MPa Yield Strength Research Articles

Effect of manufacturing route on microstructure and micromechanical properties of AlCoCrFeNi high entropy alloy

The manufacturing route of a particular metallic alloy profoundly affects its microstructure, as well as mechanical properties. In that respect, the present research investigates the microstructure and microstructure-dependent mechanical properties of the AlCoCrFeNi high entropy alloy (HEA), that was manufactured via two different routes: (i) Atmospheric plasma spraying (APS) in the form of coating on a stainless steel subtract and (ii) vacuum arc melting (VAM) in the form of bulk material. AlCoCrFeNi HEA coating microstructure is composed of a solid solution (Ni) as a matrix, which contains different phases, as well as intermetallics and defects, such as splat boundaries. On the contrary, the microstructure of bulk AlCoCrFeNi HEA alloy is free from any secondary phases, and is homogeneous in nature, which consists of only the solid solution of Ni. The experimental results show that the strength of the bulk HEA (963.14 ± 28.58MPa of yield strength and 1005.58 ± 22.08MPa of compressive strength) is better than that of HEA coating (yield strength of 802.33 ± 43.76MPa and compressive strength of 817.73 ± 43.84MPa). The phase, as well as splat boundaries in the microstructure, are the ‘weakest link’ in the HEA coating, that serves as defect initiation site. As the bulk HEA alloy is free from these ‘weakest link’, thus, deformation of the material is guided through plastic flow of materials, in the terms of the barrelling effect.

Al-Ti-C (CNTs) master alloys improve room temperature and high-temperature mechanical properties of ZL205A alloy

The insufficient high-temperature properties of Al-Cu alloys represent a significant obstacle to their further development. The use of master alloy refiners can enhance the mechanical properties while refining the grains. This paper describes the preparation and characterization of Al-Ti-C (CNTs) master alloys containing submicron TiC particles through the aluminum melt reaction method, utilizing graphite powders (GPs) and (CNTs) as carbon sources,respectively.The effects of these two types of intermediate alloys on the microstructures and high-temperature mechanical properties of the ZL205A alloy were investigated at varying additive amounts. The results indicate that the Al-Ti-C (CNTs) master alloys contain TiC particles measuring up to 183 nm and 480 nm, respectively, with the Al-Ti-CNTs demonstrating a superior effect on the refinement of the ZL205A alloy. The optimal mechanical properties were achieved upon the addition of 0.3 wt% of the master alloy to the ZL205A alloy. The mechanical properties improved from 341.53 MPa (yield strength), 371.68 MPa (tensile strength), and 3.3 % elongation without the addition of master alloys to 413.20 MPa, 471.82 MPa, and 11.2 % with the addition of Al-Ti-CNTs and to 440.85 MPa, 492.61 MPa, and 10.8 % with the addition of Al-Ti-C, respectively.At a high temperature of 300°C, the mechanical properties of the ZL205A alloy improved from 144.0 MPa and 10.8 % (Al-Ti-C) to 174.87 MPa and 11.2 %, and 195.1 MPa and 13.8 % (Al-Ti-CNTs). The TiC particles generated in situ under a different carbon sources demonstrated distinct mechanisms in the grain refinement of the ZL205A alloy. TiC (GPa) with a larger size primarily impeded the further growth of grains, while TiC (CNTs) promoted the formation of crystalline nuclei and heterogeneous nucleation sites, thereby achieving grain refinement. Large-sized TiC particles prepared using graphite as the carbon source hindered further grain growth, whereas TiC produced using carbon nanotubes promoted the formation of nuclei and heterogeneous nucleation sites, resulting in grain refinement. In addition, both types of TiC particles contribute to the densification and strengthening of the ZL205A alloy through fine grain strengthening, precipitation strengthening, Orowan strengthening, load transfer strengthening, the pinning effect, and thermal mismatch strengthening. However,TiC(CNTs) exhibits a greater contribution to strength due to its high quantity and small size.

