Nanocomposite Foams Research Articles

Chemical-Physical Synergistic Assembly of MXene/CNT Nanocoatings in Silicone Foams for Reliable Piezoresistive Sensing in Harsh Environments.

Owing to their high sensitivity across a wide stress range, mechanical reliability, and rapid response time, flexible polymer foam piezoresistive sensors have been extensively used in various fields. The reliable application of these sensors under harsh environments, however,is severely limited by structural devastation and poor interfacial bonding between polymers and conductive nanoparticles. To address the above issues, robust MXene/CNT nanocoatings on the foam surface, where the chemical assembly of MXene nanosheets and the physical anchoring of CNTs lead to strong interfacial bonding, are designed and described, which endows foams with structural reliability and unexpected multi-functionalities without compromising their instinct properties. The optimized foam nanocomposites thus maintain outstanding wide-temperature flexibility (-60-210 °C) and elasticity (≈3% residual strain after 1000 cycles). Moreover, the nanocomposites display good sensitivity at a relatively wide stress range of 0-70% and remarkable stability under acidic and alkaline settings. Furthermore, the foams with exceptional fire resistance (UL-94 V-0 rating) can provide stable sensing behavior (over 300 cycles) even after being exposed to flames for 5 s, making them one of the most reliable sensing materials so far. Clearly, this work widens applications of flexible piezoresistive sensors based on silicone foam nanocomposites for various harsh environments.

Free‐Standing, Multifunctional Thermoelectric and Acoustic Absorbing Nanocomposite Foams

AbstractThermoelectric materials are potential energy harvesting technologies that enable direct, clean conversion between thermal and electrical energy. The efficacy of thermoelectric energy conversion is influenced by the electrical conductivity, thermal conductivity, and Seebeck coefficient. Flexibility, manufacturability, and cost‐effectiveness are also important factors. Polymeric nanocomposites offer advantages in these respects. However, the development of conductive‐polymer thermoelectric materials is limited to an in‐plane architecture, which does not resemble common real‐world scenarios. Moreover, existing works have low thermoelectric properties or rely on additives for performance improvement. In this work, a free‐standing thermoelectric nanocomposite foam is fabricated via the integration of thermally activated microspheres. Due to the microstructure, a thermal conductivity as low as 0.03 W m−1 K−1 is achieved, which is lower than reported for aerogels fabricated via freeze‐drying methods. Additionally, the nanocomposite foam can reach a maximum electrical conductivity of 1.13 S cm−1, power factor of 0.12 µW m−1 K−2, and thermoelectric figure of merit of 3.0 × 10−4. The study also evaluated the compressive stiffness and demonstrated the potential for sound absorption. With the unique combination of the thermoelectric, sound absorption, and mechanical behavior, these nanocomposite foams would offer versatile solutions to address the next generation energy harvesting and acoustic absorption applications.

Shape Memory Polymer Foam Based on Nanofibrillar Composites of Polylactide/Polyamide.

This paper presents the novel development of a shape memory polymer foam based on polymer-polymer nanocomposites. Herein, polylactide (PLA)/biosourced polyamide (PA) foams are fabricated by in situ fibrillation of polymer blends and a subsequent supercritical CO2 foaming technique. In this system, PLA serves as a shape memory polymer to endow this foam with a shape memory effect (SME), and in situ generated PA nanofibers are employed to reinforce the PLA cell walls and provide an additional permanent phase. A concentration of PA, 5 wt.%, was chosen to form an entangled nanofibrillar network. Foams of PLA/PA nanoblends with the same content of constituents were fabricated to reveal the effect of minor phase morphology on the cell structure and shape memory behavior of polymer foams. Profiting from the reinforcing effect of PA nanofibers, the PLA/PA nanocomposite foam exhibits smaller foam cells, a narrower cell size distribution and a comparable cell concentration than the PLA/PA nanoblend foam. In addition, PA nanofibers, unlike PA nanodroplets, favor the shape fixation ratio and recovery ratio and shorten the shape recovery time.

Mixed Systems of Quaternary Ammonium Foam Drainage Agent with Carbon Quantum Dots and Silica Nanoparticles for Improved Gas Field Performance.

