In the face of aggressive environment, cathodic protection shows promise as a solution to reducing the risk associated with corrosion initiation and propagation of prestressed concrete structures. This can be achieved by applying an impressed current to the system that brings the electrical potential of steel members to such a level where localized corrosion does not occur. However, atomic hydrogen that evolves at negative potential can cause hydrogen embrittlement of ASTM A416 steel wires used in prestressed concrete, leading to system failure without warning. To reduce the risks of brittle failures, nickel–cobalt alloy was applied to steel wires. The corrosion properties of the coated specimens were studied in simulated concrete and corrosive environments. The steel wires were also placed in an aggressive environment to predict the time to failure of the samples due to hydrogen embrittlement. A brittle crack developed in wires tested in the as-received condition, but samples coated with the proposed coating passed the embrittlement test. Nickel–cobalt coated specimens not only showed corrosion properties similar to as-received samples, but also did not fail the embrittlement test.
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