Addition of nitramine particles (RDX) to composite solid propellants are promoted in advanced propulsion systems for better performances, high energy, high specific impulse, and environmentally benign combustion products. This study is performed for understanding the combustion mechanism of RDX based matrices and sandwich propellants. Four types of fine AP/Al/binder matrix mixtures are considered, two samples contain 5% and 20% RDX while another two mixtures are without RDX, for comparison. Burning rate experiments are carried out on sandwich propellants and matrices in the pressure range of 2–10 MPa. The condensed phase behaviour of RDX decomposition and RDX melt flow, their influence on the matrix flame and interaction with leading edge flames (LEFs) located over lamina interfaces of sandwich propellants are assessed from quenched surface profiles and SEM micrographs. The effect of middle lamina thickness and pressure on burning rates of sandwich propellants are investigated. It is noticed that different levels of addition of RDX to matrix induces either an increase or decrease in burning rates depending upon the composition and fine AP/binder ratio. The binder melt flow effect is reduced in RDX containing matrix lamina due to presence of near-surface premixed flame. The effect of middle lamina thickness on burning rates of RDX containing sandwich propellants is significant. The overall burning rates of RDX sandwich propellants are relatively high when compared to their corresponding non-RDX counterparts. This is due to the existence of RDX assisted matrix flame that re-establishes the interaction between the LEFs anchored over lamina interfaces. Such matrix flames that are located over the regions of matrix in inter-particle spaces of the propellant microstructure would have a positive effect on the LEFs and outer diffusion flames over coarse AP particles.
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