Multi-span Greenhouse Research Articles

Simulation of ambient temperature and humidity distribution in eight-span greenhouse under different wind conditions and corn height

The greenhouse environment suitable for crop growth usually depends on reasonable ventilation, and outdoor air flow state and indoor crop height are important factors affecting the ventilation effect. This study conducted simulation and experimental research on corn cultivation in an eight-span plastic greenhouse, analyzing the effects of outdoor wind speed, wind direction, and indoor crop height variations on the uniformity of temperature and relative humidity distribution as well as the air flow dynamics within the greenhouse. The study shows that as outdoor wind speed increases from 0.5 m/s to 2.5 m/s, for every 1 m/s increment, temperatures decrease by 2.2 °C and 0.9 °C, respectively. The increase in outdoor wind speed resulted in uniformity of greenhouse temperature and humidity along the vertical height, but exacerbated the degree of inhomogeneity in the east-west direction. The change in outdoor wind direction leads to differences in airflow direction and ventilation volume. On the south side of the greenhouse, while temperature is lower, the relative humidity is higher, with maximum differences in temperature and humidity between the north and south sides being 0.6 °C and 1.5 %, respectively, when the northeast wind blows. The east wind has the best cooling effect. The uneven degree of temperature and humidity distribution in the east and west direction of the greenhouse is positively correlated with crop height. This study can provide valuable insights for adjusting and optimizing natural ventilation strategies in large multi-span greenhouses.

Experimental study of ambient temperature and humidity distribution in large multi-span greenhouse based on different crop heights and ventilation conditions

Analyzing the distribution of temperature and humidity within a greenhouse is essential for optimizing ventilation strategies and improving crop quality and yield. The temperature and humidity distribution of eight-span greenhouse under natural ventilation and mechanical ventilation is studied experimentally. The influence of different crop height on temperature and humidity distribution in greenhouse and the influence of different mechanical ventilation strategies on temperature regulation were discussed. The results showed that the temperature difference between inside and outside the greenhouse decreased with the increase of crop height. Under natural ventilation conditions, the soil surface temperature is the highest, and the temperature at 0.5 m above the surface is the lowest, with the maximum temperature difference of 0.9 ℃. The temperature in the greenhouse was higher in the west and lower in the east, and the temperature difference decreased with the increase of crop height. In the east–west direction, the maximum temperature difference between tall crops, short crops and non-planted crops was 0.7 ℃, 0.9 ℃ and 1.0 ℃, respectively. High crops increase the relative humidity in the greenhouse and increase the uneven distribution of relative humidity. When growing tall crops, the difference between indoor and outdoor relative humidity is only 2.3 %. When the external shade and fan are turned on at the same time, the cooling effect is the best, the energy consumption is lower, and the temperature distribution is the most uniform. The results provide a valuable reference for optimizing greenhouse structure, formulating ventilation strategy and reducing agricultural energy consumption.

Multi-Span Greenhouse Energy Saving by External Insulation: System Design and Implementation

To address the issues of excessive heat loss from the roofs of multi-span greenhouses and high energy consumption for heating during winter production, we propose an approach for the external insulation of the roof of multi-span glass greenhouses and have developed an external insulation system (EIS) to practice this approach. The system achieved full coverage of the greenhouse roof through mechanized unfurling and furling of external thermal blankets, thereby achieving energy-saving insulation. This paper describes the overall design and working method of the EIS, providing detailed design and structural parameters for critical components such as the traction rope transmission mechanism and the rail-type sealing structure. Through a system verification experiment, the specifications of the traction rope were determined and the rationality of the EIS’s thermal blanket unfurling and furling time was confirmed. An insulation performance experiment indicated that the average heat flux of the greenhouse roof covered with the external thermal blanket over 14 continuous nights was 54.2 W/m2, compared with 198.6 W/m2 for a single-layer glass roof. Covering the roof with the external thermal blanket reduced heat loss from the glass roof by 72.7%. The average heat flux of the roof of the Venlo-type multi-span greenhouse with double-layer internal insulation was 99.9 W/m2 during the same period, indicating that the heat loss from the roof using external insulation was only 50.3%. This study provides a novel thermal insulation approach and an energy-saving system for multi-span greenhouses.

