AbstractSkin cancer is the most common of all cancers worldwide. This way, it is mandatory to adopt an adequate sun protection routine, including sunscreen lotions. However, despite the proven effectiveness of numerous chemical filters, many of them are also known for their allergenic and carcinogenic potential effects, which can be mitigated by exploring some encapsulation routes. Thus, the present work evaluates the influence of seven distinct ultraviolet (UV) organic filters on the final particle size and molecular weight distributions of poly(methyl methacrylate) (PMMA) beads. Moreover, the sun protection factors (SPF) of the loaded nanoparticles are also evaluated when used for preparation of sunscreen formulations. The UV filters did not affect the course of MMA miniemulsion polymerizations significantly, enabling the synthesis of loaded nanoparticles. Nevertheless, adding the filters shifted the particle size distributions toward larger diameters, which are appropriate for cosmetic formulations. Based on the SPF analyses, it was also possible to observe a 12‐fold increase in the SPF values of the prepared formulations and an increase in the critical wavelength. Therefore, the in situ incorporation of distinct UV filters during miniemulsion MMA polymerizations constitutes a robust and versatile technology to produce PMMA nanoparticles loaded with UV filters for preparation of sunscreen formulations.
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