Foam drainage agents enhance gas production by removing wellbore liquids. However, due to the ultra-high salinity environments of the Hechuan gas field (salinity up to 32.5 × 104 mg/L), no foam drainage agent is suitable for this gas field. To address this challenge, we developed a novel nanocomposite foam drainage system composed of quaternary ammonium and two types of nanoparticles. This work describes the design and synthesis of a quaternary ammonium foam drainage agent and nano-engineered stabilizers. Nonylphenol polyoxyethylene ether sulfosuccinate quaternary ammonium foam drainage agent was synthesized using maleic anhydride, sodium chloroacetate, N,N-dimethylpropylenediamine, etc., as precursors. We employed the Stöber method to create hydrophobic silica nanoparticles. Carbon quantum dots were then prepared and functionalized with dodecylamine. Finally, carbon quantum dots were incorporated into the mesopores of silica nanoparticles to enhance stability. Through optimization, the best performance was achieved with a (quaternary ammonium foam drainage agents)-(carbon quantum dots/silica nanoparticles) ratio of 5:1 and a total dosage of 1.1%. Under harsh conditions (salinity 35 × 104 mg/L, condensate oil 250 cm3/m3, temperature 80 °C), the system exhibited excellent stability with an initial foam height of 160 mm, remaining at 110 mm after 5 min. Additionally, it displayed good liquid-carrying capacity (160 mL), low surface tension (27.91 mN/m), and a long half-life (659 s). These results suggest the effectiveness of nanoparticle-enhanced foam drainage systems in overcoming high-salinity challenges. Previous foam drainage agents typically exhibited a salinity resistance of no more than 25 × 104 mg/L. In contrast, this innovative system demonstrates a superior salinity tolerance of up to 35 × 104 mg/L, addressing a significant gap in available agents for high-salinity gas fields. This paves the way for future development of advanced foam systems for gas well applications with high salinity.

Cellulose nanofibers enabled strong and flexible plant-derived thermoplastic polyester elastomer foams for high-performance thermally insulating applications

Flexible thermal insulation materials have garnered significant attention owing to the proliferation of flexible electronic devices and their diverse application environments. Plant-derived thermoplastic polyester elastomer (TPEE) foams emerge as promising candidates in the field of flexible thermal insulation. However, inevitable shrinkage behavior of TPEE foams would result in reduced porosity and inferior thermal insulation performance. Hence, a pioneering approach is proposed wherein cellulose nanofibers (CNF) are integrated into TPEE matrixes, complemented by microcellular foaming, aimed at mitigating shrinkage process and enhancing thermal insulation properties. In this work, the relaxation behavior of nanocomposite, corresponding to shrinkage process, has been elucidated through dynamic mechanical analysis. It's found that entanglement of CNF could heighten the internal friction with TPEE molecular chains, coupled with establishment of hydrogen bonds, thereby curbing relaxation phenomena and facilitating the attainment of foams with enhanced and stable porosity. The shrinkage ratio of TPEE/CNF composite foam could be reduced by 20 % without compromising the final porosity. The thermal conductivity would decrease to 37.9 mW/m·K for the TPEE/CNF composite foam with the higher porosity of 0.947. Moreover, the utilization of CNF presents a novel avenue for fabricating TPEE/CNF nanocomposite foams endowed with flexibility, lightweightness, increased porosity, and reduced thermal conductivity.

Preparation of vanillin-based polyurethane/SiO2 nanocomposite foams with excellent flame retardancy and thermal insulation performance

In this work, vanillin based inherently flame retardant polyurethane/SiO2 composite foams were designed. Firstly, the vanillin based flame retarding diol (VDP) was synthesized. Then, the KH550 modified nano-SiO2 (KH550-g-SiO2) was prepared as the reinforcement. Subsequently, a series of flame-retardant polyurethane/SiO2 composite foams (PUF-0.5P-xSiO2) were synthesized by tailoring the hard-soft segments and KH550-g-SiO2 contents. The results showed that KH550-g-SiO2 significantly improve the thermal stability of the PUF-0.5P-xSiO2 foams. In addition, the compressive strength of PUF-0.5P-xSiO2 foams was enhanced from 0.18 MPa (PUF-0.5P) to 0.45 MPa (PUF-0.5P-2.0SiO2) under 20 % strain. The flame retardant properties of PUF-0.5P-2.0SiO2 reached UL-94 V-0 grade. Meanwhile, the addition of KH550-g-SiO2 also decreased the thermal conductivity from 0.046 W/m·k to 0.037 W/m·k for PUF-0.5P-2.0SiO2. This work may provide an approach to obtain the biobased lightweight polyurethane foams for the application in packaging and building areas.

