Nb Ta Zr Research Articles

Computationally guided alloy design and microstructure-property relationships for non-equiatomic Ti–Zr–Nb–Ta–V–Cr alloys with tensile ductility made by laser powder bed fusion

Single-phase body-centered cubic refractory complex concentrated alloys (RCCAs), exhibit strength retention at temperatures above the melting points of conventional Ni-based superalloys. However, their lack of room temperature tensile ductility leads to cracks during processing and/or premature failure under mechanical loading when fabricated by laser-based metals additive manufacturing (AM). We present an alloy design framework for tensile ductility in non-equimolar RCCAs amenable to AM processing within the Ti–V–Cr–Nb–Zr–Ta system. First, density functional theory (DFT) and machine learning informed screening of alloy compositions were used to down-select ∼106 alloys with potential for tensile ductility. Next, Scheil solidification modeling was used to eliminate compositions most at risk for micro-segregation and solidification cracking based on the estimated freezing range of each alloy. This led to the design of two new, representative alloys: Ti0.4Zr0.4Nb0.1Ta0.1 and Ti0.486V0.375Ta0.028Cr0.111. These alloys were evaluated for rapid solidification defect formation using in-situ synchrotron melt pool imaging, fabricated via laser powder bed fusion (L-PBF) AM, and then characterized for processing defects, microstructure, and mechanical properties. Overall, both alloys achieved tensile yield strengths >800 MPa and failure strains >5 %. However, the occurrence of un-melted powders of high melting point elements likely resulted in premature failure during tensile straining. Considerations about mitigating this defect source are discussed and the role of local micro-segregation on ductility are elucidated. Overall, these results highlight the success of our framework, and show potential for laser-based AM-RCCAs with tensile ductility.

Additive manufacturing of a low modulus biomedical Ti–Nb–Ta–Zr alloy by directed energy deposition

While β titanium alloys have garnered extensive attention as a new generation of biomedical materials designed to mitigate stress shielding due to their low modulus, the realm of additive manufacturing for these alloys is still in its nascent stages. This study focuses on the additive manufacturing of Ti–35Nb–5Ta–7Zr alloy powder via directed energy deposition (DED). The primary objectives were assessing the feasibility of employing DED for this alloy powder and identifying processing parameters to achieve nearly dense components. Systematic exploration of the effect of various processing parameters was performed, and the resultant impact on the densification of the produced specimens was studied. Comprehensive analysis of the microstructure, mechanical properties, electrochemical behavior, and cell studies of fully dense sample coupons were performed. These fully dense samples were found to exclusively comprise the β phase of titanium, resulting in a reduced modulus of elasticity (approximately 44–47 GPa) resulting in high yield strength to elastic modulus ratio. Microstructural examinations revealed the presence of both columnar and equiaxed dendrites, with grains transitioning from columnar to equiaxed (known as CET). Electrochemical testing of the coupons indicated exceptional corrosion resistance in the additively manufactured TNZT alloy. Pre-osteoblasts cultured on the alloys showed good attachment, viability, and growth to confirm cytocompatibility. These findings unveiled the attainment of high strength, favorable ductility, a low elastic modulus, excellent corrosion resistance, and cytocompatibility in dense samples created via DED of Ti–35Nb–5Ta–7Zr. These outcomes hold immense significance for the production of patient-specific medical implants manufactured from β-Ti alloys.

Design and Development of Ti–Zr–Nb–Ta–Ag High Entropy Alloy for Bioimplant Applications

A new non‐equiatomic 35Ti–35Zr–20Nb–5Ta–5Ag at% high entropy alloy (HEA) is designed by combining the HEA concept with the properties required for bioimplants. Mechanical alloying is used to synthesize the HEA, which is then compacted at 550 and 700 MPa and sintered at 1300 °C. The phases, microstructure, and mechanical properties are investigated, and in vitro corrosion properties are studied in a simulated body fluid. After 20 h of mechanical alloying, a single body‐centered cubic (BCC) phase with a nanocrystalline size of 3.6 nm was formed. After sintering, the microstructure is composed of dual‐phase BCC structures: the major BCC 1 phase, the grain boundary BCC 2 phase, and the ultra‐fine equiaxed phase. The results of the micro‐indentation test indicate that the elastic modulus of the HEA is 84.4 ± 8.7 and 113.2 ± 13.36 GPa, and its Vickers microhardness is 3.47 ± 0.1 and 5.35 ± 0.2 GPa when it was compacted at 550 and 700 MPa respectively. The corrosion resistance tests reveal that HEA compacted at 700 MPa has higher corrosion resistance than commercial Ti6Al4V alloy. The developed Ti–Zr–Nb–Ta–Ag HEA has improved corrosion resistance and a lower elastic modulus, making it a potential candidate for bioimplant applications.