EXPERIMENTAL AND OPTIMIZATION-BASED ANALYSIS TO MAXIMIZE MECHANICAL-RELATED ATTRIBUTES OF FRICTION STIR WELDED CDA101 CU ALLOY JOINTS

This paper deals with the identification of optimized process parameters for FSW of 6[Formula: see text]mm thick CDA 101 Cu alloy plates. Three distinctive parameters, the tool’s traverse speed, rotational speed, axial load, have been considered as self-reliant variables for formulating a numerical model based on nonlinear regression-type approach, with the objective of anticipating mechanical attributes of joints. From the surface- and contour-type plots, it was revealed that the axial load in combination with rotational speed has played a dominant role in influencing the tensile and yield strength of the CDA101 Cu alloy joints. At the same time, the traverse speed of the tool has played a dominant role in enhancing the ductility of the CDA101 joints through the generation of ample volumes of frictional heat, which in turn have facilitated both coarsening of grain structures and softening of materials in an ideal manner. Employing tool rotational speed, traverse speed and axial load in the ranges of 1750–1900[Formula: see text]rpm, 23–27[Formula: see text]mm/min and 5.75–6.5[Formula: see text]kN, respectively, was found to enhance the tensile strength of the CDA101 Cu alloy joints. FSW process parameters attained through the numerical meta-model of RSM have led to the attainment of the highest value of tensile strength of 209.5[Formula: see text]MPa together with a 141.4[Formula: see text]MPa yield strength with very minimal fitting errors of 0.28% and 0.52%, respectively. A collection of additional experimental data has been employed to verify the formulated empirical-based formula and additionally, an entirely different optimization technique namely PSO (i.e. particle swarm optimization) was implemented for comparison and validation purposes. The formulated meta-model of RSM generated the largest value of % of elongation of 14.23%, though the relative percent error was around 1.988%, which was slightly larger than that of the value (i.e. 14.11%) generated by PSO, with a relative error of 0.58%.

Optimising the quality of several welds in a metal-inert gas arc joining of AA6082 and AA7075 using the grey-based Taguchi technique

In recent times, welding procedures have become increasingly crucial for fabrication and manufacturing businesses. Gas metal arc welding, also known as metal inert gas (MIG) welding, has attracted much attention because of its versatility. Its benefits include low capital needs, high deposition rates, high productivity, and simplicity in adjusting to automation. It has drawn much interest because of its versatility in welding metallic materials and ease of automation. This work's objective is to maximise the multi-performance properties of the aluminium alloys AA6082 and AA7075's MIG-welded butt junction by using a hybrid grey-based Taguchi technique. During MIG welding, With the L9 Taguchi orthogonal array, the welding speed, gas flow rate, and current were optimised. Weld joint integrity has been evaluated using the fusion zone's Vickers microhardness, per cent elongation, tensile strength, and yield strength. The ideal welding current for the MIG process is 140 A, the perfect welding speed is 10 mm/min, and the excellent gas flow rate is 18 lit/min. The material showed 159.68 MPa of tensile strength, 112.79 MPa of yield strength, 16.79% of percentage elongation, and 70.95 HV of hardness under optimal conditions. With a 63.99% contribution to the process, welding speed greatly affected the weldments' overall performance. The confirmatory test confirmed the optimisation procedure also demonstrated that optimising numerous welded joint performance factors may be achieved effectively with the grey-based Taguchi approach.

Feasibility of manufacturing high-aspect-ratio hollow tubes of SS410 through wire-arc directed energy deposition

This study reports new observations from the fabrication of high-aspect-ratio hollow tubes of SS410 through wire-arc directed energy deposition (wire-arc DED) process. Characterisation work was performed on a single tube as a function of its build height. The maximum ultimate tensile strength (UTS) of 1372 MPa and maximum yield strength (YS) of 980 MPa were achieved in the middle region of the tube. The highest UTS in the middle was attributed to the low delta ferrite content. The reduction of delta ferrite was found to be linked with the repetitive heating and cooling. In contrast, the top and bottom sections exhibit a substantial presence of delta ferrite, indicating that the cyclic effects were not considerable. Nevertheless, the presence of significant ductility in the bottom region of the component indicated the occurrence of tempering effects. This observation is further supported by the lower levels of local strain observed using KAM mapping. Overall, this work proposes a novel fabrication method for producing hollow sections with superior strength and ductile properties.

