Morphology Manipulation Research Articles

Effect of Initial Surface Morphology and Laser Parameters on the Laser Polishing of Stainless Steel Manufactured by Laser Powder Bed Fusion.

The topological characteristics of the down-skin surfaces for as-built components by laser powder bed fusion (LPBF) are particularly representative, while the study on the improvement of the surface quality of these surfaces remains largely unexplored. Herein, the laser polishing of LPBF-built components with different inclination angles was systematically investigated with an emphasis on the down-skin surfaces. Our result shows that the topography of the top surface is independent of the inclination angle, and the surface topography of the down-skin surface is dominated by additional angle-dependent surface characteristics. It also indicates that the surface roughness can be reduced sharply when increasing the laser power from 40 W to 60 W, and the reduction slows down when further increasing the laser power while decreasing the scanning speed leads to a progressive improvement of the surface morphology. Moreover, a second-order regression model was established to evaluate the influence of the initial surface morphology and polishing parameters on the polished surface roughness and to achieve surface roughness optimization. Therefore, our established methodology can be readily applied to surface morphology manipulation and process optimization for laser polishing of widely used metals and alloys fabricated by the additive manufacturing process.

Emerging ZnO Semiconductors for Photocatalytic CO2 Reduction to Methanol.

Carbon recycling is poised to emerge as a prominent trend for mitigating severe climate change and meeting the rising demand for energy. Converting carbon dioxide (CO2) into green energy and valuable feedstocks through photocatalytic CO2 reduction (PCCR) offers a promising solution to global warming and energy needs. Among all semiconductors, zinc oxide (ZnO) has garnered considerable interest due to its ecofriendly nature, biocompatibility, abundance, exceptional semiconducting and optical properties, cost-effectiveness, easy synthesis, and durability. This review thoroughly discusses recent advances in mechanistic insights, fundamental principles, experimental parameters, and modulation of ZnO catalysts for direct PCCR to C1 products (methanol). Various ZnO modification techniques are explored, including atomic size regulation, synthesis strategies, morphology manipulation, doping with cocatalysts, defect engineering, incorporation of plasmonic metals, and single atom modulation to boost its photocatalytic performance. Additionally, the review highlights the importance of photoreactor design, reactor types, geometries, operating modes, and phases. Future research endeavors should prioritize the development of cost-effective catalyst immobilization methods for solid-liquid separation and catalyst recycling, while emphasizing the use of abundant and non-toxic materials to ensure environmental sustainability and economic viability. Finally, the review outlines key challenges and proposes novel directions for further enhancing ZnO-based photocatalytic CO2 conversion processes.

Study of Manipulative In Situ Pore-Formation upon Polymeric Coating on Cylindrical Substrate for Sustained Drug Delivery.

Herein, the micro-porous polylactic acid coating applied on the surface of the cylindrical substrate is fabricated by a novel in situ pore-formation strategy based on the combinational effect of breath figure (BF) and vapor-induced phase separation (VIPS) processes. Under the condition of high environmental humidity, solvent pair of chloroform and dimethylformamide is employed for post-treatment onto pre-formed PLA coating to induce the pore-formation following the mechanism of BF and VIPS, respectively. A composite porous structure with both cellular-like and bi-continuous network morphologies is obtained. By tunning the experimental factors including the ratio of the solvent pair, environmental humidity, and temperature, morphological manipulation upon the pore morphology can be facilely achieved based on the control of mechanism transition between BF and VIPS. Paclitaxel is used as a model drug and loaded into the porous coating by the wicking effect of post-immersion. Coatings with different morphological features show varying drug loading and release capacities. The 28-day release test reveals dynamic release profiles between different coating samples, with the total release rate ranging from 35.70% to 79.96%. Optimal loading capacity of 19.28µg cm-2 and 28-day release rate of 35.70% are achieved for the coating with composite BF-VIPS structure. This research established a cost-efficient strategy with high flexibility in the structural manipulation concerning the construction of drug-eluting coating with the feature of manipulative drug delivery.