Thermal performance and energy cost of Korean multispan greenhouse energy-saving screens

Protected agricultural system such as a greenhouse cultivation is increasingly replacing traditional farming systems. Nonetheless, high energy demand in greenhouse farming requires innovative technologies through the use of climate screens to ensure sustainable production. Thus, this study developed a novel methodology for examining the energy retention capacity and economic effectiveness of greenhouse climate screen materials using their thermophysical, radiometric and aerodynamic properties in TRNSYS software. The TRNSYS model was developed to determine the energy consumption, which was validated using a multi-span Venlo-type experimental greenhouse (Yeoju, South Korea). Further analyses on energy saving capacity of different screens and the equivalent energy costs were performed. The results from this research showed that among the fifteen investigated screens, the ensemble screen (M3) saved 34.09 kWh.m−2 of annual energy, equivalent to 60 % of the heating energy demand, and energy cost of 4490.26 Korean won. m−2. Further, the results revealed that the climate screens with multi-layer, thermoreflective, low longwave transmissivity, impermeable and aluminized strips or surface characteristics and features have a considerable impact on reducing greenhouse energy use and desirable for high energy-saving. This research has demonstrated that the techniques and methods utilised can investigate all the types of covering and thermal screens used in greenhouse.

Effect of Greenhouse Film Cover on the Development of Fungal Diseases on Tomato (Solanum lycopersicum L.) and Pepper (Capsicum annuum L.) in a Mediterranean Protected Crop

Greenhouses on the Mediterranean coast mainly use plastic materials as their cover. The influence of light exerted by these materials directly affects the crops by modifying the environment in which they develop. The aim of this study was to analyze the effect of the use of two plastic films in an experimental greenhouse on the development of fungal diseases in two spring–summer crop cycles: tomato (Solanum lycopersicum L.) from February to July 2021 and pepper (Capsicum annuum L.) from February to July 2022. The study was carried out in Almeria (Spain) in a multispan greenhouse divided transversely into two sectors by a polyethylene sheet. A commercial film was installed in the east sector (90% of transmissivity and 55% diffusivity) and an experimental film was installed in the west sector (85% of transmissivity and 60% diffusivity). In addition, the effect of the yield and quality of the harvested fruit was determined. In this study, two diseases were established naturally on the crop: (i) powdery mildew (Leveillula taurica) in both the tomato and the pepper crop cycles and (ii) early blight (Alternaria solani) in the tomato. The analyses of both diseases showed that the areas of the greenhouse that used the plastic cover, which presented a lower sunlight transmissivity, showed higher levels of disease than the areas that used the plastic cover that allowed greater transmissivity of light within the greenhouse, differing statistically in some phases of the crop. The marketable yield was 4.2% (for tomato) and 3.1% (for pepper) higher in the sector with the experimental film with high transmissivity. For both crops, the quality of the fruits did not show statistically significant differences.

CFD Investigation on Key Design Parameters of a Hoop-Type Greenhouse

Many blueberry farmers use an open-sided hoop-type greenhouse to enhance agricultural output. A common problem in multi-span greenhouses is the loss of ventilation that scales with the increase in span number. This paper examines the effects of reducing the greenhouse height and adding covers to the formerly open sides in a two-span greenhouse to understand better flow characteristics that may contribute to energy loss. It concludes that lowered height can create a more even temperature distribution, while side covers make the flow direction more predictable but decrease flow speed and increase internal temperature. This paper recommends adding side covers with controllable height to the greenhouse to increase the temperature during cooler periods of the day.