A yield strength prediction framework for refractory high-entropy alloys based on machine learning

Machine learning has been widely applied to materials research with the development of artificial intelligence. Here, a new framework mainly based on the LightGBM algorithm was proposed, which predicted the yield strength of refractory high-entropy alloys (RHEAs) in various temperatures. The features of T, D·B, μ, Smix, Gmix and r were recognized as the optimal feature set by several feature screening methods. The framework displayed good prediction results with a coefficient of determination (R2) of 0.9605 and a root mean square error (RMSE) of 111.99 MPa in the test set. A series of RHEA samples validated the generalization of this framework. SHAP with pearson correlation constant (PCC) and maximal information coefficient (MIC) interpreted the framework and analyzed the intrinsic mechanism of features on yield strength, discovering a novel μ-D·B-Gmix design strategy for obtaining RHEAs with enhanced yield strength. Both TiTaNbHfNi0.25 and TiTaNbHfNi0.5 alloys were fabricated as the experimental verification for this framework which showed 1230 and 1311 MPa yield strength with the predicted errors of 6.3 % and 3.7 %. The validations above demonstrated the excellent performance of the present framework and the effectiveness of such a strategy.

A comparative study of dynamic performance the shear-wall and bracing shapes on the tall building in seismic area

The solution to overcome earthquake loads in the seismic regions is to use resisting systems such as shear walls and braces. It can be used as an alternative design for resisting systems of tall buildings. The main purpose of this research is to compare the performance of tall buildings with resisting systems of partial shear walls and a variety of brace shapes in the seismic area of Malang City, Indonesia, by using the partial shear wall against braces of reinforced concrete in the shapes of V, inverted V (Ʌ) and X (on two floors). The mechanical properties of the materials utilized in the models are determined from laboratory testing results. They consist of 30 MPa compressive strength concrete, 250 MPa yield strength steel, and 410 MPa ultimate strength steel. To overcome the lack of bracing, position the braces on the outer side of the building and the number resisting. The several outputs reviewed are stiffness, displacement, drift, ductility, vibration period, and natural frequency. In this study, structural analysis using SAP 2000 v.20 software is used in the four models of the eight-story existing structure in Malang City. The results showed that the inverted V (Ʌ) reinforced concrete brace is the most suitable design as an alternative design for the building, compared to the partial shear wall and the other bracing shapes. The results of the study that in the X-direction the stiffness, displacement, drift, ductility, vibration period, and natural frequency respectively as follows 4.92865E+12 N/mm, 144.53 mm, 127.73 mm, 0.339, 1.12 s and 0.893 Hz. Whereas the displacement and drift in the Y-direction are 127.97 mm and 113.63mm. For practical implication, using a fully shear wall and the inverted V(Ʌ) brace creates a better performance of the structure in seismic areas.

Enhanced strength–ductility synergy of SiC particles reinforced aluminum matrix composite via dual configuration design of reinforcement and matrix

To overcome the strength-ductility conflict in particle reinforced aluminum matrix composites (PRAMCs), a novel dual configuration strategy of microstructure was proposed in this work. The dual configuration including both heterogeneous grain structure and hybrid reinforcements was obtained by powder metallurgy, which was designed as submicron-sized SiC particles (SiCsm)/Al and micron-sized SiC particles (SiCm)/2024Al components. Representative alternating coarse grain (CG) bands containing SiCm and ultra fine grain (UFG) bands with dispersed SiCsm were revealed in microstructural characterizations. Compared to corresponding homogeneous composites with the same fraction particles, the dual configuration composite achieved simultaneous enhancement in strength and ductility and remained a comparable Young’s modulus of 98GPa, which represented 442 MPa in yield strength, 590 MPa in ultimate strength and 8.7 % in fracture elongation. The extra strength provided by hetero-deformation induced (HDI) strengthening is a potential dominant strengthening mechanism. The intrinsic toughening mechanisms primarily contribute to HDI strain hardening and enhanced dislocation accumulation capacity, while the extrinsic toughening mechanisms presumably attribute to more uniform microcrack distribution and blunting effect of CG zones on cracks. Our work provides a feasible route including ball milling and powder assembly to preparate high-modulus aluminum matrix composites for strength-ductility balance design.