Rational design of dual-ion doped cobalt-free Li-rich cathode materials for enhanced cycle stability of lithium-ion pouch cell batteries.

The synergistic effect of single-crystal structure and dual doping in Li-rich cobalt-free cathode materials was thoroughly investigated. Lithium-ion pouch cells employing Sb/Sn doped Li1.2Mn0.6Ni0.2O2 and graphite exhibited a specific capacity of 191.01 mA h g-1 at 1C rate and exceptionally stable performance upon cycling, with capacity retention of 87.24% of their initial capacity after 250 cycles at 1C rate. The strategic combination of morphology manipulation and dual ion doping has markedly diminished cation mixing and expanded the Li interstitial sites within the cathode lattice. This work offers significant insights into the mechanisms responsible for the structural decline of Li-rich cobalt-free cathodes, emphasizing the importance of stabilizing the cathode lattice structure at high potential. These findings suggest promising potential for this material to meet the demanding energy density criteria for electric vehicles. Finally, this research provides practical strategies for effectively implementing high-voltage cobalt-free cathodes, offering valuable guidance for future applications.

Enhancing photocatalytic reduction of Cr(VI) in water through morphological manipulation of g-C3N4 photocatalysts: A comparative study of 1D, 2D, and 3D structures

In this research, the dimensional catalysts of pure g-C3N4 photocatalysts (1D, 2D, and 3D) were investigated for the reduction of the highly toxic/carcinogenic Cr(VI) under visible light irradiation. The catalysts underwent explanation through various surface analysis techniques. According to the BET data, the specific surface area of the 3D catalyst was 1.3 and 7 times higher than those of the 2D and 1D CN catalysts, respectively. The 3D catalyst demonstrated superior performance, achieving an efficiency greater than 99% within 60 min under visible light irradiation in the presence of EDTA due to the abundance of active sites. The study also delved into the influence of factors such as the amount of EDTA-hole scavenger, pH, catalyst dosage, and temperature on the photocatalytic reduction of Cr(VI). Moreover, the 3D catalyst showed excellent reusability, maintaining an efficiency of more than 80% even after 10 cycles, and performed effectively in real water samples. The 3D CN catalyst, with its facile synthesis process, excellent visible light harvesting properties, high reduction efficiency that sustains over multiple cycles, and outstanding performance in real water samples, presents a significant advancement for practical applications in environmental remediation. This research contributes to a new understanding of developing efficient degradation methods for heavy metals in polluted water, highlighting the potential of 3D g-C3N4 catalysts in environmental cleanup efforts.

Advanced Transparent Glass‐Ceramics via Laser Anisotropic Nanocrystallization

AbstractTransparent glass‐ceramics, merging the attributes of both glass and ceramics, have diverse applications in ballistic protection, armor materials, dentistry, light‐emitting diode, and optical domains. A limitation of conventional methods for glass‐ceramic fabrication is their inadequacy in precisely controlling the morphology of crystallization, consequently constraining their prospective advancements in diverse areas. Here, a method that facilitates precise control over the formation and growth of polarization‐dependent nonperiodic anisotropic nanocrystals, with a short axis ranging from 15 to 280 nm, in Li2O‐Al2O3‐SiO2 (LAS) glass is proposed. The method utilizes the principles of near‐field anisotropy between light and matter, building upon the classical nucleation‐growth model of glass crystallization. Notably, the glass‐ceramics possessing laser‐induced nanocrystals within the Rayleigh size regime showcase an impressive 99.7% transmittance in the visible and near‐infrared wavelengths. Additionally, the glass‐ceramics with non‐periodic anisotropic nanocrystals macroscopically exhibit form‐birefringence properties, thus enabling transparent optical applications, such as polarization elements, geometric phase elements, and multi‐dimensional optical data storage. This work opens up new avenues for morphological manipulation of nanocrystallization, with potential applications in optics, nanophotonics, functional glass‐ceramics, and high mechanical performance devices.