Petrogenesis of the eudialyte-bearing syenite and indication for Nb-Zr-REE mineralization in Bashisuogong, Northwest China

The Bashisuogong alkaline igneous intrusion is located between the South Tianshan Orogenic Belt and the Kepingtage foreland thrust belt at the northern margin of the Tarim Craton and hosts economically significant Nb–Ta–Zr–rare earth element mineralization. Eudialyte has recently been discovered in the syenite unit of this intrusion, which is the primary host mineral for high-field-strength and rare earth elements. Based on detailed petrographic investigations, this study investigated the behavior of trace elements during magma evolution and the enrichment of ore-forming elements using whole-rock geochemical analyses of eudialyte-bearing syenite and compositional analyses of aegirine–augite and different types of eudialyte. We also undertook in situ titanite U-Pb dating. The Bashisuogong syenite comprises aegirine–augite and aegirine–augite–eudialyte syenite, the latter of which have higher total rare earth element contents. Both types of syenite exhibit slight enrichments in light rare earth elements, significant enrichments in high-field-strength elements (Nb, Ta, Zr, Hf, and Th), depletions in large-ion lithophile elements (Ba and Sr), and large negative Eu anomalies. There are two types (I and II) of eudialyte. Eudialyte I has higher Mn/Fe, Zr/Hf, and Nb/Ta ratios but lower Th/U ratios compared with eudialyte II but similar Y/Ho ratios. Eudialyte II crystallized earlier than eudialyte I, and aegirine–augite, titanite, and apatite crystallized earlier than eudialyte I. Both aegirine–augite and eudialyte have similar trace element characteristics to the host rocks, exhibiting enrichments in highly incompatible high-field-strength and rare earth elements, as well as marked negative Eu anomalies and depletions in Sr. These characteristics suggest that the Bashisuogong alkaline rocks formed by low-degree partial melting of geochemically enriched, metasomatized lithospheric mantle, which formed an alkaline basaltic parental melt that then underwent protracted magma evolution and fractionation in the shallow crust. The eudialyte syenite yield a titanite U-Pb age of 277.3 ± 1.2 Ma, which is consistent with the ages of different types of alkaline igneous rocks in the study area, indicating they were the products of the same magmatic event. Temporally and spatially, the Bashisuogong ore-bearing alkaline rocks were associated with the Tarim mantle plume, and the mantle plume provided the heat for their formation.

The giant ShangzhuangREE‐rich apatite deposit, western China: Genesis by ultramafic magma differentiation

The origin of giant rare earth element (REE)‐rich phosphorus deposits related to ultramafic rocks is unclear. To characterize the genetic linkage between ultramafic rocks and P–REE mineralization, we investigated the whole‐rock geochemistry, geochronology and Hf isotopic compositions, along with previously published data of barren and ore‐bearing clinopyroxenites from the giant Shangzhuang REE‐rich apatite deposit (containing about 51.1 million tonnes of P2O5and 157,400 tonnes of REEs) in the Lajishan suture, Western China. The P–REE ores and barren biotite clinopyroxenites are composed predominantly of clinopyroxene and biotite, with high levels of apatite, amphibole, allanite, sulfide and oxide minerals in the ore‐bearing samples. Zircon and allanite U–Pb ages for the barren and ore‐bearing clinopyroxenites indicate they were formed between 467 and 465 Ma. The barren and ore‐bearing samples are characterized by high CaO and low SiO2contents, as well as similar Hf isotope ratios (εHf[t]: +3.4 to +7.7), indicating that they represent an ultramafic magma system and have been derived from a similar source. They are enriched in light REEs and depleted in Nb–Ta–Zr–Hf–Ti, similar to arc‐related lavas found worldwide. The weakly evolved barren samples have high Ba/La, Rb/Y and Dy/Yb values, and their ages are coeval with calc‐alkaline granitic plutons in the belt, which postdate the formation of the Lajishan ophiolite by ~30 myr. This suggests that the primary magma originated from garnet peridotite mantle modified by subducted Proto‐Tethys oceanic crust‐derived fluids in an arc setting. The presence of apatite intergrowth with cumulus clinopyroxene without alteration features indicates that the deposit has a magmatic origin. The ore‐bearing clinopyroxenite contains higher contents of P, REEs, and high‐field‐strength elements than the barren clinopyroxenite, which could be attributed to the in situ accumulation of apatite and allanite in the residual magma. Thus, the formation of the P‐dominated orebodies results from phosphate saturation due to the extensive fractionation crystallization of clinopyroxene and biotite during magmatic evolution. REEs were primarily enriched in the late‐stage melt, which was compatible with apatite and allanite. We propose that the formation of the Shangzhuang REE‐rich apatite deposit can be attributed to a simple differentiation of ultramafic melts in an evolved magmatic system.

