MnS Inclusions Research Articles

Localized corrosion induced by MnS inclusions in U71Mn rail steels

To understand the corrosion mechanisms of rail steels, immersion tests were conducted on U71Mn rail steels produced in 1994 and 2021. It was observed that, at the onset of corrosion, only matrix near clustered MnS inclusions dissolved. Further characterization revealed that this was due to the combined effects of lower Volta potential, higher lattice distortion of the surrounding matrix, and strip-shaped carbides in the surrounding matrix induced by the clustered distribution of MnS. Consequently, the U71Mn2021 rail steel, with fewer MnS clusters formed, exhibited better corrosion resistance, as evidenced with electrochemical measurements. These findings suggest that refined processing techniques to control inclusion formation could be effective methods for developing U71Mn rail steels with greater corrosion resistance.

The Effect of La, Ce Rare‐Earth Elements on the MnS Inclusion Precipitation and Distribution in U75V Heavy‐Rail Steel

The quality of heavy rail steel is significantly influenced by the distribution and morphology of MnS inclusions. With the help of experimental methods and thermodynamic predictions, the evolution of inclusions in heavy rail steels with different rare‐earth (RE: La + Ce) additions is investigated, and the relationship between RE inclusions and MnS is better interpreted by the classical two‐dimensional mismatch degree theory. The results show that the deoxidizing ability of RE elements added to the steel is greater than the desulfurizing ability. The best data for physical parameters of inclusions in steel are obtained at a RE addition of 122 ppm. The MnS inclusion particles are roughly spherical around the REAlO3 inclusion particles when the aluminum content in the RE inclusion is high. The MnS inclusion particles are better able to fit flatly around the RE2O2S inclusion particles when the sulfur content of the RE inclusion is high. By computing the two‐dimensional mismatch between the interfaces of different inclusions, it is discovered that the heterogeneous nucleation efficiency is comparatively low between MnS and REAlO3, relatively high between MnS and RE2O2S, and highest between MnS and RE2O3.

Effect of Zr addition on MnS inclusion characteristics and mechanical properties in medium carbon ferrite-pearlite steel

In this paper, the influence of decreasing Zr content (0.0110 wt%, 0.0044 wt%) on the microstructure, MnS inclusion characteristics, and mechanical properties of medium carbon ferrite-pearlite steel was studied. The results show that the volume fraction of intragranular ferrite (IGF) in steel increases with a reduction in Zr content. The ductility of the steel is reduced by 1.83%, the impact toughness is increased by 2.5 times, and the yield strength is almost unchanged. Compound MnS inclusions are the main inclusions that induce IGF formation. The proportion of heterogeneous nucleation of MnS inclusions using oxides as nucleation sites is increased, which is the main reason for the increase in the volume fraction of IGF. Furthermore, MnS inclusions change from type Ⅲ to type Ⅰ and Ⅱ, and their distribution is gradually uniform. Thermodynamic analysis reveals that the underlying cause for the morphological transformation of MnS inclusions is the rapid surge in the supersaturation of S element in molten steel. The presence of liquid-phase low-melting inclusions (MnS–Al2O3) promotes the formation of type Ⅰ MnS inclusions. The volume fraction and the dimension perpendicular to the fracture surface of the MnS inclusions are increased by at least 33% and 111%, while their aspect ratio is reduced by a maximum of up to 19%. The change in the volume fraction of MnS inclusions is the primary factor contributing to the decrease of tensile plasticity. The toughness of steel is mainly affected by the aspect ratio and the dimension perpendicular to the fracture surface of MnS inclusions.

Effect of Cu Addition on Localized Corrosion Originating from MnS Inclusions for Low-alloy Steel in a 3% NaCl Solution

Effect of Cu Addition on Localized Corrosion Originating from MnS Inclusions for Low-alloy Steel in a 3% NaCl Solution

Identification and characterisation of Type Ⅱ MnS via YOLO deep learning method

In order to solve the problem that the current inclusion characterisation methods can only identify single-point inclusions, the identification and characterisation model of type II MnS inclusions was established, and related software was developed. Scanning electron microscopy was used for establish a database of type II MnS. You Only Look Once deep learning model was used to realise the recognition of type II MnS with the learning rate 0.01. Image post-processing technologies such as edge detection and grey value extraction were used to characterise the identified type II MnS, and the accuracy of the characterisation was confirmed by visualising the characterisation information. This method achieved up to 91.485% mAP0.5 in identifying Type II MnS inclusions, and the accuracy and recall rate achieved up to 85.924% and 83.333%, respectively. The characterisation of Type II MnS inclusions could be accurately completed by adjusting the grey threshold. The current method to detect type II MnS inclusions greatly saved time and reduced the recognition error.