Worm‐like ordered mesoporous carbon from liquefied wood: Morphological manipulation by varying hydrothermal temperature

AbstractThe hydrothermal/soft templating method is an effective way to synthesize ordered mesoporous carbon (OMC), yet the mechanism of this strategy is not well illustrated. Herein, a hydrothermal temperature‐controlled approach is developed to precisely synthesize OMCs with well‐defined morphologies from liquefied wood (LW). As the hydrothermal temperature increases from 130 to 210°C, the hydrophilicity of the hydrophilic blocks decreases accompanied by the increase of the relative volume of the hydrophobic block, resulting in the packing parameter p of micelles changing from p ≤ 1/3 to 1/3 < p < 1/2, which transforms the micelle's structure from spherical to cylindrical. Additionally, accelerated nucleation occurred with the increased hydrothermal temperature. When the rate of nucleation is matched to the self‐assembly of the composite micelles, the composite micelles grow into worm‐like morphology and an ordered p6m mesostructure. This hydrothermal temperature‐controlled strategy provides a straightforward and effective approach for synthesizing OMCs with various morphologies from LW, addressing the previously insufficiently elucidated micelle formation mechanism in the hydrothermal/soft templating method.

Use of automation, dynamic image analysis, and process analytical technologies to enable data rich particle engineering efforts at the Drug Substance / Drug Product interface: A case study using Lovastatin

Automation plays a vital role in reducing development time in the pharmaceutical industry, both for drug substance (DS) and drug product (DP). Many aspects of crystallization development (solubility, kinetics, solid form characterization, concentration) have been positively impacted by automation; both in hardware and data processing, in the last two decades. However, wet milling, a critical unit operation used to manipulate particle properties in a crystallization process, has been non-conducive for automation. This study discusses efforts towards automation of wet milling, coupled with off-the-shelf automation tools for faster execution of physical property design workflows. The hardware and software configuration used, along with challenges and prospects to achieve milling automation are discussed. Lovastatin was used as a model compound to demonstrate the capabilities of the automated platform to achieve morphology and size manipulation. Five different batches of lovastatin were produced using different combinations of milling and thermal cycling. Milling followed by thermal cycling led to formation of rougher, fused particles with a lower aspect ratio compared to those produced by thermal cycling followed by milling. In-situ particle video microscopy was used to decipher that the initial increase in particle size during thermal cycling was driven by a fusion of primary particles followed by growth. Key material property descriptors such as bulk/tap density, flow function coefficient, surface area, and particle size by laser diffraction were collected using traditional means while particle size, aspect ratio and smoothness were also measured using image analysis. Lastly, principal component analysis (dimensionality reduction) was performed to determine the key property relationships impacting flowability. It was found that fines as measured by d10 (10th percentile of the volumetric size distribution) and Hausner ratio had a high positive and negative correlation, respectively with flowability. The on demand milling platform combined with data rich trials using PAT is estimated to accelerate process development for particle engineering and reduce the drug substance delivery time to drug product team.

Dual Interactive Mode Human-Machine Interfaces Based on Triboelectric Nanogenerator and IGZO/In2O3 Heterojunction Synaptic Transistor.

Imitating human neural networks via bio-inspired electronics advances human-machine interfaces (HMI), overcoming von Neumann limitations and enabling efficient, low-energy data processing in the big data era. However, single-contact mode HMIs have inherent limitations in terms of their capabilities and performances, such as constrained adaptability to dynamic environments, and reduced cognitive processing capabilities. Here, a dual-interactive-mode HMI system based on a triboelectric nanogenerator (TENG) and heterojunction synaptic transistor (HJST) is proposed for both contact and non-contact applications. The TENG incorporates a poly-methyl meth-acrylate (PMMA)-NiCo2S4/S film, in which the NiCo2S4/S composite traps and blocks electrons to optimize charge generation and storage. The heterojunction structure, mitigates the Debye screening effect, thereby improving transistor characteristics and reliability. The integrated TENG-HJST system exhibits synaptic functions, including excitatory/inhibitory postsynaptic current (EPSC/IPSC), paired-pulse facilitation/depression (PPF/PPD), and synaptic plasticity, enabling emulation of neural behavior and advanced information processing. Moreover, neural morphology manipulation is demonstrated in practical tasks, such as controlling international chess games. By integrating the TENG-HJST device with a robotic hand, conscious artificial responses are generated, enhancing event accuracy. This breakthrough in dual-interactive-mode interfacing holds promise for HMI systems and neural prostheses.

