroxide (CH) gradually increased in both SS and OPC. Due to higher contents of C4AF, C3S, and C2S in SS, it produced more AFt and C-S-H than OPC. The compressive strength of both SS and OPC increased with curing age, reaching 55.4 MPa and 42.4 MPa at 28 days, meeting the requirements of the national standard (GB/T 21372-2008) in terms of initial and final setting times and f-CaO content. Additionally, heavy metal leaching and soluble Cr6+ tests indicated that their use is safe.

Thermal activation and mechanical properties of high alumina coal gangue as auxiliary cementitious admixture

In order to use high alumina coal gangue as auxiliary cementitious admixture via a simple and convenient thermal activation technique, the thermal transformation, mineral phase transformation and structure changes of coal gangue at calcining temperatures of 500–1000 °C were analyzed using x-ray diffraction (XRD), differential thermal Analysis (DTA), thermogravimetry (TG), infrared analysis (IR) and scanning electron microscope (SEM). The mechanical properties of cement mortar with 30% coal gangue auxiliary cementitious admixture were also measured to determine the optimal calcining temperature. As calcining temperature was increased, the coal gangue experienced the following transformations: carbon combustion, dehydroxylation, metakaolin transformation and mullite transformation. The cement mortar with coal gangue auxiliary cementitious admixture calcined at 700 °C presented the highest 28-d flexural and compressive strength, increasing by 8.27% and 11.85% respectively as compared with the benchmark cement mortar. The maximum dosage of coal gangue auxiliary cementitious admixture in cement mortar was further identified to be less than 30% by mechanical properties testing. The activity of high alumina coal gangues at different calcining temperatures was explained from the view points of hydration degree and products. The present investigation can provide a useful reference to utilize high alumina coal gangue as auxiliary cementitious admixture by means of a simple thermal activation at 700 °C.

Investigation into the alkali-activation of lithium slag: A sustainable alternative to conventional cement with optimized mechanical properties

Utilizing lithium slag as a precursor for alkali-activated cementitious materials offers a sustainable alternative to conventional cement, addressing both environmental pollution and land-use challenges posed by lithium slag waste. Additionally, this practice reduces energy consumption and CO2 emissions associated with cement production. This study presents a novel methodology involving high-temperature calcination and mechanical grinding to enhance the reactivity of lithium slag. Analytical techniques, such as X-ray diffraction (XRD) and Fourier transform infrared spectroscopy (FTIR), were employed to elucidate the mechanisms behind lithium slag's increased reactivity. Subsequently, these activated materials were used to formulate alkali-activated lithium slag cement composites (ALC). Various factors, including the calcination temperature, water-to-cement ratio, NaOH concentration, and lithium slag content, were investigated for their effects on the fluidity and mechanical properties of the mortar. Analytical techniques including XRD, scanning electron microscopy (SEM)/energy dispersive spectroscopy (EDS), FTIR, and thermogravimetric analysis (TGA)/derivative thermogravimetry (DTG), were used to explore the hydration mechanisms. Results indicate that the optimal calcination temperature for lithium slag was 700 °C, while the optimal NaOH concentration was 1 mol/L. ALC exhibited robust mechanical properties, with compressive, flexural, and fluidity measures reaching 37.66 MPa, 10.13 MPa, and 200 mm, respectively. Predominant hydration products were found to be N-A-S-H and C-A-S-H. The production cost of 1 ton of ALC is $49.8, which is roughly 70% of the cost of producing 1 ton of OPC. Additionally, the total CO2 emissions and energy consumption of producing ALC amount to 60.56% and 64.95% respectively, compared to the total CO2 emissions and energy consumption of producing 1 ton of OPC.

Thermal Activation of High-Alumina Coal Gangue Auxiliary Cementitious Admixture: Thermal Transformation, Calcining Product Formation and Mechanical Properties.