Compressive mechanical properties of thermal sprayed AlCoCrFeNi high entropy alloy coating

Atmospheric plasma spraying (APS) was used to deposit an AlCoCrFeNi high entropy alloy (HEA) coating on stainless steel substrate. The as-deposited coating was about 300 μm thick and the microstructure consisted of a nickel solid-solution matrix, together with a number of secondary phases/intermetallics. In addition, phase and splat boundaries were also prevailing. However, the extent of intermetallics and secondary phases were supressed, compared to other processing techniques (e.g., melting) of HEA, due to fast solidification in the APS process. In-situ micro-pillar compression was employed to evaluate the mechanical properties of the coating. The experimental results show that, mechanical properties of the coating in the cross-sectional direction (963.14 ± 28.58 MPa of yield strength and 1005.58 ± 22.08 MPa of compressive strength) is marginally higher than that of planar direction (802.33 ± 43.76 MPa of yield strength and 817.73 ± 43.84 MPa of compressive strength). The presence of secondary phases and/or intermetallics in the coating microstructure acts as a reinforcement medium to allow effective load bearing capacities of the coating. On the hindsight, phase and splat boundary areas are the ‘weakest link’, that acts as a slip/shear plan initiation site. The orientation of these phase/splat boundaries to that of direction of loading plays a significant role on the coating failure mode.

Minimizing Porosity in 17-4 PH Stainless Steel Compacts in a Modified Powder Metallurgical Process

Nowadays, powder-based manufacturing processes are recognized as cost-efficient methods frequently employed for producing parts with intricate shapes and tight tolerances in large quantities. However, like any manufacturing method, powder-based technologies also have several disadvantages. One of the most significant issues lies in the degree of porosity. By modifying the morphology of the gas-atomized spherical 17-4PH stainless steel powder via prior ball milling and then raising both the pressure of cold compaction (1.6 GPa) and sintering temperature (1275 °C), the porosity could be reduced considerably. In our novel powder metallurgical (PM) experimental process, an exceptionally high green density of 92% could be reached by employing die wall lubrication instead of internal lubrication and utilizing induction heating for rapid sintering. After sintering (at temperatures of 1200, 1250, and 1275 °C), the samples aged in the H900 condition were then mechanically tested (Charpy impact, HV hardness, and tensile tests) as a function of porosity. Sintering at 1275 °C for one hour enabled porosity reduction to below 4%, resulting in 1200 MPa yield strength and 1350 MPa ultimate tensile strength with significant (16%) fracture strain. These values are comparable to those of the same alloy products fabricated via ingot metallurgy (IM) or additive manufacturing (AM).

Sc/Zr microalloying on strength-corrosion performance synergy of wire-arc directed energy deposited Al-Mg

ABSTRACT WADED Al-Mg and Al-Mg-Sc-Zr aluminium alloy thin-wall components were produced. Heat treatment (350°C aging for 4 h) was further conducted. The effects of Sc/Zr addition on porosity, microstructure, mechanical properties and corrosion behaviour were investigated. With Sc/Zr adding, pore area fraction decreased from 0.208 to 0.005% and grain size decreased from 84.34 to 19.54 μm. In WADED Al-Mg-Sc-Zr component, microstructure showed refined equiaxed grains. Mechanical properties were improved with 360 MPa ultimate tensile strength (UTS), 185 MPa yield strength, and 23.31% elongation. After heat treatment, UTS increased to 388 MPa with good ductility (22.53%) maintained. The grain refinement and Al3(Sc, Zr) particles were the key factors for mechanical property improvement. The corrosion behaviour was improved with introduced Sc/Zr and further optimised after heat treatment. The corrosion exhibited layered characteristics due to the distribution of primary Al3(Sc, Zr) while minor-size secondary Al3(Sc, Zr) along grain boundaries improved the corrosion behaviour.