Boron dopant- and nitrogen defect-decorated C3N5 porous nanostructure as an efficient sulfur host for lithium–sulfur batteries

Active site implantation and morphology manipulation are efficient protocols for boosting the electrochemical performance of carbon nitrides. As a promising sulfur host for lithium–sulfur batteries (LSBs), in this study, C3N5 porous nanostructure incorporated with both boron (B) atoms and nitrogen (N) defects was constructed (denoted as ND–B–C3N5) using a two-step strategy, i.e., pyrolysis of the mixture of 3-amino-1,2, 4-triazole and boric acid to obtain B-doped C3N5 porous nanostructure and then KOH etching under hydrothermal condition to generate N defects. The doped B atoms in the C3N5 porous nanostructure are in the form of B–N bonds and grafted B–O bonds. N defects are primarily created at the CN–C positions of the triazine unit, leaving behind some N vacancies and cyano groups. Benefiting from the involvement of B dopants and N defects, the optimized ND–B–C3N5–12 sample exhibits ameliorative conductivity, mass transport, lithium polysulfides (LiPSs) adsorption ability, diffusion of Li+ ions, Li2S deposition capacity, sulfur redox polarization, and a reversible solid–solid sulfur redox process. Consequently, the ND–B–C3N5–12/S cathode delivers accelerated redox performance of polysulfides for LSBs, revealing capacities of 1091 ± 44 and 753 ± 20 mAh/g at 0.2C for the initial and 300th cycles, respectively. The ND–B–C3N5–12/S cathode is also endowed with desired sulfur redox activity and stability at 2C for 1000 cycles, holding an initial discharging capacity of 788 ± 24 mAh/g and a low decay rate of 0.05 % per cycle.

Nonwoven fiber meshes for oxygen sensing

Accurate oxygen sensing and cost-effective fabrication are crucial for the adoption of wearable devices inside and outside the clinical setting. Here we introduce a simple strategy to create nonwoven polymeric fibrous mats for a notable contribution towards addressing this need. Although morphological manipulation of polymers for cell culture proliferation is commonplace, especially in the field of regenerative medicine, non-woven structures have not been used for oxygen sensing. We used an airbrush spraying, i.e. solution blowing, to obtain nonwoven fiber meshes embedded with a phosphorescent dye. The fibers serve as a polymer host for the phosphorescent dye and are shown to be non-cytotoxic. Different composite fibrous meshes were prepared and favorable mechanical and oxygen-sensing properties were demonstrated. A Young's modulus of 9.8 MPa was achieved and the maximum oxygen sensitivity improved by a factor of ∼2.9 compared to simple drop cast film. The fibers were also coated with silicone rubbers to produce mechanically robust sensing films. This reduced the sensing performance but improved flexibility and mechanical properties. Lastly, we are able to capture oxygen concentration maps via colorimetry using a smartphone camera, which should offer unique advantages in wider usage. Overall, the introduced composite fiber meshes show a potential to significantly improve cell cultures and healthcare monitoring via absolute oxygen sensing.