Structure, Properties, and Corrosion Behavior of Ti-Rich TiZrNbTa Medium-Entropy Alloys with β+α″+α' for Biomedical Application.

Five Ti-rich β+α″+α' Ti-Zr-Nb-Ta biomedical medium-entropy alloys with excellent mechanical properties and corrosion resistance were developed by considering thermodynamic parameters and using the valence electron concentration formula. The results of this study demonstrated that the traditional valence electron concentration formula for predicting phases is not entirely applicable to medium-entropy alloys. All solution-treated samples with homogeneous compositions were obtained at a low temperature (900 °C) and within a short period (20 min). All solution-treated samples exhibited low elastic moduli ranging from 49 to 57 GPa, which were significantly lower than those of high-entropy alloys with β phase. Solution-treated Ti65-Zr29-Nb3-Ta3 exhibited an ultra-high bending strength (1102 MPa), an elastic recovery angle (>30°), and an ultra-low elastic modulus (49 GPa), which are attributed to its α″ volume fraction as high as more than 60%. The pitting potentials of all samples were higher than 1.8 V, and their corrosion current densities were lower than 10-5 A/cm3 in artificially simulated body fluid at 37 °C. The surface oxide layers on Ti65-Zr29-Nb3-Ta3 comprised TiO2, ZrO2, Nb2O5, and Ta2O5 (as discovered through X-ray photoelectron spectroscopy) and provided the alloy with excellent corrosion and pitting resistance.

A novel Ti42.5Zr42.5Nb5Ta10 multi-principal element alloy with excellent properties for biomedical applications

Body-centered cubic (BCC) Ti–Zr–Nb–Ta multi-principal element alloys (MPEAs) have drawn extensive research attention as orthopedic implant materials. In this work, a novel Ti42.5Zr42.5Nb5Ta10 multi-principal element alloy was developed for biomedical applications in terms of its microstructure, mechanical properties, wear performance, corrosion behavior, and in vitro biocompatibility. The Ti42.5Zr42.5Nb5Ta10 alloy after cold rolling followed by annealing at 880 °C (TZNT-880), possessed excellent mechanical properties combination, with a yield strength of 839.5 MPa, elongation at fracture of 22.6%, and Young's modulus of 63.2 GPa, superior to most of the currently existing biomedical BCC MPEAs. Meanwhile, TZNT-880 alloy exhibited higher wear resistance compared with commercial CP-Ti and Ti6Al4V, which is strongly related to its high H/E and H3/E2 values. Also, TZNT-880 alloy showed good corrosion resistance, as revealed by a nobler corrosion potential, lower corrosion current densities, and higher passivation stability, which is attributed to the formation of passivation films consisting of TiO2, ZrO2, Nb2O5, and Ta2O5. The in vitro biocompatibility tests demonstrated that the TiZrNbTa alloys can support cell adhesion and proliferation with high biocompatibility comparable to that of CP-Ti and Ti6Al4V, indicating their potential as a candidate for implant material.

Elastic properties of a Sc–Zr–Nb–Ta–Rh–Pd high-entropy alloy superconductor

We report a comprehensive study on the elastic properties of a hexanary high-entropy alloy superconductor (ScZrNbTa)0.685[RhPd]0.315 at room and cryogenic temperatures, by Resonant Ultrasound Spectroscopy experiments. The derived elastic constants are bulk modulus K=132.7GPa, Young’s modulus E=121.0GPa, shear modulus G=44.9GPa, and Poisson’s ratio ν = 0.348 for room temperature. The Young’s and shear moduli are ∼10% larger than those in NbTi superconductor with similar Tc, while the ductility is comparable. Moreover, the mechanical performance is further enhanced at cryogenic temperature. Our work confirms the advantageous mechanical properties of high-entropy alloy superconductors and suggests the application prospects.

