The increasing global concerns surrounding sustainable resource development and energy-efficient utilisation have positioned the functional utilisation of natural biomass materials as a critical research hotspot in materials science. This study aims to enhance the utilisation of lignocellulose, a highly promising and abundant renewable energy source, to replace petroleum-based materials with wood-based materials. To achieve this objective, the study employed techniques such as liquefaction degradation, molecular reconstruction and directional induction to synthesise wood-based resin through a one-pot process, using poplar powder. The resulting resin exhibited a solid content ranging from 65 % to 68 % and viscosity between 8000 and 4000 mPa·s. Compared with resin formulations lacking divalent metal ions, the resin containing these ions demonstrated an approximate reduction of 8°C in peak curing temperature and a 42.96 % decrease in curing time. These characteristics satisfy the requirements for foaming resins, including high solid content, low viscosity and rapid curing at low temperatures. Additionally, the impacts of resin rheology and thermosetting on the foam pore structure were analysed using principles of rheology and thermodynamics. The integrated manufacturing process of the resin resulted in zero waste or by-products, thereby enhancing efficiency, conserving energy and demonstrating promising market prospects.
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