Synthesis and study of the properties of nanocomposite polyurethane-polyisocyanurate foams obtained with the usage of Cloisite 30B nanoclay small additives

A series of nanocomposite polyurethane-polyisocyanurate foams were obtained using chemically modified Cloisite 30B nanoclays. The influence of small additives of Cloisite 30B nanoclay on the morphology of the cellular structure and changes in the physical, mechanical and thermal characteristics of the synthesized materials was analyzed. It has been proven that the introduction of this filler into the composition in small quantities contributes to the ordering of the cellular structure and the improvement of the basic functional foams’ properties.

Adsorption of Uranium (VI) From Aqueous Solution Using Melamine Formaldehyde Organo Clay Nanocomposite Foam as a Novel Adsorbent

Uranium is a toxic radioactive element and is usually found in the environment in hexavalent form. It has become necessary to remove uranium, which can be released into the environment in excessive amounts through nuclear industrial activities, from access waters. Melamine formaldehyde/organo clay nano composite foam (MFCNCF) was prepared as a novel adsorbent by hardening with thermal treatment. Structural, crystallographic textural and surface morphological characterization of the prepared adsorbent was made by Fourier transform infrared spectrophotometry (FTIR), X-Ray diffraction (XRD), Scanning electron microscopy (SEM) and High-resolution transmission electron microscopy (HRTEM) analyses. This study aimed to investigate the adsorption of U(VI) from aqueous solutions by MFCNCF and its dependence on various variables, such as initial uranium concentration, adsorption time, adsorbent dosage, initial pH, and temperature. Additionally, its adsorption isotherm analysis and adsorption kinetics and thermodynamics were also examined. For this purpose, batch adsorption experiments were carried out and the equilibrium concentration of U(VI) in the aqueous solution was measured with a UV-Vis spectrophotometer at a wavelength of 433 nm, which corresponds to its maximum absorptivity. The results regarding adsorption kinetics showed that 30 min was sufficient to reach adsorption equilibrium and the data showed a high fit to the pseudo-second-order kinetic model. Isotherm analysis also revealed a high fit of the data to the Type III isotherm and the Halsey model. Based on these fits, an adsorption mechanism involving two regions (electrostatic and complex formation) is proposed for the current adsorption system. The adsorption isosteric enthalpy and entropy values for the first and second regions were found to be −5.35 and 2.02 kJ/mol and −16.98 and 6.40 J/mol, respectively. The experimental results showed that the prepared nanocomposite foam adsorbent is an effective and potential alternative for the effective removal of U(VI) from aqueous solutions.

Rational Design of Oil-Resistant and Electrically Conductive Fluorosilicone Rubber Foam Nanocomposites for Sensitive Detectability in Complex Solvent Environments.

Recent years have witnessed the explosive development of highly sensitive smart sensors based on conductive polymer foam materials. However, the design and development of multifunctional polymeric foam composites as smart sensors applied in complex solvent and oil environments remain a critical challenge. Herein, we design and synthesize vinyl-terminated polytrifluoropropylmethylsiloxane through anionic ring-opening polymerization to fabricate fluorosilicone rubber foam (FSiRF) materials with nanoscale wrinkled surfaces and reactive Si-H groups via a green and rapid chemical foaming strategy. Based on the strong adhesion between FSiRF materials and consecutive oxidized ketjen black (OKB) nano-network, multifunctional FSiRF nanocomposites were prepared by a dip-coating strategy followed by fluoroalkylsilane modification. The optimized F-OKB@FSiRF nanocomposites exhibit outstanding mechanical flexibility in wide-temperature range (100 cycle compressions from -20 to 200 °C), structure stability (no detached particles after being immersed into various aqueous solutions for up to 15 days), surface superhydrophobicity (water contact angle of 154° and sliding angle of ∼7°), and tunable electrical conductivity (from 10-5 to 10-2 S m-1). Additionally, benefiting from the combined actions of multiple lines of defense (low surface energy groups, physical barriers, and "shielding effect"), the F-OKB@FSiRF sensor presents excellent anti-swelling property and high sensitivity in monitoring both large-deformation and tiny vibrations generated by knocking the beaker, ultrasonic action, agitating, and sinking objects in weak-polar or nonpolar solvents. This work conceivably provides a chemical strategy for the fabrication of multifunctional polymeric foam nanocomposite materials as smart sensors for broad applications.

