Ni-rich Cathode Research Articles

Tuning Molten-Salt-Mediated Calcination in Promoting Single-Crystal Synthesis of Ni-Rich LiNixMnyCozO2 Cathode Materials

High Ni-content LiNixMnyCozO2 (NMC) cathodes (with x ≥ 0.8, x + y + z = 1) have gained attention recently for their high energy density in electric vehicle (EV) Li-ion batteries. However, Ni-rich cathodes pose challenges in capacity retention due to inherent structural and surface redox instabilities. One promising strategy is to make the Ni-rich NMC material in the form of single-crystal micron-sized particles, as they resist intergranular and surface degradation during cycling. Among various methods to synthesize single-crystal NMC (SC-NMC) particles, molten-salt-assisted calcination offers distinct processing advantages but at present, is not yet optimized or mechanistically clarified to yield the desired control over crystal growth and morphology. In this project, molten-salt-mediated transformation of Ni0.85Mn0.05Co0.15(OH)2 precursor (P-NMC) particles to LiNi0.85Mn0.05Co0.15O2 particles is investigated in terms of the crystal growth mechanism and its electrochemical response. Unlike previous studies that involved large volumes of molten salt, using a smaller volume of molten KCl is found to result in larger primary particles with improved cycling performance achieved via partial reactive dissolution and heterogeneous nucleation growth, suggesting that the ratio of molten salt volume to NMC mass is an important parameter in the synthesis of single-crystal Ni-rich NMC materials.

Machine learning descriptors for crystal materials: applications in Ni-rich layered cathode and lithium anode materials for high-energy-density lithium batteries

Lithium batteries have revolutionized energy storage with their high energy density and long lifespan, but challenges such as energy density limitations, safety, and cost still need to be addressed. Crystalline materials, including Ni-rich cathodes and lithium anodes, play pivotal roles in the performance of high-energy-density lithium batteries. Understanding the micro-scale behavior and degradation mechanisms of these materials is crucial for improving macro-scale battery performance. Simulation methods, particularly machine learning (ML) techniques, have become indispensable tools in elucidating these intricate processes because of great efficiency and acceptable accuracy. ML methods depend on descriptors, which bridge the gap between crystal structures and input matrices of models. These descriptors encode essential atomic-level details in crystal structures, enabling predictions of material properties and behaviors relevant to lithium batteries. This paper reviews and discusses the diverse array of descriptors employed in the simulation of crystalline materials for lithium batteries with high energy density. Case studies highlight the effectiveness of different descriptors in simulating cathode behaviors such as Li/Ni disordering, screening of stable LiNi0.8Co0.1Mn0.1O2 (NMC811) configurations, and lithium deposition behaviors at the anode interface. The discussed descriptors can also be applied to other crystalline cathode, anode, and electrolyte materials in lithium batteries and advance the development of lithium batteries with superior energy density.

Solving the Residual Lithium Problem by Substoichiometric Synthesis of Layered Ni-Rich Oxide Cathodes

Solving the Residual Lithium Problem by Substoichiometric Synthesis of Layered Ni-Rich Oxide Cathodes

Mitigating the Kinetic Hysteresis of Co-Free Ni-Rich Cathodes via Gradient Penetration of Nonmagnetic Silicon.

Co-free Ni-rich layered oxides are considered a promising cathode material for next-generation Li-ion batteries due to their cost-effectiveness and high capacity. However, they still suffer from the practical challenges of low discharge capacity and poor rate capability due to the hysteresis of Li-ion diffusion kinetics. Herein, based on the regulation of the lattice magnetic frustration, the Li/Ni intermixing defects as the primary origin of kinetic hysteresis are radically addressed via the doping of the nonmagnetic Si element. Meanwhile, by adopting gradient penetration doping, a robust Si-O surface structure with reversible lattice oxygen evolution and low lattice strain is constructed on Co-free Ni-rich cathodes to suppress the formation of surface dense barrier layer. With the remarkably enhanced Li-ion diffusion kinetics in atomic and electrode particle scales, the as-obtained cathodes (LiNixMn1-xSi0.01O2, 0.6≤x≤0.9) achieve superior performance in discharge capacity, rate capability, and durability. This work highlights the coupling effect of magnetic structure and interfacial chemicals on Li-ion transport properties, and the concept will inspire more researchers to conduct an intensive study.

