Metallic Hole Research Articles

Enhanced Sugar Sensing via a Fano Resonance Terahertz Metasurface With a Metallic Cross-Shaped Hole Array

Enhanced Sugar Sensing via a Fano Resonance Terahertz Metasurface With a Metallic Cross-Shaped Hole Array

Interplay of surface plasmon and Fabry-Perot resonances in metallic hole arrays on dielectric layers

Interplay of surface plasmon and Fabry-Perot resonances in metallic hole arrays on dielectric layers

Performance improvement of slot antenna with metamaterial for modern wireless communication

A slot antenna has been widely used for multifunction in modern wireless communication technologies such as WLAN, WiMAX, IoT, and GSM. Generally, slot antennas can operate in wideband. Nevertheless, this antenna type was limited in terms of lower gain because of wideband operation. Therefore, this paper presents a slot antenna designed for operation frequencies between 1.8 GHz and 6.5 GHz and a study of the performance improvement of slot antennas with metamaterials to increase antenna quality. The utilization of metamaterials can improve the performance of slot antennas by increasing gain levels, reducing sidelobe levels, and optimizing reflection coefficients (S11). As a result, determine the metallic hole structure and wire medium structure put behind the slot antenna for comparing performance. All of them act like reflectors for reflected radiation from the back to the front, which improved the average gain of all operating frequencies from 3.41 dBi to 7.33 dBi for metallic hole structure and 7.42 dBi for wire medium structure. Moreover, the simulation and measurement gave great results. These proposed metamaterials provided enhanced gain and reduced sidelobe level.

A Highly Efficient Plasmonic Polarization Conversion Metasurface Supporting a Large Angle of Incidence

The angle of incidence of the compact polarization conversion device is crucial for practical use in integrated miniaturized optical systems. However, this index is often ignored in the design of quarter-wave plate based on metasurface. Herein, it is shown that a thick metallic cross-shaped hole array supports extraordinary optical transmission peaks controlled by a Fabry–Pérot (FP) resonator mode. The positions of these peaks have been proven to be independent over a large range of incidence angles. We numerically design a miniatured quarter-wave plate (QWP) with an 80 nm bandwidth (840~920 nm) and approximately 80% average efficiency capable of effectively functioning as a linear-to-circular (LTC) polarization converter at an incidence inclination angle of less than 30°. This angle-insensitive compact polarization conversion device may be significant in a new generation of integrated metasurface-based photonics devices.

The effect of surface orientation on band alignment and carrier transfer at WS2/CdS interface: Insight from first-principles calculations

Loading of WS2 can greatly improve water splitting H2 generation efficiency of CdS in experiments. Here, we constructed WS2/CdS(100) and WS2/CdS(110) heterostructures with smaller mismatches and explored their interaction energy and band offset by first-principles calculations. Our calculation suggests that the WS2/CdS(100) interface with a stronger binding energy is more active in experiments, while the WS2/CdS(110) interface is metastable. The band alignment between CdS and WS2 is highly dependent on the orientation of the interfaces, and WS2/CdS(100) and WS2/CdS(110) belong to type-I and type-II band alignments, respectively. Therefore, a metal electrode and hole scavenger may be essential in experiments to help WS2/CdS(100) efficiently trap electrons, and a suitable substrate and an appropriate growth temperature are also needed to composite the CdS(110) surface to achieve a higher photocatalytic efficiency. In addition, we performed a detailed analysis of the macroscopic average potential and found that the calculated accuracy of potential difference across the heterostructures due to slab thickness is less than 80 meV at WS2/CdS interfaces. In total, our calculations not only explain the physical reasons for the increased efficiency of WS2/CdS, but also provide a detailed guideline for the design of a more efficient synergistic catalyst.

Utilizing Metal Oxide Thin Films for Device Engineering of Solution-Processed Organic Multi-Junction Solar Cells

Electron and hole transporting layers play a major role in high-performance and stable organic-based optoelectronic devices. This paper demonstrates detailed device engineering of multi-junction organic photovoltaics built on two different metal oxide-based electron and hole transport (buffer) layers prepared by thermal or solution-processed methods. The main focus is on the device processing parameters as well as practical details of preparation of buffer layers to give the research community a clear, step-by-step recipe to successfully replicate and build series and parallel connected multi-junction solution-based organic solar cells for their needs. Here, the recipes and deposition conditions of two metal oxide buffer layers are presented in detail, based on basic commercially available materials and tools, to achieve well-engineered tandem (multi-junction) solution-processed organic solar cells. The buffer layers have appropriate energy levels for electrical selectivity of anode and cathode electrodes, and they are highly stable and chemically compatible with processing of solution-based polymer solar cells. To demonstrate the engineering steps of multi-junction devices, the PCE10:PC70BM blend is used as the active layer for all subcells. Then, to improve the power conversion efficiency of the single-junction photovoltaic device, PCE10:PC70BM blend is used in combination with DPPx:PC70BM with different absorption spectra for bottom and top subcell active layers. An optimized series tandem device with 10.6% power conversion efficiency is demonstrated. Generally, the device structures reported here can also be used for other types of optoelectronic devices, such as light emitting diodes and photodetectors.

