One of the major drawbacks for restorative dentistry is the polymerization shrinkage and the consequential shrinkage stress in methacrylate-based dental composites. An efficient way to reduce shrinkage stress is the incorporation of addition fragmentation chain transfer agents (AFCT agents). In this contribution, five novel polymerizable allyl sulfones were synthesized in four to five steps. A photo-DSC study was carried out in order to evaluate the influence of the addition of each AFCT agent on the polymerization rate of a dimethacrylate-based monomer mixture. The glass transition temperature (Tg) of the resulting networks was measured using DMTA. Dental composites based on these new chain transfer agents (CTAs) were prepared. A combination of camphorquinone, ethyl 4-(dimethylamino)benzoate and bis-(4-t-butylphenyl)-iodonium hexafluorophosphate was selected as photoinitiator system. Low shrinkage force values, suitable ambient light working time and excellent mechanical properties were obtained for all CTA based materials. Composites based on three of the synthesized CTAs even exhibited higher flexural modulus than the corresponding CTA-free material. Furthermore, a significant reduction of unreacted CTA leaching was found if a polymerizable moiety was introduced in the CTA structure. Hence, the incorporation of polymerizable allyl sulfones in dental composites is a promising strategy to obtain low shrinkage materials exhibiting improved biocompatibility.
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