Strong Lewis-acid coordinated PEO electrolyte achieves 4.8 V-class all-solid-state batteries over 580 Wh kg−1

Polyethylene oxide (PEO) based electrolytes critically govern the security and energy density of solid-state batteries, but typically suffer from poor oxidation resistance at high voltages, which limits the energy density of batteries. Here, we report a Lewis-acid coordinated strategy to significantly improve the cyclic stability of 4.8 V-class PEO-based battery. The introduced Mg2+ and Al3+ with strong electron-withdrawing capability weaken the electron density of ether oxygen (EO) chains via chelation in the coordination structure, resulting in a locally limited interaction between the EO chains and the surface of cathodes at high state of charge. The batteries using Lewis-acid coordinated electrolytes and Ni-rich cathodes achieve high voltage stability of 4.8 V over 300 cycles. Further, the realization of industrial-scale electrolyte membranes, and Ah-level pouch cells over 586 Wh kg‒1 with good cyclic stability, suggests the potential of our strategy in practical applications of all-solid-state batteries.

Conformational isomerism breaks the electrolyte solubility limit and stabilizes 4.9 V Ni-rich layered cathodes

By simply increasing the concentration of electrolytes, both aqueous and non-aqueous batteries deliver technical superiority in various properties such as high-voltage operation, electrode stability and safety performance. However, the development of this strategy has encountered a bottleneck due to the limitation of the intrinsic solubility, and its comprehensive performance has reached its limit. Here we demonstrate that the conformational isomerism of the solvent would significantly affect the solubility of electrolytes. By transforming the configuration of solvent from cis-cis to cis-trans upon thermal triggering, we successfully break the solubility limit, and a beyond concentrated electrolyte with the lowest solvent-to-salt molar ratio of 0.70 is constructed. Transitions between cis-cis and cis-trans conformers are observed through Nuclear Magnetic Resonance (NMR) testing. The electrolyte consists entirely of anion-mediated solvation structures and promotes the formation of robust inorganic-dominated cathode electrolyte interphase. As a result, it enables stable cycling of 4.9 V-class LiNi0.8Co0.1Mn0.1O2 positive electrodes. Moreover, a high capacity of 151.2 mAh g−1 can be maintained after 1000 cycles at cut-off voltage of 4.8 V. This work provides a chemical pathway to build new concept electrolytes working under harsh conditions.

Integrating Prelithiation and Interface Protection to Achieve High-Energy All-Solid-State Batteries.

All-solid-state batteries (ASSBs), particularly those with Li-free anodes or even anode-free configurations, have attracted extensive attention due to high safety and energy density. However, chemical-mechanical degradation typically deteriorates the cycle life and energy of Li-free anode ASSBs with the absence of Li inventory. Here, the prelithiation agent Li5FeO4 (LFO) coated Ni-rich layered oxide is developed as the cathode for Li-free anode ASSBs. The coated LFO acts as an interfacial protective layer to prevent the highly oxidizing Ni-rich cathode from reacting with sulfide solid-state electrolytes (SSEs), mitigating the structural degradation of Ni-rich cathodes and the decomposition of SSE, resulting in excellent cycle life. Beneficial from the coated LFO in the cathode of the Li-free anode ASSBs, the reversible capacity improves from 174.7 mAh g-1 to 199.7 mAh g-1, and the capacity retention is enhanced from 33.8% to 84.8% after 100 cycles. Additionally, an ultrahigh energy density of 440 Wh kg-1, based on the mass of the composite cathode, Li-free anode, and SSE, is obtained in a Li-free anode all-solid-state pouch cell equipped with the LFO-coated cathode.

Exploring the Mechanisms of LiNiO2 Cathode Degradation by the Electrolyte Interfacial Deprotonation Reaction.

Nickel-rich layered oxides stand as ideal cathode candidates for high specific capacity and energy density next-generation lithium-ion batteries. However, increasing the Ni content significantly exacerbates structural degradation under high operating voltage, which greatly restricts large-scale commercialization. While strategies are being developed to improve cathode material stability, little is known about the effects of electrolyte-electrode interaction on the structural changes of cathode materials. Here, using LiNiO2 in contact with electrolytes with different proton-generating levels as model systems, we present a holistic picture of proton-induced structural degradation of LiNiO2. Through ab initio molecular dynamics calculations based on density functional theory, we investigated the mechanisms of electrolyte deprotonation, protonation-induced Ni dissolution, and cathode degradation and the impacts of dissolved Ni on the Li metal anode surfaces. We show that the proton-transfer reaction from electrolytes to cathode surfaces leads to dissolution of Ni cations in the form of NiOOHx, which stimulates cation mixing and oxygen loss in the lattice accelerating its layered-spinel-rock-salt phase transition. Migration of dissolved Ni2+ ions to the anode side causes their reduction into the metallic state and surface deposition. This work reveals that interactions between the electrolyte and cathode that result in protonation can be a dominant factor for the structural stability of Ni-rich cathodes. Considering this factor in electrolyte design should be of benefit for the development of future batteries.