The effect of in‐situ fibrillated polytetrafluoroethylene on the rheological, mechanical, and foaming properties of polystyrene based nanocomposite foams

AbstractPolystyrene/polytetrafluoroethylene (PS/PTFE) in‐situ fibrillated nanocomposites were prepared by melt blending using a HAAKE torque rheometer, and the effects of different contents of in‐situ nanofibrillated PTFE on the properties of PS/PTFE nanocomposites were studied. The results showed that PTFE was in‐situ nanofibrillation in the composites, and the toughness, energy storage modulus and complex viscosity of PS/PTFE nanocomposite are all improved. When the content of PTFE was 3 wt%, the elongation at break was the highest, which was three times that of neat PS. What is more, the addition of PTFE significantly improved the cell morphology of PS/PTFE nanocomposite foams by supercritical fluid foaming. The cell structure and morphology of PS/PTFE (3 wt%) nanocomposite foam was the best under 110°C foaming temperature, and the cell diameter and cell density were 3.27 μm and 1.11 × 1010 cells/cm3, respectively. In addition, the tensile strength of PS/PTFE nanocomposite foams increased from 35.4 MPa of neat PS foam to 39.6 MPa of PS/PTFE (3 wt%) foam.

Continuous Remediation of Congo Red Dye Using Polyurethane-Polyaniline Nano-Composite Foam: Experiment and Optimization Study

This study employed an innovative approach, utilizing prepared dried polyurethane-polyaniline nano-composite, through in-situ polymerization, for continuous remediation of Congo red dye. Response Surface Methodology (RSM) based on the Box-Behnken design (BBD) model was utilized to optimize the processing parameters, including initial dye concentration, flow rate, and pH. The two-factor interaction (2FI) model emerged as the most significant, highlighting the influence of individual and interaction effects of the factors. Optimization of the dye remediation process yielded the optimal conditions of a flow rate of 10 mL/min, acidic pH of 5.00, and dye concentration of 20 mg/L, resulting in an impressive, predicted removal efficiency of 99.09% agreeing with the experimental value. Moreover, the maximum adsorption capacity was determined to be 329.68 mg/g. Characterization of the adsorbent material involved techniques such as Scanning electron microscopy (SEM), Fourier transforms infrared spectra (FTIR), X-ray spectroscopy (XRD), and Zeta potential analysis. This material offers a sustainable alternative in industries to treat Congo red dye before being disposed of into the environment.

Development and Optimization of a Nanocomposite Gel Foam for Inhibiting Coal Spontaneous Combustion

ABSTRACT A nanocomposite gel foam inhibitor was made by grafting tea polyphenol onto sodium polyacrylate through the graft polymerization reaction, which was then combined with graphene oxide and a foaming agent. Response surface analysis was used to optimize the ratio to improve the water absorption of the inhibitor. The microstructure of the inhibitor was studied using X-ray diffraction and Fourier-transform infrared spectroscopy. The anti-spontaneous combustion performance of the nano-composite gel foam was tested through a leakage wind plugging experiment and a thermogravimetric experiment. The results show that the optimal additions of graphene, tea polyphenol, and potassium persulfate were 0.76%, 2.806%, and 0.727% of acrylic acid, respectively. The ultimate pressures of the gel foam before and after fully forming the gel were 0. 26 kPa and 0. 736 kPa, respectively, which satisfies the demand for leakage wind plugging in a coal mine. The critical temperature and dry cracking temperature of the gel foam were 112.4°C and 201.0°C, respectively, and the quality of the oxygen-absorbing and weight-gaining stage were almost unincreased. The gel foam showed good water retention, oxygen barrier, and antioxidant properties and can play a significant role in inhibiting the coal spontaneous combustion.

Preparation of Melamine Urea Formaldehyde Organo Clay Nanocomposite Foams Using Thermal Processing and Microwave Irradiation Techniques and Investigation of Their Thermal Insulation and Compressive Strength

Preparation of Melamine Urea Formaldehyde Organo Clay Nanocomposite Foams Using Thermal Processing and Microwave Irradiation Techniques and Investigation of Their Thermal Insulation and Compressive Strength

New Fire-Retardant Open-Cell Composite Polyurethane Foams Based on Triphenyl Phosphate and Natural Nanoscale Additives.

