Microwave-Assisted Continuous-Flow Synthesis Research Articles

Rapid defect engineering of UiO-67 (Zr) via microwave-assisted continuous-flow synthesis: Effects of modulator species and concentration on the toluene adsorption

Abstract Defect engineering is a promising approach for tailoring the physicochemical properties, such as stability, pore structure, and surface area, of metal–organic frameworks (MOFs). In this study, some defective Zr-based biphenyl dicarboxylate (UiO-67 (Zr)) MOFs were prepared via fast modulated synthesis under microwave-assisted continuous flow by using HCOOH, CH3COOH, CH3CH2COOH, and C6H5COOH as modulators. A surface-modified UiO-67(Zr) framework with high porosity and crystallinity could be rapidly produced in a few minutes due to the incomplete exchange between the bridging ligand and the modulator. The defect concentration in the products was tuned by controlling both the modulator species and concentrations utilized. The adsorption ability toward toluene of the prepared UiO-67(Zr) MOFs was found to be related to their structural defects; the defective UiO-67(Zr) MOF synthesized with HCOOH as the modulator exhibited the highest toluene adsorption capacity (467 mg g−1), surpassing also most of the previously reported adsorbent materials, such as zeolites, activated carbon, Zr-based dicarboxybenzene (UiO-66(Zr)), H2N-UiO-66(Zr), zeolitic imidazolates, and copper benzenetricarboxylate. Moreover, the experimental dynamic adsorption data were mathematically modeled to predict the adsorption behaviors of defective UiO-67(Zr) MOFs.

Microwave-assisted continuous flow synthesis on industrial scale

A continuous flow microwave system based on a transmission line short-circuited waveguide reactor concept is described. The continuous flow reactor is capable of operating in a genuine high-temperature/high-pressure process window (310°C/60 bar), applying a microwave transparent and chemical resistant cylindrical γ-Al 2 O 3 tube as reaction zone. The system can be operated in an extremely energy efficient manner, utilizing 0.6–6 kW microwave power (2.45 GHz). The application of the reactor for processing four chemical transformations in a high-temperature/high-pressure regime with a throughout of 3.5–6.0 l/h is demonstrated.