Constructing electrochemically stable single crystal Ni-rich cathode material via modification with high valence metal oxides

Single crystal Ni-rich cathode materials (SCNCM) are a good supplement in the market of nickel-based materials due to their safety and excellent electrochemical performance. However, the challenges of cation mixing, phase change during charge/discharge, and low thermal stability remain unresolved in single crystal particles. To address these issues, SCNCM are rationally modified by incorporating transition metal (TM) oxides, and the influence of metal ions with different valence states on the electrochemical properties of SCNCM is methodically explored through experimental results and theoretical calculations. Enhanced structural stability is demonstrated in SCNCM after the modifications, and the degree of improvement in the matrix materials varies depending on the valence state of doped TM ions. The highest structural stability is found in WO3-modified SCNCM, due to the smaller effective ion radii, higher electro-negativity, stronger W–O bond, and efficient suppression of oxygen vacancy generation. As a result, WO3-modified SCNCM have outstanding cycle performance, with a capacity retention rate of 90.2% after 200 cycles. This study provides an insight into the design of advanced SCNCM with enhanced reversibility and cyclability.

Improving structure stability of single-crystalline Ni-rich cathode at high voltage by element gradient doping and interfacial modification

Single-crystalline Ni-rich cathodes can provide high energy density and capacity retention rates for lithium-ion batteries (LIBs). However, single-crystalline Ni-rich cathodes experience severe transition metal dissolution, irreversible phase transitions, and reduced structural stability during prolonged cycling at high voltage, which will significantly hinder their practical application. Herein, a Li4TeO5 surface coating along with bulk Te-gradient doping strategy is proposed and developed to solve these issues for single-crystalline Ni-rich LiNi0.90Co0.05Mn0.05O2 cathode (LTeO-1.0). It has been found that the bulk Te6+ gradient doping can lead to the formation of robust Te–O bonds that effectively inhibit H2-H3 phase transformations and reinforce the lattice framework, and the in-situ Li4TeO5 coating layer can act as a protective layer that suppresses the parasitic reactions and grain fragmentation. Besides, the modified material exhibits a higher Young’s modulus, which will be conducive to maintaining significant structural and electrochemical stability under high-voltage conditions. Especially, the LTeO-1.0 electrode shows the improved Li+ diffusion kinetics and thermodynamic stability as well as high capacity retention of 95.83% and 82.12% after 200 cycles at the cut-off voltage of 4.3 and 4.5 V. Therefore, the efficacious dual-modification strategy will definitely contribute to enhancing the structural and electrochemical stability of single-crystalline Ni-rich cathodes and developing their application in LIBs.

Enhanced high-rate performance and cyclic stability of LiNi0.8Co0.1Mn0.1O2 through LiAlO2 and polyaniline double-layer coating

LiNi0.8Co0.1Mn0.1O2 (NCM811) is widely utilized in electric vehicle batteries due to its high capacity and low cost, but its poor high-rate performance and cyclic stability restrict its applications. In this study, the NCM811 was surface coated both with ionic conductor LiAlO2 and electrical conductor polyaniline to simultaneously improve its high-rate performance and cyclic stability. Results show that the coated NCM811 has excellent capacity retention rate, namely 93.6% (25 ℃) and 83.9% (50 ℃) at 10C after 100 cycles. These results demonstrate that prepared double-layer coating is effective way to improve high-rate performance of Ni-rich cathode materials.

Chemo-mechanical behaviour of Ni-rich layered cathodes: insights from operando monitoring.

Chemo-mechanical behaviour of Ni-rich layered cathodes: insights from operando monitoring.

Structural Regulation Enables High Interfacial Functionality for Ni-Rich Single-Crystalline Cathodes.

Ni-rich single-crystalline layered cathodes have garnered significant attention due to their high energy density and thermal stability. However, they experience severe capacity degradation caused by lattice strain and interfacial side reactions during practical applications. In this study, an effective yttrium modification method is employed to stabilize the structure of Ni-rich single-crystalline LiNi0.83Mn0.05Co0.12O2 (SC-NMC83) to solve these issues. This innovative approach successfully immobilizes oxygen within the material, preventing crack formation while simultaneously broadening the diffusion path of Li+. The yttrium-modified sample (SC-NMC83-Y) exhibits a superior capacity retention compared to the SC-NMC83 sample, with values of 90% and 76.1% after 100 cycles, respectively. This work demonstrates the promising potential of a doping strategy for Ni-rich single-crystalline cathodes and paves a pathway for its practical implementation, such as all-solid-state batteries.