Despite the mechanical and physical properties of polyurethane foams (PUF), their application is still hindered by high inflammability. The elaboration of effective, low-cost, and environmentally friendly fire retardants remains a pressing issue that must be addressed. This work aims to show the feasibility of the successful application of natural nanomaterials, such as halloysite nanotubes and nanocellulose, as promising additives to the commercial halogen-free, fire-retardant triphenyl phosphate (TPP) to enhance the flame retardance of open-cell polyurethane foams. The nanocomposite foams were synthesized by in situ polymerization. Investigation of the mechanical properties of the nanocomposite PUF revealed that the nanoscale additives led to a notable decrease in the foam's compressibility. The obtained results of the flammability tests clearly indicate that there is a prominent synergetic effect between the fire-retardant and the natural nanoscale additives. The nanocomposite foams containing a mixture of TPP (10 and 20 parts per hundred polyol by weight) and either 10 wt.% of nanocellulose or 20 wt.% of halloysite demonstrated the lowest burning rate without dripping and were rated as HB materials according to UL 94 classification.

Lightweight Dual-Functional Segregated Nanocomposite Foams for Integrated Infrared Stealth and Absorption-Dominant Electromagnetic Interference Shielding

HighlightsLightweight dual-functional segregated nanocomposite foams are developed via the supercritical CO2 (SC-CO2) foaming combined with hydrogen bonding assembly and compression molding strategyThe segregated nanocomposite foams exhibit superior infrared stealth performances benefitting from the synergistic effect of highly effective thermal insulation and low infrared emissivity.Excellent absorption-dominant electromagnetic interference shielding performances are achieved owing to the synchronous construction of microcellular structures and segregated structures

Superlight flame-retardant poly(aryl ether ketone)/polyurea nanocomposite foam with excellent solvent-resistance and shape memory performance

The preparation of engineering plastic foams with required performances by supercritical CO2 (sc-CO2) foaming method faces to some challenge, such as high foaming temperature and narrow foaming temperature window. In this work, we used polymeric methylene diphenyldiisocyanate (PMDI) as a reactive plasticizer for modifying poly(aryl ether ketone) (PAEK) to significantly reduce foaming temperature and widen foaming temperature window. The PAEK/PMDI blends presented excellent sc-CO2 foaming performance, such as dramatically low foaming temperature and higher expansion ratio. After the sc-CO2 foaming, the PMDI was gradually converted to polyurea (PUA) by introducing water and induce microphase separation process in the cell wall of PAEK/PMDI foams. As a result, PAEK/PUA nanocomposite foams with intrinsic fire-retardancy and heat resistance were formed, in which the nanosized PUA phase was dispersed in the PAEK matrix. The formation of nanostructure in the cell wall through chemical reaction of PMDI with water endowed outstanding performances of PAEK/PUA nanocomposite foams. Compared to the PAEK foam, the PAEK/PUA nanocomposite foam showed superlight and exceptional solvent resistance performance, and also presenting shape memory property at high temperature.

Lightweight carbon foam composites embedded with RGO/SrFe12O19 hybrid: Fabrication, structural and electromagnetic shielding performance in 8.2 to 12.4 GHz

Today's growth of wireless technology has increased the demand for composite materials with absorption-based shielding capabilities and the composites of dielectric and magnetic materials are suitable for producing high shielding effectiveness (SE). The present study establishes a facile way to synthesize carbon foam embedded with strontium ferrite (SrFe12O19) nanoparticles decorated within/ on reduced graphene oxide (RGO) sheets. In this work, polyurathene templete slab is dipped in the homogenous slurry prepared from RGO/SrFe12O19 (RS) hybrid and phenolic resin followed by carbonization to produce the CF/RGO/SrFe12O19 (CRS) composite foam. The synthesized CRS3 nanocomposite foam exhibits maximum shielding effectiveness due to an absorption (SEA) value of 26.6 dB i.e., ∼99.7% attenuation, and absolute specific shielding effectiveness (SSEt) value of 250.70 dBcm2g–1. The high SEA value of synthesized composite carbon foam is obtained because of the synergistic effect of porous morphology, dielectric losses and magnetic losses.

Facile Preparation of Lightweight Natural Rubber Nanocomposite Foams with High Wear Resistance.