Selenium substitution for dielectric constant improvement and hole-transfer acceleration in non-fullerene organic solar cells

Dielectric constant of non-fullerene acceptors plays a critical role in organic solar cells in terms of exciton dissociation and charge recombination. Current acceptors feature a dielectric constant of 3-4, correlating to relatively high recombination loss. We demonstrate that selenium substitution on acceptor central core can effectively modify molecule dielectric constant. The corresponding blend film presents faster hole-transfer of ~5 ps compared to the sulfur-based derivative (~10 ps). However, the blends with Se-acceptor also show faster charge recombination after 100 ps upon optical pumping, which is explained by the relatively disordered stacking of the Se-acceptor. Encouragingly, dispersing the Se-acceptor in an optimized organic solar cell system can interrupt the disordered aggregation while still retain high dielectric constant. With the improved dielectric constant and optimized fibril morphology, the ternary device exhibits an obvious reduction of non-radiative recombination to 0.221 eV and high efficiency of 19.0%. This work unveils heteroatom-substitution induced dielectric constant improvement, and the associated exciton dynamics and morphology manipulation, which finally contributes to better material/device design and improved device performance.

High‐Reproducibility Layer‐by‐Layer Non‐Fullerene Organic Photovoltaics with 19.18% Efficiency Enabled by Vacuum‐Assisted Molecular Drift Treatment

AbstractThe thin film deposition engineering of layer‐by‐layer (LbL) non‐fullerene organic solar cells (OSCs) favors vertical phase distributions of donor:acceptor (D:A), effectively boosting the power conversion efficiency (PCE). However, previous deposition strategies mainly aimed at optimizing the morphology of LbL films, and paid limited attention to the reproducibility of device performance. To achieve high device performance and maintain reproducibility, a strategy for hierarchical morphology manipulation in LbL OSCs is developed. A series of LbL devices are fabricated by introducing vacuum‐assisted molecular drift treatment (VMDT) to the donor or acceptor layer individually or simultaneously to elucidate the functionalities of this treatment. Essentially, the VMDT provides an extended drift driving force to manipulate the donor and acceptor molecules, resulting in a well‐defined vertical phase distribution and ordered molecular packing. These enhancements facilitate improvement in the D:A interface area and charge transport channel, ultimately contributing to impressive PCEs of 19.18% from 18.27% in the LbL devices. More importantly, using VMDT overcomes the notorious batch‐dependent and heat treatment degradation issues of OSCs, leading to excellent batch‐to‐batch reproducibility and enhanced stability of the devices. This reported method provides a promising strategy available for industrial and laboratory use to controllably manipulate the morphology of LbL OSCs.

Double-shelled, rattle-architecture covalent organic framework: harnessing morphological manipulation for enhanced synergistic multi-drug chemo-photothermal cancer therapy.

Morphological modulation in covalent organic frameworks (COFs) with particular emphasis on the correlation between structure and target applications in biomedical fields, is currently in its early stage of evolution. Herein, a multifunctional rattle-architecture imine-based COF with a mobile core of gold nanoparticles (Au NPs) and an outer polydopamine (PDA) shell, tailored for cancer treatment, has been developed to effectively integrate dual responsive release capabilities with the potential for multiple therapeutic applications. The engineered COF displays outstanding crystallinity, a suitable size and precisely controlled morphological characteristics. By leveraging COF and PDA attributes, the successful co-delivery of hydrophilic doxorubicin (DOX) and hydrophobic docetaxel (DTX) within discrete compartments is achieved responsive to both pH and near-infrared triggers. Designed nanocarrier outperforms prior COFs with a superior 83.7% DOX loading capacity, thanks to its expansive internal space and porous shell. Taking advantage of the inclusion of Au core and the concurrent presence of COF and PDA outer shells, the nanocarrier exhibits a significant photothermal-conversion capability. The rattle-architecture double-shelled Au@RCOF@PDA were functionalized with poly(ethylene glycol)-folic acid (PEG-FA) to confer the system with active-targeting capability and enhanced biocompatibility. Through in vitro and in vivo evaluations, the designed system demonstrates an exceptional synergistic anti-tumor effect, along with favorable biosafety and histocompatibility. This study not only sheds light on the remarkable merits offered by regulating the morphology of COF-based systems in cancer therapy but also highlights the potential for synergistic therapeutic approaches in advancing cancer treatment strategies.

Simultaneous Morphology and Band Structure Manipulation of BiOBr by Te Doping for Enhanced Photocatalytic Oxygen Evolution.