Unraveling Loss Mechanisms Arising from Energy‐Level Misalignment between Metal Halide Perovskites and Hole Transport Layers

AbstractMetal halide perovskites are promising light absorbers for multijunction photovoltaic applications because of their remarkable bandgap tunability, achieved through compositional mixing on the halide site. However, poor energy‐level alignment at the interface between wide‐bandgap mixed‐halide perovskites and charge‐extraction layers still causes significant losses in solar‐cell performance. Here, the origin of such losses is investigated, focusing on the energy‐level misalignment between the valence band maximum and the highest occupied molecular orbital (HOMO) for a commonly employed combination, FA0.83Cs0.17Pb(I1‐xBrx)3 with bromide content x ranging from 0 to 1, and poly[bis(4‐phenyl)(2,4,6‐trimethylphenyl)amine] (PTAA). A combination of time‐resolved photoluminescence spectroscopy and numerical modeling of charge‐carrier dynamics reveals that open‐circuit voltage (VOC) losses associated with a rising energy‐level misalignment derive from increasing accumulation of holes in the HOMO of PTAA, which then subsequently recombine non‐radiatively across the interface via interfacial defects. Simulations assuming an ideal choice of hole‐transport material to pair with FA0.83Cs0.17Pb(I1‐xBrx)3 show that such VOC losses originating from energy‐level misalignment can be reduced by up to 70 mV. These findings highlight the urgent need for tailored charge‐extraction materials exhibiting improved energy‐level alignment with wide‐bandgap mixed‐halide perovskites to enable solar cells with improved power conversion efficiencies.

Experimental investigation in sustainable electric discharge drilling of Inconel alloy using grey-based fuzzy logic approach

In the present era of manufacturing, sustainable processes are preferred for healthy and ecofriendly environment. To avoid the environmental pollutants and hazardous fumes during the drilling of Inconel-718 alloy, electrical discharge drilling (EDD) process has been used with deionized water as a dielectric medium in the present study. The process performance in terms of metal removal rate (MRR) and hole taper has been controlled by using four process variables such as discharge current, pulseduration, pulse interval and dielectric flushing pressure. The experiments were designed with the help of Box Behnken design (BBD) technique and further, the experimental results have been analyzed to optimize the process performance by using the grey-based fuzzy logic approach. The application of optimization approach has improved the MRR by 62.6% and hole taper is reduced by 20.23%. The parametric study has been carried out to examine the process behaviour with the variation of variables and pulse duration is found as most significant parameter for the study.

Surface plasmon-cavity hybrid state and its graphene modulation at THz frequencies

Abstract Fabry–Pérot (F–P) cavity and metal hole array are classic photonic devices. Integrating F–P cavity with holey metal typically enhances interfacial reflection and dampens wave transmission. In this work, a hybrid bound surface state is found within rectangular metal holes on a silicon substrate by merging an extraordinary optical transmission (EOT) mode and a high-order F–P cavity mode both spatially and spectrally. Transmission, Q-factor, and bandwidth can be enhanced significantly with respect to the classical EOT and F–P interference by simply sweeping the cavity length. This state can provide EOT properties and ten times broader EOT bandwidth well below the effective plasma frequency of the periodic metal holes, where the metal holes typically show evanescent properties and do not support EOT in theory. Furthermore, a large modulation range of 25 % and 39 % is demonstrated with various graphene patterns for the transmittance of this hybrid state at 500 and 582 GHz, respectively.