Influence of the Diffusivity and Transmittance of a Plastic Greenhouse Cover on the Development of Fungal Diseases in a Cucumber Crop

Mediterranean greenhouses are usually covered by plastic materials (films); these films allow light to pass through them, modifying some of their characteristics. The properties of the plastic cover influence the development of greenhouse crops. In addition, it can influence the stresses that the plants endure and the development of fungal diseases in the crop. The aim of this study is to analyze the effect that an experimental film cover, with high transmittance and high light diffusivity, produces on the development of fungal diseases on a cucumber crop (Cucumis sativus L.). Two different film covers were compared: (i) commercial film (transmittance of 85%; diffusivity of 60%); and (ii) experimental film (transmittance of 90%; diffusivity of 55%). The study was carried out across two autumn–winter crop cycles in a multi-span greenhouse divided into two isolated sectors. Three fungal diseases caused the main damage to the cucumber crop: downy mildew (Pseudoperonospora cubensis), powdery mildew (Sphaerotheca fuliginia) and gummy stem blight (Didymella bryoniae). In the case of powdery mildew, a greater severity in the sector was observed with the commercial film in comparison with the sector with the experimental film, with significant statistical differences between the two sectors in both crop cycles. Downy mildew and gummy stem blight were fungal diseases with less presence than downy mildew, and a greater presence of these two fungal diseases in the sector with the commercial film was also observed in both crop cycles.

Comparison of Tomato Growth and Yield according to Solar Radiation by Location in Multi-span Greenhouses

Comparison of Tomato Growth and Yield according to Solar Radiation by Location in Multi-span Greenhouses

Structural Performance Evaluation of a Multi-span Greenhouse with Venlo-type Roof According to Bracing Installation

Structural Performance Evaluation of a Multi-span Greenhouse with Venlo-type Roof According to Bracing Installation

Greenhouse heating by energy transfer between greenhouses: System design and implementation

Multi-span greenhouses consume enormous amounts of energy for heating in northern China, resulting in poor profitability and unsustainability. A greenhouse heating system, utilizing energy transfer between greenhouses based on a dual source heat pump, was designed to remedy this issue. The system collects surplus air heat inside Chinese solar greenhouses (CSGs) for heating multi-span greenhouses. Through enabling a greenhouse energy transfer in time and space, improved utilization efficiency of surplus air heat in CSGs is achievable, resulting in an overall reduction of heating costs. This study defines the heating approach and describes the overall system design. The dual source heat pump acts as the core component, with two separate evaporators placed in the CSG and ambient air. Calculations for system sizing are then presented, including a heating load model of multi-span greenhouses, a surplus air heat model of CSGs, the selection of required equipment (dual source heat pump, heat storage tank, and surface air cooler of the combined air conditioning unit), and the area matching. Finally, a case study illustrates the implementation processes of the heating system. The available CSG surplus air heat ranged 100.8–112.6 W m−2 for system sizing, and the minimum area of CSGs was suggested to be twice the multi-span greenhouse area. The pilot test showed that the running status and heating effect of the system was stable. The coefficient of performance (COP) of the heat pump reached 4.3–4.8 when using CSG surplus air heat as the heat source, performing 23–26 % higher than when using ambient air over the same periods. Throughout the entire course of heat collection, dual source heat pumps, switching sources based on their setting, achieved a total COP of 3.4–4.2, increased by 6–11 % compared with air source heat pumps. This study provides a novel heating approach and an energy-saving system for multi-span greenhouses.

Modeling-Based Energy Performance Assessment and Validation of Air-To-Water Heat Pump System Integrated with Multi-Span Greenhouse on Cooling Mode

The purpose of this study was to conduct a modeling-based energy performance assessment and validation of an air-to-water heat pump (AWHP) system, in the cooling mode, integrated with a multi-span greenhouse using TRNSYS software. We used the building energy simulation (BES) model to investigate the performance characteristics of the AWHP system for greenhouse cooling. We modelled the components of the AWHP system, including the fan coil unit (FCU), water storage tank, and water circulation pump integrated with the greenhouse model. The proposed model included all the components of the experimental system. We validated the proposed model by comparing the simulation results with those obtained from field experiments. We investigated the cooling energy supply to the multi-span greenhouse, greenhouse internal air temperature, heat pump (HP) output temperature, and coefficient of performance (COP). We evaluated the performance of our model by calculating the Nash–Sutcliffe efficiency (NSE) coefficient of all the validated components. Furthermore, we performed linear regression analyses (R2) to determine the relationship between the different parameters. NSE values of 0.87, 0.81, and 0.93, for the greenhouse internal air temperature, the energy supply to the greenhouse, and the HP output water temperature, respectively, validated the prediction accuracy of the model. Moreover, R2 values of 0.83 and 0.39 indicated that cooling loads are more dependent on ambient solar radiation than ambient air temperature. Furthermore, an R2 value of 0.91 showed a linear relationship between the HP’s energy consumption and ambient air temperature. The average daily COP of the HP system was 2.9. Overall, the simulation results showed acceptable correlation with the experimental results. The high NSE values validated the high predictive power of the model. The proposed validation model can be used to improve the performance of systems by optimizing the control strategies and capacities of the equipment (e.g., the HP, the FCU, and the area of the greenhouse). We have provided detailed information to enable engineers, researchers, and consultants to implement the model for their specific needs.

