Due to the growing significance of structural theories concerning the composite structure analysed and designed plastically, this paper introduces a new optimisation method for controlling the plastic behaviour of a full-scale composite integral abutment bridge by employing complementary strain energy of residual forces that existed within the reinforcing rebars. Composite bridges are structures made of components such as steel and concrete, which are frequent and cost-effective building methods. Thus, various objective functions were used in this work when applying optimum elasto-plastic analysing and designing the composite integrated bridge structure that was tested experimentally in the laboratory. In contrast, the plastic deformations were constrained by restricting the complementary strain energy of the residual internal forces aiming to find the maximum applied load and the minimum number of steel bars used to reinforce the concrete column part of the structure. The numerical model employed in this paper was validated and calibrated using experimental results, which were considered inside ABAQUS to produce the validated numerical model, using concrete damage plasticity (CDP) constitutive model and concrete data from laboratory testing to solve the nonlinear programming code provided by the authors. This paper presents a novel optimization method using complementary strain energy to control the plastic behaviour of a full-scale composite integral abutment bridge, with the original contribution being the incorporation of residual forces within reinforcing rebars to limit plastic deformations. Following that, a parametric investigation of the various optimisation problems revealed how models performed variously under different complementary strain energy values, which influenced the general behaviour of the structure as it transitioned from elastic to elasto-plastic to plastic; also results showed how the complementary strain energy value is connected with the amount of damaged accrued in both concrete and steel.
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