Design of a transmissive dual-frequency polarization rotator for linearly polarized electromagnetic wave

This paper presents the design of a transmission-type dual-frequency polarization rotator for linearly polarized electromagnetic wave. The rotator facilitates polarization conversion for incident waves at any azimuth angle ϕ at two specific frequency points, resulting in a transmission wave with a counterclockwise rotation of 2ϕ. The proposed polarization rotator structure comprises three metal layers separated by two dielectric substrates. It includes two large rectangular metal patches positioned orthogonally along the x- and y-axes, respectively, as well as two small rectangular metal patches also positioned orthogonally along the x- and y-axes, respectively. The upper and lower metal layers act as the receiving and radiation ends, respectively. The transmitting and receiving ends are interconnected through coaxial metal holes. Remarkably, polarization conversion efficiencies exceeding 0.95 and 0.94 at 12 and 17 GHz, respectively, are achieved, and these high conversion efficiencies remain consistent as the azimuth angle of incidence changes. Furthermore, experimental results obtained from fabricated samples align well with the simulation ones, thus validating the effectiveness of the proposed polarization rotator. The proposed transmissive dual-frequency polarization rotator exhibits good practical application prospects in mobile satellite communications, GNSS, WLAN, etc.

Near-Perfect Infrared Transmission Based on Metallic Hole and Disk Coupling Array for Mid-Infrared Refractive Index Sensing

Nanostructured color filters, particularly those generated by the extraordinary optical transmission (EOT) resonance of metal–dielectric nanostructures, have been intensively studied over the past few decades. In this work, we propose a hybrid array composed of a hole array and a disk array with the same working period within the 3–14 μm mid-infrared band. Through numerical simulations, near-perfect transmission (more than 99%) and a narrower linewidth at some resonance wavelengths were achieved, which is vital for highly sensitive sensing applications. This superior performance is attributed to the surface plasmon coupling resonance between the hole and disk arrays. A high tunability of the near-perfect transmission peak with varying structural parameters, characteristics of sensitivity to the background refractive index, and angle independence were observed. We expect that this metallic hole and disk coupling array is promising for use in various applications, such as in plasmon biosensors for the high-sensitivity detection of biochemical substances.

The acoustic streaming effects and transmission mechanisms of a micro-cavity acoustic black hole structure with an abrupt cross-section

This paper investigates the acoustic streaming effects (ASEs) and mechanisms behind the transmittance of sound in a metallic micro-cavity acoustic black hole (ABH) structure with an abrupt cross-section and examines the sound field flow characteristics inside the micro-cavity ABH under the sound excitation, such as the velocity, acceleration and pressure fields. And the sound transmission mechanisms are characterized by the ASEs which can be obtained by solving Navier–Stokes equations. The numerical results show that the sharp increase in the velocity and acceleration at the ABH tip position is the main reason for the focusing of the sound energy. And the dramatic increase in the tip cross-section reduces the acoustic streaming velocity, which is the main reason for the attenuation of the sound energy. Additionally, the thermoviscous effect of the acoustic boundary layer can also dissipate the low-frequency sound energy. The sound insulation experiment shows that the proposed micro-cavity ABH structure has a sound transmission loss (STL) of over 15[Formula: see text]dB in the low-frequency regime. This research reveals the mechanisms of the ASE’s work on the sound transmission properties of the micro-cavity ABH and provides new insight into low-frequency sound wave suppression. The ABH structure proposed in this paper has excellent strength, bearing capacity and long lifecycle, so it can be applied in the construction industry through its integrated design of structure and performance.

Mathematical modeling and prediction of pit to crack transition under cyclic thermal load using artificial neural network

The formation of pitting is a major problem in most metals, which is caused by extremely localized corrosion that creates small holes in metal and subsequently, it changes into cracks under mechanical load, thermo-mechanical stress, and corrosion process factors. This research aims to study pit to crack transition phenomenon of steel boiler heat tubes under cyclic thermal load, and mathematical modeling as well as Artificial Neural Networks (ANN) used to estimate the cycles takes to initiate a crack. In this study, the pit-to-crack transition model is developed mathematically, and the effects of stress intensity factor on the number of cycles to initiate crack and pit size are studied for steam tubes under thermal stress at 500℃. The ANN model is designed to predict the number of cycles required for the transition from pit to crack. The novelty of the approach lies in the use of ANN model for the complex behavior of materials under cyclic thermal loading. The stress intensity factor is a parameter that amplifies the magnitude of applied stress that includes the geometric parameter. In-pit-to-crack transition stage stress intensity factor-based approach and volumetric pit growth rate used. The fit regression of all R-values of the output pit size and number of cycles is 0.99195 and 0.9954 respectively showing good agreement for the obtained results using ANN. In addition, the comparison of mathematical model predicted results using equations and ANN predicted outputs using MATLAB® for pit size, and number of cycles shows good agreement in results. In addition, the comparison of mathematical model predicted results using equations and ANN predicted outputs using MATLAB® for pit size, and number of cycles shows good agreement in results. Hence, the formation of pitting problems in most of the metals can be effectively analyzed and reduced by using this research study.

