SmF3 cannot be directly reduced to metallic samarium by calcium. In this work, we presented the thermodynamic calculation and preperation of Sm2Fe17 alloy by calciothermic reduction. The composition, crystal structure, elements distribution, chemical valence and induced mechanism of Sm2Fe17 alloy were analyzed and characterized by ICP, XRD, SEM, EDS and XPS. The results show that the feasibility of preparing Sm2Fe17 alloy by iron-induced SmF3 calciothermic reduction. The Sm and Fe component of SmFe alloy approximates the nominal composition of Sm2Fe17 alloy with 10% excess of SmF3 over the stoichiometry. The micrograph of the SmFe ingot exhibits fish-bone-like morphology and is composed of α-Fe, Sm2Fe17 and SmFe3 phases. The Sm and Fe elements of the samples demonstrate zero valency. Electrons from metallic Sm are drawn toward to the orbits of Fe and an Sm-Fe bond with ionic bond property is formed and being reduced by calcium to obtain Sm2Fe17 alloy.
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