The photocatalytic oxygen evolution of bismuth oxybromide (BiOBr) is greatly hindered by its low visible-light response and high electron-hole recombination. Nonmetal doping can effectively alleviate these issues, leading to improvement in photocatalytic performance. Herein, Bi2Te3 was introduced as both the Te doping source and the morphology-control template to improve the photocatalytic performance of BiOBr. Appropriate amounts of Te are critical to maintain the ultrathin plate-like structure of BiOBr, whereas excessive Te results in the formation of a flower-like architecture. Oxygen evolution activity disclosed that a plate-like structure is essential for realizing higher performance owing to sufficient light utilization and efficient charge separation. An optimal oxygen evolution rate of 368.0 μmol h-1 g-1 was achieved for the Te-doped sample, which is 2.3-fold as that of the undoped BiOBr (158.9 μmol h-1 g-1). Theoretical calculations demonstrated that Te doping can induce impurity levels above the valence band of BiOBr, which slightly narrowed the band gap and strengthened the light absorption in the range of 400-800 nm. More importantly, Te dopants could act as shallow traps for confining the excited electrons, thus prolonging the carrier lifetime. This work provides a novel strategy to prepare highly efficient photocatalysts by simultaneously realizing morphology manipulation and nonmetal doping.

Efficient Photothermal Anti-/Deicing Enabled by 3D Cu2-x S Encapsulated Phase Change Materials Mixed Superhydrophobic Coatings.

Photothermal superhydrophobic surfaces are one of the most promising anti-/deicing materials, yet they are limited by the low energy density and intermittent nature of solar energy. Here, a coupling solution based on microencapsulated phase change materials (MPCMs) that integrates photothermal effect and phase change thermal storage is proposed. Dual-shell octahedral MPCMs with Cu2 O as the first layer and 3D Cu2-x S as the second layer for the first time is designed. By morphology and phase manipulation of the Cu2-x S shell, the local surface plasmonic heating modulation of MPCMs is realized, and the MPCM reveals full-spectrum high absorption with a photothermal conversion efficiency up to 96.1%. The phase change temperature and enthalpy remain in good consistency after 200 cycles. Multifunctional photothermal phase-change superhydrophobic composite coatings are fabricated by combining the hydrolyzed and polycondensation products of octadecyl trichlorosilane and the dual-shell MPCM. The multifunctional coatings exhibit excellent anti-/deicing performance under low temperature and high humidity conditions. This work not only provides a new approach for the design of high-performance MPCMs but also opens up an avenue for the anti-icing application of photothermal phase-change superhydrophobic composite coatings.

Bio-Inspired Supramolecular Self-Assembled Carbon Nitride Nanostructures for Photocatalytic Water Splitting.

Fast production of hydrogen and oxygen in large amounts at an economic rate is the need of the hour to cater to the needs of the most awaited hydrogen energy, a futuristic renewable energy solution. Production of hydrogen through simple water splitting via visible light photocatalytic approach using sunlight is considered as one of the most promising and sustainable approaches for generating clean fuels. For this purpose, a variety of catalytic techniques and novel catalysts have been investigated. Among these catalysts, carbon nitride is presently deemed as one of the best candidates for the visible light photocatalysis due to its unique molecular structure and adequate visible-range bandgap. Its bandgap can be further engineered by structural and morphological manipulation or by doping/hybridization. Among numerous synthetic approaches for carbon nitrides, supramolecular self-assembly is one of the recently developed elegant bottom-up strategies as it is bio-inspired and provides a facile and eco-friendly route to synthesize high surface area carbon nitride with superior morphological features and other semiconducting and catalytic properties. The current review article broadly covers supramolecular self-assembly synthesis of carbon nitride nanostructures and their photocatalytic water-splitting applications and provides a comprehensive outlook on future directions.

Rational Manipulation of Active CNT Encapsulated Fe Doped NiCoP Nanoparticles In Situ Grown in Hierarchically Carbonized Wood for High-Current-Density Water Splitting.