In this paper, a new preparation technology is developed to make high-alumina coal gangue (HACG) auxiliary cementitious admixture by calcining HACG-Ca(OH)2 (CH) mixture. HACG powders mixed with 20 wt.% CH were calcined within a temperature range of 600-900 °C, and the thermal transformation and mineral phase formation were analyzed. The hydration reaction between activated HACG-CH mixture and cement was also investigated. The results showed that HACG experienced a conventional transformation from kaolinite to metakaolin at 600 °C and finally to mullite at 900 °C, whereas CH underwent an unexpected transformation process from CH to CaO, then to CaCO3, and finally to CaO again. These substances' states were associated with the dehydroxylation of CH, the chemical reaction between CaO and CO2 generating from the combustion of carbon in HACG, and the decomposition of CaCO3, respectively. It is the formation of a large amount of CaO above 800 °C that favors the formation of hydratable products containing Al2O3 in the calcining process and C-A-H gel in the hydration process. The mechanical properties of HACG-cement mortar specimens were measured, from which the optimal calcination temperature of 850 °C was determined. As compared with pure cement mortar specimens, the maximum 28-d flexural and compressive strengths of HACG-cement mortar specimens increased by 5.4% and 38.2%, respectively.

Green Fabrication of ZnO Nanoparticles and ZnO/rGO Nanocomposites from Algerian Date Syrup Extract: Synthesis, Characterization, and Augmented Photocatalytic Efficiency in Methylene Blue Degradation

This innovative article provides a detailed description of the successful biosynthesis of zinc nanoparticles (ZnO-NPs) using an aqueous extract of Algerian Date Syrup, also known as molasses. A meticulous process was carried out to determine the optimal calcination temperature for ZnO-NPs, a crucial step in the preparation of these nanoparticles. The study was further extended by creating ZnO/rGOx nanocomposites through a hydrothermal method, varying the concentrations of reduced graphene oxide (rGO) at 5%, 10%, and 15%. The characteristics of the nanocomposites were thoroughly explored, encompassing chemical, optical, and morphological aspects, using sophisticated analysis techniques such as scanning electron microscopy (SEM), UV-visible diffuse reflectance spectroscopy (UV DRS), Fourier-transform infrared spectroscopy (FTIR), and X-ray diffraction (XRD). These analyses provided an in-depth understanding of the structure and properties of the nanocomposites. The centerpiece of this study is the evaluation of the photocatalytic degradation capacity of ZnO-NPs and ZnO/rGOx nanocomposites. These materials have demonstrated their ability to act as cost-effective and environmentally friendly photocatalysts for wastewater treatment. Experiments on methylene blue degradation under UV irradiation were conducted, yielding impressive results: a degradation efficiency of 86.6% was achieved in 140 min using 1 g/L of ZnO-NPs, and this rate reached 100% with the ZnO/rGO catalyst in the same time frame, highlighting its superiority as a photocatalyst. Furthermore, this study examined the variables affecting the photocatalysis experiment, including the solution’s pH and the amount of catalyst. The results revealed that the ZnO/rGO photocatalyst reached its optimal efficiency under neutral pH conditions and at a concentration of 1 g/L, providing crucial information for practical use of these materials. This enriched article highlights the promising potential of ZnO-NPs and ZnO/rGOx nanocomposites as efficient photocatalysts for methylene blue degradation, paving the way for significant environmental applications in wastewater treatment.

New 3D Printed Scaffolds Based on Walstromite Synthesized by Sol-Gel Method.

This study explores the potential utilization of walstromite (BaCa2Si3O9) as a foundational material for creating new bioceramics in the form of scaffolds through 3D printing technology. To achieve this objective, this study investigates the chemical-mineralogical, morphological, and structural characteristics, as well as the biological properties, of walstromite-based bioceramics. The precursor mixture for walstromite synthesis is prepared through the sol-gel method, utilizing pure reagents. The resulting dried gelatinous precipitate is analyzed through complex thermal analysis, leading to the determination of the optimal calcination temperature. Subsequently, the calcined powder is characterized via X-ray diffraction and scanning electron microscopy, indicating the presence of calcium and barium silicates, as well as monocalcium silicate. This powder is then employed in additive 3D printing, resulting in ceramic scaffolds. The specific ceramic properties of the scaffold, such as apparent density, absorption, open porosity, and compressive strength, are assessed and fall within practical use limits. X-ray diffraction analysis confirms the formation of walstromite as a single phase in the ceramic scaffold. In vitro studies involving immersion in simulated body fluid (SBF) for 7 and 14 days, as well as contact with osteoblast-like cells, reveal the scaffold's ability to form a phosphate layer on its surface and its biocompatibility. This study concludes that the walstromite-based ceramic scaffold exhibits promising characteristics for potential applications in bone regeneration and tissue engineering.