Ultra-high rate performance of single-crystalline NMC cathodes enabled by a TEP-based electrolyte

Harnessing the full potential of Ni-rich single-crystal cathodes (LiNixMnyCo1-x-yO2, NMC) for next-generation high-energy lithium batteries is hindered by their slow reaction kinetics and susceptibility to interfacial decay. Our research introduces a novel strategy utilizing triethyl phosphate (TEP) and fluoroethylene carbonate (FEC) to optimize the Li+ solvation environment, lowering the coordination number and diminishing the energy threshold for Li+ transport. Mechanistic studies indicate that this intervention not only accelerates the Li+ transfer at the electrode/electrolyte interface but also catalyzes the development of a robust LiF-rich CEI layer. As a result, the single-crystal NMC83 cathode exhibits remarkable high-rate discharge capacities of approximately 209 mAh g−1 at 0.1 C and 192 mAh g−1 at 0.5 C. The robust CEI layer also mitigates parasitic reactions, substantially improving the cycle life, with capacity retention increasing from 46.1 % to 88.2 % after 300 cycles at 1 C. This work underscores the transformative impact of solvation sheath engineering on the interfacial dynamics of single-crystal cathodes, paving the way for more durable and efficient energy storage solutions.

In-situ formation of spinel protective layer through extremely low K-doping for enhanced performance of Ni-rich layered cathodes

Herein, we demonstrate a novel and feasible strategy to stabilize the LiNi0.83Co0.12Mn0.05O2 (NCM) structure via the in-situ formation of a superficial spinel layer with potassium (K) doping. While K+ doped NCM is not new, the formation of the protective spinel layer gives surprising results with even a trace amount of doping, which is unique and novel, and nowhere reported. The structural transformation from layered to spinel on the surface region of NCM is achieved with a K-doping level of 0.05 mol% (NCM-0.05K) and the formed spinel layer acted as a protective pillar for stabilizing the host structure, leading to substantially improved electrochemical performance. The X-ray photoelectron spectra demonstrate a large increase in nickel (Ni2+) distribution after cycling for pristine but almost no change for the NCM-0.05K, suggesting a stable preformed spinel layer. The above results reveal that the K+ doping can strongly reduce the Ni4+ to stable Ni2+ under the spinel phase formation and improves cell performances in terms of specific capacity, capacity retention, rate capability, and Li+ diffusivity. The internal micro-cracking of host NCM is also effectively suppressed by the low amount of K doping. Excessive K-doping, in contrast, leads to a reduction in (de)lithiation rate and greater polarization.

Effect of hydrothermally doped-Nb on structure and cycling stability of Li(Ni0.96Co0.04)O2

Nb5+ ions are hydrothermally incorporated into the hydroxide precursor of Li(Ni0.96Co0.04)O2 before lithiation. The hydrothermal doping of Nb results in particle size refinement and produces short- and long-ranged cation ordering that has not been observed in a Ni-rich layered cathode. The cation-ordered structure stabilizes the delithiated structure while the particle size refinement helps to absorb the strain energy generated during the H2 → H3 phase transformation near the charge end. 0.5 mol%-doped Li[Ni0.956Co0.039Nb0.005]O2 retains 96 % of the initial capacity after 100 cycles, which is remarkable despite its ultra-high Ni content. The cathode also delivers a discharge capacity of 227 mA h g−1. By contrast, the Li[Ni0.95Co0.04Al0.01]O2 maintains only 82 % of the initial capacity after 100 cycles. This finding highlights the importance of exploring different doping methods and the need to control and moderate the antisite defects which stabilize the delithiated structure to improve the cycling stability of ultra-high Ni-rich layered cathodes to a commercially viable level.

A Novel 4-Fluorophenyl Isocyanate Additive Constructing Solid Cathodes-Electrolyte Interface for High-Performance Lithium-Ion Batteries.