Exploring the economic impact of carbonic fertilisation in greenhouses in western Almería (Spain)

Aim of study: To assess the economic viability of implementing carbon fertilisation (CF) on the Campo de Dalías greenhouse agricultural sector. Area of study: Agricultural area of Campo de Dalías (Southeast of Spain), the highest density of greenhouses for horticulture in Europe, with an area of 21,285 ha of greenhouses, spread over an entire area of 33,000 ha. Material and methods: Based on the technology currently used in the Campo de Dalías, we estimated the impact of introducing technology that could incorporate CF (multi-span greenhouses) and that of CF itself. The main indicators analysed were value added, employment, gross output, and input use, and especially water consumption. Main results: The results show an improvement in the most important indicators analysed, making CF an economically viable technique that will help the development process of the agricultural sector in Campo de Dalías. Research highlights: Campo de Dalias production competes in Central European markets with others coming from areas with lower costs (North Africa) or those with higher technical standards (mainly the Netherlands). Species traditionally grown in the Campo de Dalías greenhouses have disappeared due to their low profitability. Technological innovation is the only way out to prevent this important sector from continuing losing value.

Aeration of hangar type greenhouses during the cold period of the year

The article presents a calculation of the aeration of a multi-span greenhouse in the cold period of the year with aeration openings areas taken in the warm period of the year. To achieve normalized flow rates of supply and exhaust air, the values of which are different in different sources, aeration calculations were performed at different opening angles of aeration openings.

The Influence of Different Cooling Systems on the Microclimate, Photosynthetic Activity and Yield of a Tomato Crops (Lycopersicum esculentum Mill.) in Mediterranean Greenhouses

The purpose of this study was to analyse the effect of different evaporative cooling systems compared to natural ventilation on the microclimate, photosynthetic activity and yield of a tomato crop (Lycopersicum esculentum Mill.) in a spring-summer cycle. In this study, the expenditure of electricity and water caused by the different refrigeration systems and their economic cost was analysed. The study was carried out in three multi-span greenhouses: (i) a greenhouse with evaporative pads and fans and natural ventilation (PS + NV); (ii) a greenhouse with a fog system and natural ventilation (FS + NV); (iii) a greenhouse only with natural ventilation (NV). The photosynthetic activity was higher in the greenhouse with natural ventilation (14.7 µmol CO2 m−2 s−1) than in the greenhouse with the pad-fan system (14.6 µmol CO2 m−2 s−1; without a statistically significant difference) and in the greenhouse with fog system (13.4 µmol CO2 m−2 s−1; with a statistically significant difference). The production was higher in the greenhouse with the pad-fan system (5.0 kg m−2) than in the greenhouse with natural ventilation (4.8 kg m−2; without a statistically significant difference) and in the greenhouse with a fog system (4.5 kg m−2; with a statistically significant difference). In general, photosynthetic activity and crop production increased as the maximum temperature (and the number of hours of exposure to high temperatures) decreased. It has been observed that the improvement in temperature conditions inside the greenhouses in spring-summer cycles produces increases in the photosynthetic activity of the tomato crop and, consequently, growth in production. The energy and water consumption derived from the use of active-type cooling systems have not been offset by a representative improvement in photosynthetic activity or crop production.

