The preload has a significant impact on the output performance of ultrasonic motors. To achieve optimal output from the ultrasonic motor, this paper proposes a novel multi-objective optimization method for preload, utilizing the Non-dominated Sorting Genetic Algorithm II (NSGA-II) to solve the problem of determining the optimal preload. Firstly, a platform for preload adjustment and testing is established to conduct experimental tests on the motor’s characteristics. Based on the experimental data, the influence of preload on the motor’s output performance is analyzed. Secondly, linear regression models are established for three performance indicators: no-load speed, stall torque, and output efficiency with respect to preload, and the objective functions are fitted accordingly. Finally, the NSGA-II algorithm is used for multi-objective optimization with three objectives to obtain the Pareto front and determine the optimal preload for the ultrasonic motor. Simulation and experimental results show that after preload optimization, the no-load speed increased by 4.93%, stall torque increased by 26.10%, and output efficiency increased by 11.28%. Compared to existing optimization methods, this approach has lower computational complexity and better optimization performance, ensuring higher optimization accuracy and precision. The preload optimization method based on NSGA-II can improve the performance of ultrasonic motors in practical applications.
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