Building a stable cathode-electrolyte interface (CEI) is crucial for achieving high-performance layered metal oxide cathode materials LiNixCoyMn1-x-yO2 (NCM). In this work, a novel 4-fluorobenzene isocyanate (4-FBC) electrolyte additive that contains isocyanate and benzene ring functional groups is proposed, which can form robust and homogeneous N-rich and benzene ring skeleton CEI film on the cathode surface, leading to significant improvement in the electrochemical performance of lithium-ion batteries. Taking LiNi0.5Co0.2Mn0.3O2 (NCM523) as an example, the NCM523/SiO@Graphite pouch full cells with electrolytes containing a mass fraction of 1% 4-FBC additives demonstrate improved capacity retention after 200 cycles, retaining capacity retention rates of 81.3%, which is much higher than that of 39.1% without additive. The improvement can be ascribed to the mitigation of electrolyte decomposition and inhibition of transition metal ions the dissolution from the cathode material due to the stable CEI film. Moreover, the electrochemical performance enhancement can also be achieved in high voltage and Ni-rich cathode materials, indicating the universality and effectiveness of this strategy for the practical applications of high energy density lithium-ion batteries.

One-step surface-to-bulk modification of single-crystalline Ni-rich Co-poor cathodes for high-rate and long-life Li-ion batteries at high-voltage operations

Single-crystalline Ni-rich Co-poor cathodes operating at high-voltage are attractive owing to their higher energy density for meeting the requirements of next-generation Li-ion batteries, yet they usually suffer from sluggish Li-ion diffusion kinetics and serious Li/Ni disordering. Herein, an in-situ co-precipitation strategy is implemented to achieve the novel In-doped and Li3InO3 coated single-crystalline LiNi0.90Co0.05Mn0.05O2 cathodes with a highly ordered layered structure. The In-doping facilitates grain growth by decreasing the surface energy of crystal faces, reducing the synthesis temperature by about 20 °C, which thus drastically suppresses Li/Ni disordering and lattice oxygen loss. Furthermore, the pillar effect of In-ion doping and the in-situ formation of the ultrafast Li-ion conductive Li3InO3 coating synergistically enhance the Li-ion diffusion kinetics. These merits enable the as-obtained Ni-rich Co-poor cathodes with a high reversible capacity of 229.4 mAh g−1 at 0.1C and 124.6 mAh g−1 at 7C. In a pouch-type full cell, 93.9 % of the initial capacity is still maintained after 500 cycles at 1C within 2.7–4.5 V. This finding opens up a new path for improving the rate performance and cycle life of single-crystalline Ni-rich cathodes for high-voltage Li-ion batteries.

Role of grain-level chemo-mechanics in composite cathode degradation of solid-state lithium batteries

Solid-state Li-ion batteries, based on Ni-rich oxide cathodes and Li-metal anodes, can theoretically reach a high specific energy of 393 Wh kg−1 and hold promise for electrochemical storage. However, Li intercalation-induced dimensional changes can lead to crystal defect formation in these cathodes, and contact mechanics problems between cathode and solid electrolyte. Understanding the interplay between cathode microstructure, operating conditions, micromechanics of battery materials, and capacity decay remains a challenge. Here, we present a microstructure-sensitive chemo-mechanical model to study the impact of grain-level chemo-mechanics on the degradation of composite cathodes. We reveal that crystalline anisotropy, state-of-charge-dependent Li diffusion rates, and lattice dimension changes drive dislocation formation in cathodes and contact loss at the cathode/electrolyte interface. These dislocations induce large lattice strain and trigger oxygen loss and structural degradation preferentially near the surface area of cathode particles. Moreover, contact loss is caused by the micromechanics resulting from the crystalline anisotropy of cathodes and the mechanical properties of solid electrolytes, not just operating conditions. These findings highlight the significance of grain-level cathode microstructures in causing cracking, formation of crystal defects, and chemo-mechanical degradation of solid-state batteries.

Enhanced Long-Term Cycling Life of Ni-Rich NMC Cathodes in High-Voltage Lithium-Metal Batteries.

Li metal batteries (LMBs) have revived people's interest due to their high energy density. This work compares the cycling stability, structure stability, and thermal stability of Li||0.7Nb-NMC 9055 (0.7% Nb-modified LiNi0.9Co0.05Mn0.05O2) system in commercial carbonate electrolyte (1.0 M LiPF6 in EC/DMC) and designed carbonate electrolyte (1.0 M LiPF6-0.125 M LiNO3-0.025 M Mg(TFSI)2 in FEC-EMC). Li||0.7Nb-NMC 9055 battery with designed carbonate electrolyte exhibited superior capacity retention, 80% after ∼500 cycles. This can be explained by the improved mechanical integrity of the secondary particles and large reduced charge transfer resistance. Further, the real-time thermal monitoring of full cell via a high-precision, multimode calorimeter TAM IV Micro XL shows that the designed carbonate electrolyte with multisalt additive and FEC cosolvent has less heat release during the charging and discharge process, allowing these high-nickel (Ni) cathodes to reach closer to their full potential.