Analysis of Heat and Mass Distribution in a Single- and Multi-Span Greenhouse Microclimate

Recently, heat and mass distributions within a greenhouse were assumed to be homogeneous. Heat is gained or lost in absolute terms, and crop contribution in a greenhouse or its effect is not considered. In this study, statistical analyses were conducted to establish the significance of heat and mass variation at sensor nodes in two single-span and multi-span greenhouses. Three greenhouses were used in this study, 168 m2 floor area a single-layered (SLG), double-layered (DLG) single-span gothic roof type greenhouses, and 7572.6 m2 floor area multi-span greenhouse (MSG). The microclimatic parameters investigated were temperature (T), relative humidity (RH), solar radiation (SR), carbon dioxide (CO2), and vapor pressure deficit (VPD). To check their horizontal distribution, all microclimate data collected from each sensor node in each greenhouse were subjected to descriptive statistics and Tukey honestly significant difference (HSD) test. The lowest minimum temperatures of 2.93 °C, 3.33 °C and 10.50 °C were recorded at sensor points in SLG, DLG, and MSG, respectively, whereas the highest maximum temperatures of 29.17 °C, 29.07 °C and 27.20 °C were recorded at sensor point, in SLG, DLG, and MSG, respectively. The difference between the center and the side into the single-span was approximately 0.88–1.0 °C and in the MSG was approximately 1.03 °C. Significant variation was observed in the horizontal distribution of T, RH, SR, and VPD within SLG, DLG, and MSG. Also significant was CO2 in the MSG. Estimating the energy demand of greenhouses should be done based on the distribution rather than assuming microclimatic parameters homogeneity, especially for T, with VPD as a control parameter. Such estimation should also be done using a crop model that considers instant changes in air and crop temperature.

Development and Validation of Air-to-Water Heat Pump Model for Greenhouse Heating

This study proposes a building energy simulation (BES) model of an air-to-water heat pump (AWHP) system integrated with a multi-span greenhouse using the TRNSYS-18 program. The proposed BES model was validated using an experimental AWHP and a multi-span greenhouse installed in Kyungpook National University, Daegu, South Korea (latitude 35.53° N, longitude 128.36° E, elevation 48 m). Three AWHPs and a water storage tank were used to fulfill the heat energy requirement of the three-span greenhouse with 391.6 m2 of floor area. The model was validated by comparing the following experimental and simulated results, namely, the internal greenhouse temperature, the heating load of the greenhouse, heat supply from the water storage tank to the greenhouse, heat pumps’ output water temperature, power used by the heat pumps, coefficient of performance (COP) of the heat pump, and water storage tank temperature. The BES model’s performance was evaluated by calculating the root mean square error (RMSE) and the Nash–Sutcliffe efficiency (NSE) coefficient of validation results. The overall results correlated well with the experimental and simulated results and encouraged adopting the BES model. The average calculated COP of the AWHP was 2.2 when the outside temperature was as low as −13 °C. The proposed model was designed simply, and detailed information of each step is provided to make it easy to use for engineers, researchers, and consultants.

Dynamic Energy Exchange Modelling for a Plastic-Covered Multi-Span Greenhouse Utilizing a Thermal Effluent from Power Plant

To utilize the energy in the thermal effluent, many attempts have been made to use the thermal effluent for agricultural facilities such as greenhouses. As the first step, it is important to estimate the energy loads of the greenhouse for deciding a suitable scale for the heating and cooling. Then, it is available to estimate the energy efficiency of the thermal effluent heat pump system installed in the greenhouse. Therefore, the main objectives of this study were to design and validate an energy model of the experimental greenhouse growing Irwin mangoes and to estimate the annual and maximum energy loads using building energy simulation (BES). Field experiments were conducted in a multi-span plastic-covered greenhouse growing Irwin mangoes to measure the internal environments of the greenhouse and crop characteristics. The energy exchange model of the greenhouse considering crop, cladding, heat pump was developed using BES. The BES model was validated using the data measured at field experiments. The designed model was found to be able to provide satisfactory estimates of the changes of the internal air temperature of the greenhouse (R2 = 0.94 and d = 0.97). The hourly energy loads computed by using the validated model were used to analyse the periodic and maximum energy loads according to the growth stage of the cultivated crops. Finally, the energy costs were compared according to the type of energy source based on the calculated annual energy loads. The average energy cost when using the thermal effluent—heat pump system was found to be 68.21% lower than that when a kerosene boiler was used.