Formation of coherent BCC/B2 microstructure and mechanical properties of Al–Ti–Zr–Nb–Ta–Cr/Mo light-weight refractory high-entropy alloys

Formation of coherent BCC/B2 microstructure and mechanical properties of Al–Ti–Zr–Nb–Ta–Cr/Mo light-weight refractory high-entropy alloys

Interdiffusion behaviors and mechanical properties in BCC Zr-rich Zr–Nb–Ta system

Diffusion behavior and mechanical properties of the Zr–Nb–Ta system have been analyzed using diffusion couple technology and nanoindentation technology. The diffusion couples were annealed at 1523 K for 24 h and at 1423 K for 48 h, respectively. The compositional profile of the diffuse region was then obtained using electron probe microanalysis (EPMA). The main diffusion coefficients, cross diffusion coefficients, and impurity diffusion coefficients were calculated utilizing the Whittle and Green method, and the generalized Hall method. Finally, Young’s modulus and hardness of the diffusion couples were evaluated by nanoindentation, and the wear resistance and resistance to plastic deformation of the Zr–Nb–Ta alloy were also inferred. The present results improve the database of diffusion kinetics and mechanical properties of the BCC Zr–Nb–Ta system, which can be useful in the exploration of Zr–Nb–Ta based alloys with excellent properties.

Deposits of the Udokan-Chineysky ore-magmatic system of Eastern Siberia

The aggregate of ore deposits localized in the Udokan-Chineysky ore district is unique and is the result of multi–stage, polygenetic formation. The deposits of copper and other metals formed at various depths occur within a limited area. The oxide and sulfide ore are spatially associated in the sedimentary rocks pertaining to the Paleoproterozoic Udokan Supergroup and the intrusive mafic–ultramafic rocks of the Chineysky Complex. The granite rocks of the Kodar Complex and gabbro rocks of the Chineysky Complex also date back to Paleoproterozoic. The same age has been established for metasomatic Nb–Ta–Zr–REE–Y and U mineralization in the albitized terrigenous rocks of the Udokan Supergroup (Katugin deposit and Chitkanda prospect) and U–Pd prospects hosted in terrigenous rocks. The U–REE mineralization superposed on the titanomagnetite deposits in the Chineysky pluton has not analogues in the world’s practice. The occurrences of uranium mineralization have been noted in form of pitchblende and U–Th rims around chalcopyrite grains at the Unkur copper deposit hosted in sedimentary rocks. The enrichment in U and Pb has been documented in crosscutting quartz veinlets with bornite mineralization at the Udokan deposit.

Petrogenesis of the Permian Luotuoshan sulfide-bearing mafic-ultramafic intrusion, Beishan Orogenic Belt, NW China: evidence from whole-rock Sr–Nd–Pb and zircon Hf isotopic geochemistry

The Permian Luotuoshan mafic-ultramafic intrusion is one of the ~280 Ma mafic-ultramafic complexes located in the Beishan Orogenic Belt at the southern margin of the Central Asian Orogenic Belt, NW China. The intrusion is predominantly composed of wehrlite, olivine clinopyroxenite, troctolite, olivine gabbro, and gabbro. Disseminated sulfides occur in wehrlite and olivine clinopyroxenite at the center of the intrusion. SHRIMP zircon U–Pb dating of a gabbro sample yielded a concordia age of 282.6 ± 2.6 Ma. The Luotuoshan mafic-ultramafic rocks are characterized by elevated εNd (282.6Ma) values from +0.42 to +6.10 and εHf (282.6Ma) values from +7.9 to +14.1, relatively low initial 87Sr/86Sr (0.703919–0.705272) and Pb isotope composition, and low ratios of TiO2/Yb, Nb/Yb, etc., suggesting the Luotuoshan magma was derived from a depleted asthenosphere mantle source. Some arc-like geochemical characteristics such as enrichment of light rare earth elements and large ion lithophile elements (Ba, Sr, Rb, etc.), pronounced negative Nb–Ta–Zr–Hf anomalies, and La/Nb, Ce/Pb, and Th/Yb ratios indicate that the mantle source was previously modified by subduction-related metasomatism. Petrographic features and mixing calculations of Sr–Nd–Hf isotopes suggest that the parental magma of the Luotuoshan intrusion underwent a moderate degree of crustal contamination (5–15%) followed by fractional crystallization process. Petrological modeling reveals that both fractional crystallization and crustal contamination may have played the important role in triggering the sulfide saturation in the Luotuoshan magma. The comparable formation age, petrographic and mineralogical characteristics, geochemistry of the parental magma and evolution process compared with intrusions in the Pobei area, indicate that the Luotuoshan intrusion may also have similar mineralization potential. This also suggests that the mineralization prospection of Permian mafic-ultramafic intrusions in the Gansu Beishan area should not be neglected, and it is worth considering that whether further exploration is worthy of being implemented in this region.