The light weight and excellent mechanical properties of rubber foam means that it is widely applied in the aerospace, automobile, and military industries. However, its poor wear resistance contributes directly to a short service life and a waste of resources. Therefore, the design and development of high-wear-resistance rubber foam are of great importance. In this work, some nanoclay/rubber composite foams were prepared by blending NR/EPDM with different kinds of nanoclays containing layered double hydroxide (LDH), montmorillonite (MMT), and attapulgite (ATP) to indicate the effects of the kinds of nanoclays on the wear resistance and mechanical properties of nanoclay/rubber composite foams. The kinds of nanoclay/rubber composite foams were investigated by Fourier transform infrared spectroscopy, scanning electron microscopy, and X-ray diffraction. The results showed that nanoclay has heterogeneous nucleation in composite foamed materials. The wear resistance of the composite foam materials with added nanoclay was significantly improved, and the MMT of the lamellar structure (increased by 43.35%) and LDH (increased by 38.57%) were significantly higher than the ATP of the rod-like structure (increased by 13.04%). The improvement in the wear resistance of the matrix was even higher. Compared with other foams, the wear resistance of the OMMT-NR/EPDM foam (increased by 58.89%) with a lamellar structure had the best wear resistance. Due to the increase in the lamellar spacing of the modified OMMT, the exfoliation of worn rubber molecular chains has little effect on the adjacent molecular chains, which prevents the occurrence of crimp wear and further improves the wear resistance of composite foaming materials. Therefore, this work lays the foundation for the manufacturing of rubber foams for wear-resistant applications.

Development and modeling of an ultra-robust TPU-MWCNT foam with high flexibility and compressibility

Abstract Developing a cost-effective industrially scalable manufacturing method that can improve the mechanical properties of nanocomposite foams with higher flexibility, compressibility, and, at the same time, mechanically robustness is of significant interest. In this study, porous thermoplastic polyurethane (TPU)/multiwalled carbon nanotube (MWCNT) was fabricated with the chemical blowing agent (CBA) by a combination of compounding-compression molding methods. The effects of CBA and MWCNT contents on the foam morphology, porosity, foam cell size, Young’s modulus, and compressibility of fabricated samples were investigated. Through conducting cyclic compressive tests, it was observed that nanocomposite foams exhibited consistent mechanical responses across multiple compressive cycles and demonstrated notable characteristics, including high compressibility (up to 76.4% compressive strain) and high elastic modulus (up to 8.8 ± 2.6 MPa). Moreover, theoretical approaches were employed to predict the elastic modulus of solid and foam TPU/MWCNT. For solid MWCNT/TPU, a specific micromechanical model based on different modifications of the Halpin-Tsai (HT) approach was used, which showed a good agreement with experimental data at different MWCNT contents. Furthermore, the constant parameters of Gibson and Ashby’s method were found to successfully predict the elastic modulus of foam TPU/MWCNT at different MWCNT and CBA percentages.

Improving the performance of triboelectric nanogenerators using flexible polyurethane nanocomposites foam filled with montmorillonite

Flexible polyurethane (FPU) foam is flexible and adaptable, making it a promising candidate for utilization as a triboelectric layer in triboelectric nanogenerator (TENG) devices. Nevertheless, the mechanical properties and output voltages of FPU foam are limited, prompting the need to explore modifications that can enhance its performance. In this study, FPU foam was modified through the incorporation of natural montmorillonite (Na-MMT) nanoclay at different weight ratios (0.1, 0.3, 0.5, and 0.7 wt%), resulting in the development of FPU/Na-MMT nanocomposites. The exfoliation of Na-MMT within the FPU matrix was established using XRD and TEM techniques. Morphology analysis by SEM confirmed that adding Na-MMT reduced the cavity and pore diameters of the FPU foam. The compressive strength of the FPU/Na-MMT0.3 composite showed the highest increase of 27.75% when compared to the pristine FPU foam. Moreover, adding Na-MMT to FPU showed an improvement in the output voltage of the TENG for all nanocomposites, with the FPU/Na-MMT0.3 exhibiting the highest improvement of + 62.37% at a force of 4.8 N and a frequency of 5 Hz, compared to pristine FPU. The fabricated TENG device achieved a maximum power density of 0.0328 mW/cm2 at a load resistance of 20 MΩ with a contact area of 9×5 cm2. This device could power three commercial white light-emitting diodes (LEDs) connected in series. Additionally, the fabricated TENG device was employed to charge a 10 µF capacitor, reaching an energy storage of 1185.8 µJ. This demonstrates the device’s effectiveness in energy harvesting. Consequently, the prepared flexible FPU/Na-MMT nanocomposite foams are a promising material to use in TENG devices to power flexible electronic devices.