Annealing response and yielding behavior of cold rolled advanced HSLA steels

High-strength low-alloy (HSLA) steel is well established in car body manufacturing. They comprise a lean low-carbon alloy concept and can be produced by a wide variety of processing routes. However, cold-rolled HSLA steels are typically limited to a yield strength of 460 MPa by current standards. This research work will present a concept of extending the yield strength range of cold-rolled HSLA steels to above 500 MPa. A key aspect is to find the right balance between recovery and recrystallization of the cold rolled matrix during the annealing stage thereby mitigating the influence of solute and precipitated niobium. Additional solute draging power was introduced by alloying molybdenum to one of the investigated steels. A detailed microstructural analysis using transmission electron microscopy revealed that under recovery annealing conditions an ultrafine-grained microstructure with ferrite grain sizes between 0.5 and 1 μm can be established leading to large strength contribution via the Hall-Petch relationship. Strength losses related to partial recrystallization can be recovered to an extent of around 200 MPa by the precipitation of nano-sized niobium carbide particles. It is demonstrated that the presence of niobium and molybdenum in solute condition have the most prominent influence on obstructing recrystallization via solute drag. It is furthermore shown that the magnitude of precipitation strengthening correlates with the Lüders strain. The analysis of the work hardening behavior indicated that the n-value in ultrafine-grained condition approaches a lower limit value of 0.03 and raises to above 0.2 with progressing recrystallization as well as precipitation strengthening. The detailed evaluation of the tensile characteristics indicates that the strength limit for these HSLA steels ranging between 830 and 880 MPa is reached when the average grain size is reduced to 0.46 μm. The results of this study used to define robust processing conditions to securely produce steel grades in the 600–800 MPa yield strength range.

Suppressing formation of microcracks in laser powder bed fusion manufactured AA6061 aluminum alloy by introducing mechanical alloyed Al-25at%Ti particles

A novel approach which incorporates mechanical alloyed Al-25at%Ti particles into an AA6061 aluminum alloy powder feedstock has been used to suppress pronounced hot cracking that normally occurs in laser powder bed fusion (LPBF) manufactured AA6061 alloy. Investigation of the microstructure and tensile properties of the Ti-modified AA6061 sample fabricated by LPBF confirms the effectiveness of this approach. The suppression of microcrack formation is associated with the transition of a coarse columnar structure to fine equiaxed structure facilitated by heterogeneous nucleation of the grains on Al3Ti nanoparticles. This crack-free microstructure also results in excellent tensile properties of 252 MPa in yield strength, 361 MPa in ultimate tensile strength, and 9.7 % in elongation to fracture.

Controlling of cellular substructure and its effect on mechanical properties of FeCoCrNiMo0.2 high entropy alloy fabricated by selective laser melting

Fine cellular substructures are typical microstructure feature of high entropy alloys (HEAs) produced via selective laser melting (SLM), playing a pivotal role in improving the mechanical properties. Nonetheless, the controlling of cellular substructure and its impact on the mechanical properties remains ambiguous. This study investigates the effect of energy densities on the cellular substructure evolution and mechanical properties of the FeCoCrNiMo0.2 HEA. It is found the increase in energy density causes a decrease in temperature gradient (G) and solidification rate (R) in molten pool, consequently leading to the increase of cellular substructure size and the intensification of Mo segregation at cellular substructure boundaries. The cellular substructure size (d) can be described by formula d=80(GR)−1/3, in which G and R can be obtained from discrete element method - computational fluid dynamics (DEM-CFD) simulation. The strength of the FeCoCrNiMo0.2 HEA is significantly affected by dislocation strengthening (σd) and segregation strengthening (σs), which are further determined by the cellular substructure size and the Mo segregation, respectively. The increase of cellular substructure size leads to the decrease of σd, while the intensification of Mo segregation results in the increase of σs. The competition between these two strengthening effects leads to an optimized and excellent tensile property of 707 MPa in yield strength, 947 MPa in ultimate tensile strength and 34 % in fracture elongation at a moderate energy density of 47 J/mm3. The findings provide guidance towards the advancement of high-performance high entropy alloys fabricated by SLM in terms of cellular substructure controlling.

Improvement of mechanical properties of highly ZnO‐filled polyethylene composites by dual‐compatibilizer for hydrogen sulfide permeation inhibition