Enhancing the Pitting Corrosion Resistance of Fe‐36Ni Invar Alloy via Introducing Mg

The primary objective of this study is to investigate the corrosion resistance of Fe‐36Ni Invar alloys with varying Mg contents in a 3.5 wt% sodium chloride solution. The electrochemical results reveal that the incorporation of Mg amplified the corrosion behavior of Fe‐36Ni Invar alloy. The inclusion compositions undergo a transformation with the increase of Mg content, evolving from MnO–MnS in 0 Mg alloy to MnO–MnS–MgO in 0.0015 Mg alloy, and ultimately to MnS–MgO–MgS in 0.0030 Mg alloy. During the corrosion process, the small‐sized MnS–MgO–MgS inclusions exhibit greater stability compared to the MnO–MnS inclusions, rendering them less susceptible to attack and dissolution. Adding Mg diminishes the size and number density of inclusions, which effectively decreases the susceptibility to pitting initiation. The introduction of Mg refines the microstructure and elevates the fraction of twin boundaries, which also is responsible for the enhancement of corrosion resistance.

Effect of Electroslag Remelting on the Microstructure and Ballistic Penetration Characteristics of an Austenite‐Based Lightweight Steel

Herein, the effects of electroslag remelting (ESR) and impurities in ESR slag on the composition, microstructure, and properties of lightweight steel with a nominal composition in wt% of Fe‐20Mn‐10Al‐1.5C are studied. These results can provide a reference for the production of such steels using ESR and the design of the composition of such steels. The results show that ESR can make the contents of Si increase and that of S decrease, make the grain size decrease, make the phase transformation of austenite at about 540 °C change from spinodal decomposition to ordered transformation, make the contents of MnS and SiO2 and inclusions greater than 5 μm decrease, make the distribution of inclusions homogenize, and make the shape of inclusions change from long strip with sharp corners to spherical shape. ESR can improve its strength, plasticity, and antiballistic penetration properties.

Effect of Trace Rare Earth Element Cerium (Ce) on Microstructure and Mechanical Properties of High Strength Marine Engineering Steel

In this paper, FH460 special steel with rare earth element cerium (Ce) was selected, and the control group without Ce was set up. By changing the content of Ce, the microstructure, phase transition point, and mechanical properties of the test steel were observed to study the effect of trace rare earth element Ce on the microstructure and mechanical properties of high-strength marine engineering steel. The morphology and energy spectrum of inclusions in three kinds of test steels were observed by SEM, and the morphological changes in inclusions in FH460 high-strength marine engineering steel after adding Ce were investigated. The fracture morphology and energy spectrum analysis were carried out by combining the tensile test at room temperature and the gradient low temperature impact toughness test, and the effect of trace Ce on the mechanical properties of the test steel was comprehensively analyzed. The results show that the addition of Ce changes the phase transformation temperature of Ac1 and Ac3, and refines the original microstructure of the test steel. SEM observation showed that the addition of Ce changed the long strip MnS and polygonal irregular Al2O3 inclusions into ellipsoids, which reduced the size of inclusions. The gradient low temperature impact test shows that with the decrease in temperature, the fracture dimple depth of the three test sheets of steel decreases, and the Ce-containing test steel forms a deep dimple centered on rare earth inclusions, which hinders the crack propagation and significantly improves the low temperature impact toughness of the test steel.