The influence of the Nb:Ta ratio on the microstructural evolution in refractory metal superalloy systems

Refractory metal superalloys have the potential to facilitate a significant increase in gas turbine operating temperatures that would enhance efficiency and reduce emissions. However, fulfilling this potential requires a much more detailed understanding of the underlying metallurgy and how it is influenced by alloying additions. Here, the influence of systematically varying the Nb:Ta ratio in a series of Ti–Zr–Nb–Ta alloys has been studied and compared to thermodynamic predictions. The experimental results show that higher Nb:Ta ratios suppress phase separation but lower the inter-phase misfit. As such, optimizing these alloys for specific applications will require careful balancing of these effects.

Exfoliation Resistance, Microstructure, and Oxide Formation Mechanisms of the White Oxide Layer on CP Ti and Ti-Nb-Ta-Zr Alloys.

We found that specific biomedical Ti and its alloys, such as CP Ti, Ti–29Nb–13Ta–4.6Zr, and Ti–36Nb–2Ta–3Zr–0.3O, form a bright white oxide layer after a particular oxidation heat treatment. In this paper, the interfacial microstructure of the oxide layer on Ti–29Nb–13Ta–4.6Zr and the exfoliation resistance of commercially pure (CP) Ti, Ti–29Nb–13Ta–4.6Zr, and Ti–36Nb–2Ta–3Zr–0.3O were investigated. The alloys investigated were oxidized at 1273 or 1323 K for 0.3–3.6 ks in an air furnace. The exfoliation stress of the oxide layer was high in Ti–29Nb–13Ta–4.6Zr and Ti–36Nb–2Ta–3Zr–0.3O, and the maximum exfoliation stress was as high as 70 MPa, which is almost the same as the stress exhibited by epoxy adhesives, whereas the exfoliation stress of the oxide layer on CP Ti was less than 7 MPa, regardless of duration time. The nanoindentation hardness and frictional coefficients of the oxide layer on Ti–29Nb–13Ta–4.6Zr suggested that the oxide layer was hard and robust enough for artificial tooth coating. The cross-sectional transmission electron microscopic observations of the microstructure of oxidized Ti–29Nb–13Ta–4.6Zr revealed that a continuous oxide layer formed on the surface of the alloys. The Au marker method revealed that both in- and out-diffusion occur during oxidation in Ti–29Nb–13Ta–4.6Zr and Ti–36Nb–2Ta–3Zr–0.3O, whereas only out-diffusion governs oxidation in CP Ti. The obtained results indicate that the high exfoliation resistance of the oxide layer on Ti–29Nb–13Ta–4.6Zr and Ti-36Nb-2Ta-3Zr-0.3O are attributed to their dense microstructures composing of fine particles, and a composition-graded interfacial microstructure. On the basis of the results of our microstructural observations, the oxide formation mechanism of the Ti–Nb–Ta–Zr alloy is discussed.

Influence of oxygen and plastic deformation on the microstructure and the hardness of a Ti–Nb–Ta–Zr–O Gum Metal

In this paper, the Gum Metal Ti–29Nb–13Ta-4.6Zr-xO with two different oxygen contents (2200 and 4600 ppm) was prepared by high-pressure torsion (HPT) and their microstructural evolution, thermal stability, physical and mechanical properties were investigated for specimens prepared under different processing conditions. An increase in the β-phase stability at the expense of αʺ, as well as in the hardness was observed with the combined effect of oxygen addition and HPT processing. The increase in hardness was attributed to the microstructural refinement, to the creation of a high density of defects, and to the stress-induced ω-phase formation, which were all obtained due to the severe plastic deformation. Besides that, oxygen solid solution hardening provides a great increase in hardness. Vickers microhardness of approximately 400 HV was obtained for samples with higher oxygen content and deformed by HPT. The elastic modulus did not change significantly for the different oxygen levels, with values of 53–66 GPa. The typical Gum Metal properties were attained in the present paper, and they are directly related to its deformation mechanisms such as slip, stress-induced αʺ-martensite as well as reverse martensitic transformation (αʺ → β). The unique Gum Metal properties combined with the obtained increase in hardness make these two alloys very well suited for biomedical applications such as implants.

