The series electro-hydraulic hybrid powertrain has advantages in improving the dynamic characteristics and increasing the cruising range of battery rail vehicles. In order to reduce the large peak starting current of electric motor, an energy-saving starting method is proposed, which is using the hydraulic pump/motor to reversely drive the electric motor to restart at a speed, based on the energy reverse transfer characteristics between electric motor and hydraulic pump/motor. Firstly, the principle of restarting the electric motor at a speed is proposed based on the designed EH3. Then, PID is adopted to control the starting of electric motor which is driven by hydraulic powertrain. And a speed sensorless control algorithm is designed to control the restarting at a speed. Finally, aiming at the problem that the traditional simulation models of electro-hydraulic hybrid powertrain components are too simple and ideal. The estimation model of battery and SOC, dynamic efficiency model of hydraulic motor and dynamic iron loss model of PMSM are improved and optimized to improve the accuracy of powertrain simulation. The results both of co-simulation and experiments shows that the starting current can be reduced by 69.36 % at most and 64.91 % of battery consumption can be saved by restarting the electric motor at a speed.
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