Precise morphology design and electronic structure regulation are critically significant to promote catalytic activity and stability for electrochemical hydrogen production at high current density. Herein, the carbon nanotube (CNT) encapsulated Fe-doped NiCoP nanoparticles is in-situ grown in hierarchical carbonized wood (NCF0.5 P@CNT/CW) for water splitting. Coupling merits of porous carbonized wood (CW) substrate, CNT encapsulating and Fe doping, the NCF0.5 P@CNT/CW features remarkable and durable electrocatalytic activity. The overpotentials of NCF0.5 P@CNT/CW at 50mAcm-2 mV and 205mV for oxygen evolution reaction (OER) and hydrogen evolution reaction (HER) and features high current density of 800mAcm-2 within 300 mV for both OER and HER. Moreover, NCF0.5 P@CNT/CW displays outstanding overall water splitting performance (η50 = 1.62V and η100 = 1.67V), outperforming Pt/C║RuO2 (η50 = 1.74V), and can achieve the current density of 700mAcm-2 at a lower cell voltage of 1.78 V. Overpotential is only 4.0 % decay after 120 h measurement at 50mAcm-2 . Density functional theory (DFT) calculations reveals Fe doping optimizes the binding energy and Gibbs free energy of intermediates, and regulates d-band center of NCF0.5 P@CNT/CW. Such synergistic strategy of morphology manipulation and electronic structure optimization provides a spark for developing effective and robust bifunctional catalysts.

0D/1D type Ⅱ CdS/TiO2 nanocone arrays/Ti hybrids for visible-light-driven rapid photocatalytic degradation of tetracycline: An insight investigation of the interfacial electron transport mechanism

The photocatalytic applications of TiO2 was limited by its rapid photogenerated charge recombination and low responsiveness to visible light. To address these challenges, we introduced a novel low-dimensional heterojunction, CdS quantum dots/TiO2 nanocone arrays on Ti mesh substrate (referred to as CTNC), facilitating efficient separation of photogenerated carriers under visible light. Effective type Ⅱ electron migration from TiO2 to CdS was established, enhancing charge separation, as confirmed by in situ irradiated Kelvin probe force microscopy (KPFM) and ultraviolet photoelectron spectroscopy (UPS). The comprehensive analysis of the photoelectric properties of conical TiO2 further confirmed the efficient separation of electron-hole pairs. Leveraging these advantages, the CTNC catalyst significantly degraded 83% of TC (20 mg/L) within 120 min (rate constant k = 0.029 min−1), outperforming CTNR (CdS quantum dots/TiO2 nanorod arrays on Ti substrate) by 2.6 times, and surpassing related low-dimension heterostructures of CdS/TiO2 in previously reported. Remarkably, CTNC exhibited exceptional TC degradation performance and stability on both fronts. The present study provides profound insights into enhancing the photocatalytic performance of TiO2 through morphology manipulation and the formation of heterojunctions responsive to visible light.

Robust mechanical, lubricated and biocompatible molybdenum disulfide/polypropylene catheter via flow-directed preferential alignment and fluorination treatment

Interventional catheter is the essential assembly part of interventional therapy. Confronted with complex channels, the catheter suffers from weak mechanical property, high catheter-tissue friction and inferior biocompatibility. Herein, the robust mechanical, lubricated and biocompatible molybdenum disulfide (MoS2)/polypropylene (PPR) catheter was fabricated via flow-directed preferential alignment and fluorination treatment. By rotating the mandrel and die, a dual-directional flow field was constructed and the two-dimensional MoS2 plates aligned preferentially with the planar surface perpendicular to the radial direction of the catheter. Benefiting from the preferential alignment of MoS2 plates, the tensile strength of the rotationally-extruded MoS2/PPR catheter increased by 25.1% compared to the pristine PPR catheter. Furthermore, the direct fluorination treatment was applied to endow the optimized tribology performance and biocompatibility. As a result, the MoS2/PPR catheter with excellent comprehensive performance was prepared by bulk morphology and surface manipulation strategy, which was suitable for industrial scale preparation.