Differences in the effect of surface texturing on the wear loss of β-type Ti–Nb–Ta–Zr and (α+β)-type Ti–6Al–4V ELI alloys in contact with zirconia in physiological saline solution

The effectiveness of dimple surface texturing via picosecond pulsed laser processing for reducing wear loss was investigated using two types of titanium alloys, β-type Ti–29Nb–13Ta-4.6Zr (TNTZ) and α+β-type Ti–6Al–4V ELI (Ti64). The two alloys showed different modes of wear against zirconia. As the sliding distance increased, the wear loss was observed to increase for Ti64, but not necessarily for TNTZ. The wear debris of Ti64 acted as abrasive particles, but that of TNTZ easily adhered to the surface, and the adhered wear debris turned into a hard wear-protective layer. Therefore, the dependence of wear loss on the sliding distance for these two titanium alloys could be attributed to the difference in the roles of wear debris between each titanium alloy and zirconia. Further, depending on this difference in wear mode, the effect of dimple surface texturing on the wear was found to be different in Ti64 and TNTZ. As the dimples can trap the wear debris, they are effective for reducing wear in Ti64 but are detrimental in TNTZ.

Very high upper critical fields and enhanced critical current densities in Nb3Sn superconductors based on Nb–Ta–Zr alloys and internal oxidation

The inhibition of Nb3Sn grain growth in the presence of ZrO2 nanoparticles appears to be one of the most promising method for pushing the critical current densities of Nb3Sn superconducting wires to levels that meet the requirements set for the Future Circular Collider. We have investigated the effect of ZrO2 nanoparticles formed by the internal oxidation of Zr on the superconducting properties and microstructure of Nb3Sn formed from Nb-1 wt%Zr, Nb-7.5 wt%Ta, Nb-7.5 wt%Ta-1 wt%Zr and Nb-7.5 wt%Ta-2 wt%Zr alloys. A monofilamentary wire configuration was used, with a 0.22 mm outer diameter Nb-alloy tube containing a core of powdered metal oxide (SnO2, CuO or MoO3) as oxygen source and successive deposits of Cu, Sn and Cu on the outer surface. As determined from inductive measurements, the layer critical current densities of the samples based on Nb alloys with internally oxidized Zr were superior to those based on Nb-7.5 wt%Ta. The samples based on Nb-7.5 wt%Ta-1 wt%Zr and Nb-7.5 wt%Ta-2 wt%Zr showed higher critical current densities at high magnetic fields (above 10–15 T), and upper critical fields exceeding 28.5 T at 4.2 K (99% normal state resistivity criterion). A record value of 29.2 T of the upper critical field at 4.2 K was obtained on samples based on Nb-7.5 wt%Ta-2 wt%Zr. Hypotheses are proposed and discussed for explaining this unexpected increase of the upper critical field, by considering the possible effects of non-oxidized Zr on the superconducting properties of Nb3Sn and of the oxidized Zr on the formation and microchemistry of Nb3Sn. Regardless of sample type the Nb3Sn grains observed in our samples have an aspect ratio of 1.5–1.7. When compared in the short axis direction, the mean distance between grain boundary intercepts (lineal intercept method) is ∼40% smaller in the samples with internally oxidized Zr than in the reference samples based on Nb-7.5 wt%Ta. In the long axis direction the reduction is of 20%–30%.

Experimental investigation into nano-finishing of β-TNTZ alloy using magnetorheological fluid magnetic abrasive finishing process for orthopedic applications

