Abstract The automotive and aviation industries require lightweight materials to enhance working efficiency. Composites combine materials such as aluminium, magnesium, titanium, steel, and copper with various forms of reinforcements to offer lightweight alternatives for a range of applications. The present investigation aims to fabricate a Silver-Grey Magnesium (Mg-25%Si) alloy-based nanocomposite with silicon dioxide (SiO2) nano reinforcement at weight % of 0, 3.25, 6.5 and 9.75 utilizing the two step stir casting method. Prosopis juliflora is utilized in the production of different weight percentages of SiO2 nano reinforcements. The microhardness, tensile, wear, and impact tests are performed on the Silver-Grey Magnesium nanocomposites (Mg-25%Si/SiO2) utilizing a computerized tensometer testing machine, a Vicker’s hardness tester, a pin-on-disc tribometer, and an Izod impact, respectively. The x-ray diffraction (XRD), Field Emission Scanning Electron Microscope (FESEM), and Energy-dispersive x-ray spectroscopy (EDAX) with elemental mapping microstructure were employed to scrutinize the tensile specimen fracture, EDAX, elemental mapping microstructure, wear, CoF, and worn surface characterization and impact strength analysis. When compared to the Silver-Grey Magnesium (Mg-25%Si) base alloy, the results of the Mg-25%Si/SiO2 nanocomposites demonstrated an increase in SiO2 nano reinforcements that significantly increased microhardness, tensile strength, wear resistance, and impact strength. The corresponding values are 113.36 VHN, yield and ultimate tensile strength of 603.25 MPa and 665.84 MPa, 0.00478 mm3 m−1, CoF of 0.38421 and 400 J m−1.
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