AbstractTransportation of acidic fluids containing hydrogen sulfide (H2S) by flexible reinforced thermoplastic pipes can cause safety problems due to diffusion of H2S in the pipe. Herein, high‐density polyethylene (HDPE) composites are prepared with a large amount of zinc oxide (ZnO) particles as absorbent fillers by melt‐mixing via introducing maleic anhydride‐grafted polyethylene (PE‐g‐MAH) and maleic anhydride‐grafted poly(ethylene‐co‐octene) (POE‐g‐MAH) as dual‐compatibilizer. By controlling the mass ratio of the two compatibilizers, ZnO particles can be encapsulated by PE‐g‐MAH and POE‐g‐MAH so that mechanical properties of the prepared HDPE/ZnO composites are improved owing to enhanced compatibility between the filler and the resin. By adding PE‐g‐MAH and POE‐g‐MAH with total 10 wt% in a mass ratio of 1/3, the HDPE/ZnO composite containing 50 wt% ZnO exhibits 37.3 ± 3.8 MPa of yield strength, 576 ± 16 MPa of flexural modulus, and 84.4 ± 1.4 kJ m−2 of notched Izod impact strength corrected to 311 ± 24.9 kJ m−2. After exposure in H2S at 0.1 MPa for 7 days, the diffusion distance of H2S in the composite is 659 ± 17 μm, demonstrating a high barrier ability on H2S via absorption. This study provides a feasible method for preparation of polymer composites with suitable mechanical properties for inhibiting H2S permeation in reinforced thermoplastic pipes.

Precipitation and reverted austenite formation in maraging 350 steel: Competition or cooperation?

Aged maraging steels offer unique strength and toughness via the presence of finely dispersed precipitates, allowing the material to reach values of up to 2400 MPa in yield strength in the case of 18Ni350. However, when aging heat treatments above 550 °C are conducted, simultaneous precipitation and austenite reversion can occur changing the mechanical behavior of the material. Although many studies related to the physical metallurgy of maraging steels have already been published, less attention has been given to a detailed understanding of the initial formation of austenite and its relationship with the precipitates. In this study, undeformed and cold rolled commercial 18Ni350 maraging steel samples were submitted to short aging heat treatments of 1800s at 600, 650, and 700 °C. The influence of the initial microstructure on subsequent phase evolution was studied using in-situ synchrotron X-ray diffraction and final microstructural products using transmission electron microscopy and atom probe tomography. Results show that cold rolled samples did not present faster kinetics of transformation of reverted austenite as expected, but this condition presented austenite in a different morphology than the undeformed condition. However, cold rolling changed the morphology of reverted austenite from elongated (undeformed case) to equiaxed; and induced a higher density of smaller Ni3Ti and Fe2Mo precipitates, especially after low-temperature aging. Besides, the deformation extinguished retained austenite, which influenced the reverted austenite formation, concluding that the simple increase in dislocation density is not a unique and direct factor to increase the reverted austenite kinetics.

Investigation on microstructures, mechanical properties, and corrosion behavior of novel biodegradable Zn-xCu-xTi alloys after hot rolling fabricated by self-developed newly gradient continuous casting

The poor mechanical properties exhibited by pure Zn effectively prohibit its utilization as a viable material for biodegradable implants. Hence, the primary area of interest has been directed towards alloy design and process strategies of biodegradable Zn alloys. To this end, novel biodegradable Zn-xCu-xTi (Cu: x = 0.001–2.72 and Ti: x = 0.03–1.21) alloys were designed and fabricated using a gradient continuous casting method followed by homogenization and rolling. The fabricated samples were then investigated in terms of their microstructures, mechanical properties, and corrosion behavior. The results showed that the as-cast Zn-0.001Cu-0.037Ti and Zn-1.50Cu-1.06Ti alloys possess better mechanical properties and corrosion resistance. The yield strength, elongation, and highest charge transfer resistance (Rct) of Zn-0.001Cu-0.037Ti were 137 MPa, 60 %, and 2227.9 Ω, respectively. On the other hand, the Zn-1.50Cu-1.06Ti alloy exhibited 250 MPa yield strength, 12.7.% elongation, and 11113.0 Ω Rct, respectively. Higher Cu and Ti content also led to larger second phases. However, as-hot rolled Zn-1.50Cu-1.06Ti alloy displayed better mechanical properties as compared to the Zn-0.001Cu-0.037Ti alloy due to a very fine nanocrystalline structure. Furthermore, the hot-rolled Zn-xCu-xTi alloys demonstrated superior corrosion resistance compared to their as-cast counterparts, as evidenced by the analysis of the potentiodynamic polarization and electrochemical impedance spectroscopy data. This improved corrosion resistance is attributed to the refined grain size, fractured second phases which reduce both the anode and cathode areas, and the formation of protective oxide layers. Lastly, the corrosion products primarily consisted of carbon, phosphorus, calcium, and oxygen, suggesting the presence of Zn(OH)2, carbonates, and phosphates.