This study describes the effect of magnetorheological fluid assisted magnetic abrasive finishing (MRAF) process on the surface topography of fine finished high strength biomedical grade β-phase Ti–Nb–Ta–Zr (β-TNTZ) alloy for orthopedic applications. β-type Ti–35Nb–7Ta–5Zr alloy exhibit high strength, better corrosion resistance and excellent bioactivity in comparison with Ti–6Al–4V alloy. The topographic features of finished surfaces (including surface roughness, skewness, and kurtosis), percentage change in surface roughness, and material removal have been studied to understand the influence of MRAF processing parameters, such as carbonyl iron particles proportion, diamond abrasive particles proportion, rotational speed of the abrasive tool, and work gap between workpiece and abrasive tool. Furthermore, MRAF finishing has been conducted using raster and spiral strategies. The topographic characteristics of the finished surfaces have been measured using a noncontact three-dimensional Surface Profilometer and atomic force microscopy. The results of the study showed that all the input process parameters have strongly influenced the surface characteristics in both quantitative (material removal) and qualitative measures (Surface roughness). The β-TNTZ have possed excellent bio-mechanical properties such as high compressive strength (1195 MPa), micro-hardness (515 HV), corrosion resistance, and excellent bioactivity. The best optimal condition to obtain lowest SR (9 nm) and highest MR (65 mg) was obtained in the case of rater path finishing strategy at CIP – 40%vol., Dv – 3.5%vol., Nt – 900 rpm, and Gp – 1 mm. The maximum percentage change in surface roughness (%ΔRa) was measured around 97.68% and 93.27% in raster and spiral path strategy, respectively. The minimum surface finish ranging about 9 nm has been achieved through the MRAF process. Further, the raster path strategy has been found more effective in producing negative skewness (Ssk), kurtosis (Sku) value less than 3, and minimum number of peaks density (Spd). The overall results of the study suggested that MRAF of β-TNTZ alloy is a good solution for obtaining fine-finished orthopedic devices while sustaining their tribological and wear properties.

Mechanical, corrosion, and wear properties of biomedical Ti–Zr–Nb–Ta–Mo high entropy alloys

The microstructures, mechanical, corrosion, and wear behaviors of the TixZrNbTaMo (x = 0.5, 1, 1.5, and 2, molar ratio) high entropy alloys (HEAs) were studied. It was found that the Ti–Zr–Nb–Ta–Mo HEAs showed a dendrite structure with two body-centered-cubic (BCC) solid solution phases. The Ti0.5ZrNbTaMo HEA exhibited a high hardness of about 500 HV, high compressive strength approaching 2,600 MPa, and large plastic strain of over 30%. Furthermore, the highly-protective oxide films formed on the surface of Ti–Zr–Nb–Ta–Mo HEAs in the phosphate buffer saline (PBS) solution, which resulted in the high corrosion resistance of the HEAs. The Ti–Zr–Nb–Ta–Mo HEAs exhibited the greater dry- and wet-wear resistance than that of the traditional biomedical Ti6Al4V alloy. The results also indicated that with the decrease in the Ti content, the wear resistance of the Ti–Zr–Nb–Ta–Mo HEAs in the PBS solution improved. Finally, the Ti0.5ZrNbTaMo alloy presented the highest corrosive wear resistance among the four HEAs owing to its combination of good mechanical properties and high chemical stability.

Cuboid-like nanostructure strengthened equiatomic Ti–Zr–Nb–Ta medium entropy alloy

This study investigates the effect of annealing treatment on the phase transformation and mechanical properties of the equiatomic TiZrNbTa MEA from room temperature to 1200 °C. After annealing at 1200 °C for 24h, the single solid-solution body-centred cubic (BCC) phase in the as-cast Ta25Zr25Nb25Ti25 transformed into an extremely high number density (~103/μm2) of Ta–Nb-rich BCC nanocuboidal phase (28 ± 10 nm square, BCC1) and a nanostrip-like Zr-rich BCC phase (3 ± 2 nm thick, BCC2). The phase separation from BCC to BCC1 and BCC2 arises from two primary reasons: (i) the high positive mixing enthalpy of both Ta–Zr and Nb–Zr (strong tendency to separation between each pair), and (ii) the 3–4 orders of magnitude higher mobility of Zr than Ta, Nb and Ti in these MEAs (kinetically driven). Detailed CALPHAD simulations of phase formation in this MEA agreed with experiments and provided insightful phase transformation details. The calculated diffusion distance of Zr (~4.1 nm) from the CALPHAD data corresponds to the measured Zr-rich nanostrip thickness (3 ± 2 nm). The nanocuboidal BCC1-BCC2 structure exhibited 112<111>-type of twinning deformation under compression at room temperature. The Ta25Zr25Nb25Ti25 MEA retained yield strength of ~410 MPa at 1000 °C and ~210 MPa at 1200 °C. The phase transformation during cooling after annealing and the microstructural evolution during compression at temperatures from 600 °C to 1200 °C were characterized and discussed in detail.