Corrosion and stress corrosion cracking resistances of the 17-4 precipitation hardened martensitic stainless steel additively manufactured using binder jet printing

The corrosion and stress corrosion cracking (SCC) properties of an additively manufactured (AM) 17-4 PH martensitic stainless steel that was produced using the binder jet printing (BJP) technique are compared with those of the conventionally manufactured (CM) steel, to critically examine the influence of porosity and subtle microstructural variations, introduced due to sintering and hot isostatic pressing (HIP), on them. Microstructures of the BJP and HIP specimens contain porosity, δ-ferrite, and MnS inclusions, while the CM ones do not contain either, but have NbC inclusions. All the corrosion properties of the BJP alloy, investigated using the immersion, cyclic potentiodynamic polarization, and galvanostatic (GL) tests, are inferior (compared to those of the CM alloy) due to the porosity in it, while the NbC inclusions present in the CM alloy adversely affected its corrosion characteristics. Surprisingly, the CM 17-4 PH specimens subjected to the SCC tests failed, while those of the BJP specimens did not (despite the relatively large porosity in it). Detailed analyses (including the X-ray computed tomography) show that crack bridging induced by the δ-ferrite phase, which has superior corrosion resistance compared to the martensite, is the reason for the BJP alloy's SCC resistance. HIP, which reduces both the porosity and δ-ferrite content, resulted in enhanced corrosion and SCC resistances that are even superior to those of the CM 17-4 PH. These results demonstrate, emphatically, that the subtle microstructural variations in the AM alloys can have profound effects on their properties, especially those related to structural integrity and reliability.

Role of Te-RE alloying on the passive film and pitting corrosion behavior of 316L stainless steel

This work reports the mechanism of corrosion resistance enhancement of 316 L stainless steel after Te-RE alloying. The individual MnS inclusions are replaced by composite inclusions, resulting in a reduced risk of pitting corrosion. The decrease of inclusion amount and Volta potential difference between inclusion and matrix induced by the addition of Te/La promoted the stability of the inclusions and lessened the active sites for pitting corrosion. TeO2 formed in the passive film with Te treatment could be easily reduced by Cr and Mo, and resulting in a significant increasing of MoO2 and Cr2O3 content in the passive film. This enhanced the stability of the passive film. Te and RE exhibited a synergistic effect on the increase of Cr and Mo in the passive film, resulting in a further improvement of the passive film. However, RE could not exist in the passive film stably due to its poor thermodynamic stability of the rare earth oxides, and only acted as a bridge for the formation of Cr and Mo oxides.

Effects of different forging ratios on microstructure, mechanical properties and friction and wear behaviour of Q355D steel

ABSTRACT To meet the mechanical performance demands of large oil cylinder barrels and piston rods, an investigation into the forging process of Q355D low-alloy high-strength steel was conducted. This study rigorously examined the impact of various forging ratios (2.6, 4.3, and 6.2) on both the microstructural characteristics and mechanical properties (including tensile strength, hardness, elongation, and impact toughness) of Q355D steel through a comprehensive systematic analysis. The findings revealed that an escalation in the forging ratio resulted in a refinement of the grain size in both ferrite and pearlite, concurrently with the fragmentation of MnS inclusions. The augmentation in both hardness and impact toughness correlated proportionally with the increased forging ratio, primarily attributed to the grain size refinement and augmented dislocation density. The yield strength exhibited a corresponding increase with the forging ratio increments: 303.56 MPa, 324.32 MPa, and 346.69 MPa, while hardness values were recorded as 174.32 HV, 187.31 HV, and 200.95 HV, respectively. Furthermore, grain refinement significantly contributed to enhancing the steel's ductility and toughness. Additionally, the escalated forging ratio notably reduced the duration required for the steel to reach a stabilized friction coefficient and reduced the stabilized friction coefficient, consequently amplifying the steel's resistance to frictional wear.

Effect of Sulfur Content on Precipitation Behavior of Dendrite Sulfide Inclusion in Continuous Casted 20CrMnTi Gear Steel

The effect of sulfur content on sulfide inclusion and dendrite MnS in continuous casted 20CrMnTi gear steel is investigated. There are two main types of sulfides in 20CrMnTi steel: pure MnS and TiN–MnS composite inclusions. The number of TiN–MnS is higher than MnS, especially in the edge of the billet. TiN–MnS is smaller both in area and size than pure MnS. The statistical results of dendrite MnS show that the increase of S content decreases the average size of sulfides, whereas raises the number and the maximum size of sulfides. With the S content increasing, the proportion of large‐sized dendrite MnS in steel decreases, but the amount of large‐sized dendrite MnS increases, which results in the increase of number of large‐sized dendrite MnS. The average area of dendrite MnS inclusions first increased and then decreased from the edge to the center of billet, and the maximum area appeared at about 1/2 radius of the billet. Comparison with the microstructure of the two billets, the proportion of ferrite increased with the increase of S content.