Development of Creep and Mechanical Properties for SMAW Cr-Mo-X Steel Welds

This research describes the development of new welding materials with high strength and high heat resistance for Cr-Mo-X type steels. Through thermodynamic simulation, the newly designed welding electrode had excellent mechanical properties, especially in high temperature tensile testing at 600℃ with 393.2 MPa tensile strength, 385.3 MPa yield strength and 23.5% elongation. Refinement of second phase particles were key to the success of the newly designed electrodes. Presence of M<sub>23</sub>C<sub>6</sub> is noticeable in the new electrode welds which contributed to the high temperature strength and creep properties. Compared to conventional products, it was confirmed that the amount of M23C6 precipitates, measured in area fraction, increased substantially, from 5.9 to 11.9%. Z-phase, known to degrade weld mechanical properties, was reduced through adjusting chemical composition of the experimental welds. The reduction in Z-phase precipitates improved the brittle fracture resistance.

Comparative study about the results of HAZ physical simulations on different high-strength steel grades

With continuous improvements, structural steels are available in even higher strength grades above 1000 MPa yield strength. As the great majority of these steels are used in welded structures, their weldability needs to be taken into account. Several factors can cause difficulties during welding of these steels, but in this paper the softening behavior and the toughness characteristics of the heat-affected zone (HAZ) are examined. As the critical parts of the HAZ in a real welded joint are relatively small, their investigating ability is limited. However, the physical simulation provides a way of evaluating specimens made from a given material to produce the specified HAZ areas in a suitable size range for subsequent testing. In this research work, three different strength categories of high-strength structural steels (with yield strength of 960 MPa, 1100 MPa, and 1300 MPa) are investigated by physical simulation. In the case of different technological variants of gas metal arc welding (GMAW) process, the effect of the cooling time t8/5 is investigated in different HAZ subzones considered to be critical. The thermal cycles were determined according to the Rykalin 3D model. The investigated cooling times were t8/5 = 5 s, 15 s, and 30 s. The properties of the selected coarse-grained, intercritical and intercritically reheated coarse-grained zones are analyzed by laser scanning microscope, scanning electron microscope, hardness test, and instrumented Charpy V-notch impact toughness test. Furthermore, additional investigation like JMatPro calculations, electron backscatter diffraction measurements, and prior austenite grain size calculation were carried out. As a result of the tests, the investigated heat-affected subzones indicated higher sensitivity to the welding heat input compared to conventional structural steels. Overall, the results of the tests show that the application of shorter t8/5 cooling time can be beneficial for the investigated high-strength steel grades, since significant toughness reduction and the risk of softening occur in the whole cooling time range.

Metastable microstructure evolution and grain refinement in a Low-Ta containing γ-TiAl alloy through heat treatment

The paper comprehensively describes the evolution of metastable microstructures in a cast low-Ta-containing γ-TiAl alloy during cooling-tempering-lamellarization heat treatments. The behavior and mechanism of microstructure refinement are discussed. The rapid cooling generates metastable microstructures, including Widmanstätten, feathery, and massive structures, with many γ variants in small sizes and different orientations. It significantly refines the coarsened colonies and randomizes the texture. The tempering can effectively stabilize the metastable microstructures. During tempering, the γ→α phase transformation is more active at higher temperatures while coarsening and recrystallization dominate at lower temperatures. After tempering, a refined microstructure with spherical grains and convoluted structures forms. Subsequent lamellarization treatment optimizes the microstructure and obtains a fine-grained nearly-lamellar microstructure with small colonies (∼70 μm) and dispersed fine γ grains (∼10 vol%), which yielded a 1.0 % elongation with a 487 MPa yield strength (0.2%) and a 589 MPa ultimate tensile strength at room temperature. Finally, the unique promotion effects and mechanism of a small amount of Ta addition on the nucleation, growth, evolution, and stabilization of metastable microstructures are concluded and discussed, which is crucial for the refinement of cast γ-TiAl alloy by heat treatment alone.