Effect of ammonium nitrogen on pepper grown under soilless culture

The response of pepper (Capsicum annuum L.) to Ammonium-N was studied in a multispan greenhouse under soilless culture using coir fiber as substrate. Ammonium-N application rates were 0, 2, 4, 6 and 8 mM with a total-N concentration of 13 mM. The total content of the rest of all macronutrients in the nutrient solution was maintained from the beginning of the experiment until the end. The highest water uptake was recorded at 2 mM ammonium concentration in the nutrient solution. Compared to nitrate, ammonium nitrogen caused a decrease in nitrate absorption, but led to an increase when applying 8 mM ammonium. Despite a progressive increase in ammonium content in the nutrient solution, potassium absorption was constant below the ammonium concentration of 8 mM. Under a high N-NH4 content (from 6 to 8 mM) in the nutrient solution, high toxicity was found, deriving in the appearance of deformed or noncommercial fruits. There was a significant benefit by the use of ammonium as a component in the nutrient solution. The optimum yield ammonium concentrations were found in the range from 2 to 4 mM. Nevertheless, concentrations higher than 6 mM led into a decrease in commercial production, with the production of increasing deformed fruit, out of size and/or blossom-end rot.

CFD Study of Airflow and Microclimate Patterns Inside a Multispan Greenhouse

Understanding and improving greenhouses requires the analysis and modelling of energy and mass exchange phenomena. The mastery of all these physical mechanisms can make it possible to propose technological solutions to control the greenhouse climate. This study presents an analysis and simulation of air flow, temperature and humidity patterns ,in ½-ha multi-span greenhouse with oblique side walls,covered by insect proof nets.The site is located in the coastal area of southern Morocco. The fundamental calculation of climatic conditions is based on CFD, wich uses the mass, momentum and energy conservation equations. The dynamic influence of the insect screens and tomato crop on airflow movement, was described ,using the concept of the porous medium approach proposed by Darcy and Forchheimer.The coupling of convective and radiative exchanges at the plastic roof cover is considered. A good agreement was observed between the measured and simulated values for inside air temperatures and relative humidity. Insect screens significantly reduced airflow and increased thermal gradients inside the greenhouse. The results clearly showed the heterogeneity of the greenhouse’s internal climate, which infects agricultural production in quantity and quality

The Effect of Diffuse Film Covers on Microclimate and Growth and Production of Tomato (Solanum lycopersicum L.) in a Mediterranean Greenhouse

The efficient use of light is one of the most important factors for the development of greenhouse crops. It is increasingly necessary to use film covers that enhance transmittance and the proportion of diffuse light to generate a more homogeneous light distribution. The objective of this study was to evaluate the effect that an experimental film cover with high transmittance and high light diffusivity produces on the microclimate and the growth and yield of tomato crops (Solanum lycopersicum L.), compared with a commercial thermal film cover. The trial was developed during a spring–summer growing cycle in a multispan greenhouse divided into two compartments (sectors) separated by a vertical polyethylene sheet. In the East sector, a commercial film was installed (transmittance of 85% and diffusivity of 60%) and in the West sector, an experimental film was used (transmittance of 90% and diffusivity of 55%). The results show an increase in the marketable yield of 0.25 kg·m−2 in the sector with the experimental film, which represents 3.2% growth with respect to the commercial film. The photosynthetic activity measured in tomato leaves was 21.5% higher in plants growing in the sector with the experimental film, with had the highest transmittance. The increase in radiation transmittance of 14% produced greater photosynthetic activity without generating a higher inside air temperature at the crop level (at the height of 2 m above the floor). However, the mean temperature of the soil surface was statistically higher on the side with the diffuse experimental cover film, as a logical consequence of the higher level of intercepted solar radiation.