Evolution of the Corrosion Products around MnS Embedded in AISI 304 Stainless Steel in NaCl Solution.

The characterization and evolution of corrosion products deposited on/around MnSs, a typical kind of inclusive particle embedded in AISI 304 stainless steel, was analyzed using a quasi-in-situ method in a 3.5 wt.% NaCl solution. On/around the MnS inclusion, a corrosion product layer with spinel Fe3-xCrxO4 as the main component was formed, with a thickness of several hundred nanometers. Below the layer, there was a cavity layer in which part of the MnS remained, forming secondary pitting along the MnS/matrix boundary. The mechanism of corrosion product deposition and evolution accompanied by MnS dissolution, as well as the characteristics of the corrosion products, are discussed.

Study on the effect of Al-La composite deoxidation on the modification behaviors of TiN and sulfide inclusions in 20CrMnTi gear steel

This article uses experimental and thermodynamic calculations to study the directional modification behavior of TiN and sulfides in 20CrMnTi steel before and after the addition of rare earth La element. The morphologies (SEM) and elemental distributions (EDS) of TiN and sulfide inclusions in steel are characterized using scanning electron microscopy, and the sizes of the inclusions are statistically analyzed. With the addition of rare earth La, the average sizes of TiN and sulfide inclusions in steel decrease, and the proportions of TiN and sulfide inclusions in all inclusions of the steel decrease. The results show that the addition of La element can promote the formation of LaAlO3 in steel, which can be used as the nucleation core of TiN and MnS inclusions in steel, and then form LaAlO3-TiN and LaAlO3-MnS-TiN composite inclusions, which are smaller in size and more uniform in distribution than TiN and sulfide in steel before La element is added. When La is added alone, the average size of TiN inclusion in steel is 2.2 μm. After the deoxidation of Al-La alloy, the average size of TiN inclusion in the steel is 1.9 μm. After Al-La composite deoxidation, the TiN containing inclusions in the steel will be transformed into smaller LaAlO3-TiN composite inclusions. When adding La alone, the average size of sulfide inclusions in the steel is 2.1 μm. When Al-La composite deoxygenation is used, the average size of sulfide inclusions in steel is 1.1 μm, indicating that the Al-La composite deoxygenation has a better improvement effect on sulfide inclusions in steel than the improvement effect of adding La alone.

First‐Principles Calculation and In Situ Observation on the Precipitation of Inclusions during Solidification of a High Sulfur Steel

The precipitation process of inclusions in the high sulfur steel with the cerium addition is observed using the high‐temperature confocal scanning laser microscope (CSLM). Rare earth (Re) inclusions formed in the molten steel, and MnS inclusions precipitate along grain boundaries or on oxide cores at the end of solidification. With the addition of cerium, the average aspect ratio of inclusions in the steel decreases from 6.5 to 5.0, and the addition of cerium effectively modifies the elongated MnS. Thermodynamic calculations show the inclusion transformation during solidification, yet it lacked the formation of Ce2O2S and Re sulfides. According to the first‐principles calculation, the priority of the inclusion formation was Ce2O3 > CeAlO3, Ce2O2S > CeS > Ce3S4 > MnS. The stability of MnS inclusions is much lower than that of cerium‐containing inclusions. It is in situ observed that the addition of cerium promotes the formation of cerium‐containing inclusions and reduces the precipitation of MnS in the high sulfur steel.

Influence of Zr and Ti on MnS Inclusions, Microstructure, and Mechanical Properties of F38MnVS6 Steel

The influence of Zr and Ti on the inclusions, microstructure, and mechanical properties of three sets of steel prepared using a vacuum induction melting furnace is analyzed. In steel without Zr and Ti, MnS is mainly distributed in the grain boundary with a rod‐like or dendritic morphology, an average diameter of 10 μm, and a quantity of 2.08 × 104 m−3. After alloying with Zr and Ti, MnS in steel is evenly distributed and adopted a blocky or spherical morphology with an average diameter of 7.2 μm and a quantity of 11.01 × 104 m−3. The oxygen content in steel do not have a remarkable impact on the MnS morphology. ZrO2 and Ti2ZrO6 formed in steel display a slight lattice disregistry with MnS. During solidification, MnS precipitates easily as types I and III MnS, with oxides serving as the core. The MnS composite exhibits remarkable deformation resistance during forging. The addition of Zr and Ti increases the proportion of intragranular ferrite in steel and decreases the pearlite lamellae spacing and average grain size, increasing the yield strength from 745 to 820 MPa and the impact energy from 21 to 56 J at room temperature. Overall, the addition of Zr and Ti considerably improves the mechanical properties of steel.

Effects of Typical Inclusions on the As‐Cast Microstructure and Recrystallization of Low‐Density Steel

Herein, the effect of nonmetallic inclusions (NMIs) on the microstructure and dynamic recrystallization (DRX) of Fe–23Mn–6Al–0.7C low‐density steel is studied. The specimens are separately added sulfur (S) and nitrogen (N) to change the characteristics of NMIs. As a result, the addition of S significantly increases the number of MnS inclusions and AlN–MnS complex inclusions in low‐density steel. The addition of N results in a significant increase in the size of NMIs. In the results, NMIs act as the heterogeneous nucleation sites for austenite and refine the as‐cast grains in low‐density steel. In addition, the treated specimens are subjected to a thermal compression simulation experiment. During the thermal compression process, discontinuous DRX is considered to be the main recrystallization method in the experimental low‐density steels. Meanwhile, the typical NMIs significantly accelerate the DRX within grains in low‐density steel through the mechanism of particle‐stimulated nucleation and continuous DRX.

Observation of inclusions and intra-granular ferrite evolutions at the HAZ of low-carbon steel with different thermal histories

This study investigated the formation and growth of intra-granular ferrite with inclusions (TiN, MnS) in the heat-affected zone (HAZ) of a welding joint in low-carbon steels. The relationship between the cooling rate and the density and size of inclusions was analyzed. An orientation relationship akin to the Baker–Nutting relationship was identified between TiN and ferrite, while the orientation relationship between MnS and ferrite approximated the Kurdjumov–Sachs relationship. At low cooling rates, in the absence of nucleation support from TiN and MnS inclusions, the microstructure in the HAZ comprised Widmanstätten ferrite. Additionally, the shape, size, and density of primary ferrites and Widmanstätten ferrite in steels were influenced by sulfur content.

Pit initiation in quenching and partitioning processed martensitic stainless steels

The present article investigates the influence of chemical composition and phase fractions on the corrosion behaviour of industrially produced quenching and partitioning (Q&P) martensitic stainless steels. Localised corrosion was analysed by scanning Kelvin probe force microscopy (SKPFM) and scanning electrochemical microscopy (SECM) in 3.5 wt.% NaCl solution. SKPFM revealed a Volta-potential difference of around 40 mV between inclusions and the matrix, which is larger than the Volta potential variations within the matrix. This difference in surface potential is a driving force for selective dissolution (corrosion initiation) at inclusions and inclusion/matrix interfaces. SECM detected early pitting initiation, particularly in alloys containing MnS and TiN inclusions. Results suggest that pitting initiation and propagation occur at those specific regions. This study emphasised that irrespective of chemical composition and phase fraction, localised corrosion initiation in Q&P-processed martensitic stainless steels is predominantly governed by the presence of inclusions.

Effect of Calcium Addition on Oxide and Sulfide Inclusions in Heavy Steel Ingot Simulated by Lab Experiments

The effect of calcium addition on inclusions (oxides and sulfides) in heavy steel ingot is investigated via lab experiments and thermodynamic calculation. The characteristics (chemistry, size, morphology, and number) of inclusions in the steel samples are investigated by scanning electron microscope with an energy‐dispersive spectrometer. The three‐dimensional morphology of inclusions is investigated by the nonaqueous solution electrolysis method. Inclusions in the fast‐quenched steel are changed from Al2O3 to Al2O3–CaO, Al2O3–CaO–CaS, and CaS after Ca addition. After slow cooling, inclusions in the solid steels are changed from Al2O3, single MnS, and Al2O3–MnS complex inclusions to Al2O3–CaO–CaS–MnS and CaS–MnS. The evolution trajectory of inclusions is Al2O3→Al2O3–CaO→Al2O3–CaO–CaS→Al2O3–CaO–CaS–MnS. With increasing Ca content in the steel, the number density and proportion of single MnS inclusions decrease. The formation mechanism of inclusions after Ca addition is explained by thermodynamic calculation.