Origin of plasmonic Fano resonance in metal-hole/split-ring-resonator metamaterials disclosed by temporal coupled-mode theory.

In plasmonic Fano resonance, the interaction between a discrete plasmonic mode and a continuum of plasmonic mode gives rise to an asymmetric line shape in the scattering or absorption spectrum, enabling a wide range of applications such as sensing, switching, and slow light devices. Here, we establish a theoretical solution in the framework of temporal coupled-mode theory (TCMT) to study the three-dimensional (3D) and two-dimensional (2D) Fano resonances induced by strong coupling between metal hole (MH) and split ring resonator (SRR) array. We first separately analyze the transmission spectra of the MH array and SRR array under different polarized light excitation. We further investigate the electromagnetic field and charge density distribution corresponding to the resonant modes at the peak or valley wavelength of the transmission spectrum and figure out the electric/magnetic dipole feature of these resonance modes. We then establish a theoretical solution by TCMT for Fano resonances arising from the coupling of these modes. The calculated transmission spectrum is closely matching with the numerically simulated transmission spectrum for these Fano resonances in the MH-SRR array, which effectively elucidates that the asymmetry of the Fano resonances is caused by the coupling between bright and dark plasmonic modes involved in the two structures. Our results can help to understand the profound physics in such coupled plasmonic systems.

Terahertz meta-polarizers for simultaneous control of the amplitude, phase, and polarization

Terahertz (THz) waves hold immense potential for advancements in areas such as in 6G wireless communications, non-destructive testing, and biomedicine. However, the underdeveloped control level of THz devices has been a severe obstacle. Here, a THz meta-polarizer, comprising rectangular metallic holes, is proposed to achieve the simultaneous control of the amplitude, phase, and polarization. Each unit of this meta-polarizer can function as a miniature linear polarizer. The component polarized along the short side can pass through the unit, while the component polarized orthogonally is unable to do so. Leveraging the principles of the Malus' law, we can adjust the desired amplitude distribution of the transmitted x-polarized wave by modifying its polarization distribution. This adjustment is made possible by tuning the azimuth angle of each hole. The phase delay of the transmitted wave can be further manipulated by adjusting the hole dimensions perpendicular to the polarization direction. For given near-field amplitude distributions, the required phase distributions for generating far-field target holograms can be calculated using the Gerchberg–Saxton algorithm based on Fresnel diffraction theory. The meta-polarizer then realizes calculated phase distributions, enabling the creation of the required holograms. As a proof of concept, we designed THz meta-polarizers that can achieve two- and four-level amplitude holograms in the near field, respectively. Moreover, we also manipulated the phase distributions, allowing us to decouple the near- and far-field holograms. The experimental results agree well with the simulations. Owing to its ability to simultaneously control the phase, amplitude and polarization, the proposed THz meta-polarizer holds great application potential in 6G wireless communications, radar detection systems, and holography.

A Bandpass Filter Realized by Using Pixel Structure and Genetic Algorithm Optimization.

This paper presents a flexible method for designing a bandpass filter (BPF) using pixel structure and genetic algorithm (GA) optimization. The pixel structure is made up of a grid of metallic microstrip stubs, and the GA is utilized to determine the connections between these stubs. The pixel structure enables the construction of step impedance and shunt branches, which are used to design a traditional BPF. To enhance the design freedom, one side of the discrete grids is connected to the ground via metallic holes. For verification, a BPF was designed, simulated, and measured. The experimental results showed that the 10 dB return loss bandwidth ranges from 1.1 to 1.9 GHz and the insertion loss is approximately 2.5 dB. There is good agreement between the calculation, EM simulation, and measurement results. The proposed GA-based design method offers significant advantages in terms of one-time EM simulation, feasibility, and labor time savings, making it more convenient than the traditional design method.

Terahertz asymmetric metallic hole arrays with polarization-independent quasi-bound states in the continuum for membrane sensing.

Resonances with both high-quality factor and polarization-independent characteristics are highly desirable for terahertz (THz) sensing. Here, THz sensors based on asymmetric metallic hole arrays (AMHAs) are experimentally demonstrated. Such sensors consisting of four-hole arrays support polarization-independent quasi-bound states in the continuum (BICs). The induced quasi-BIC presents a quality factor exceeding 2000, which enables enhanced sensing for thin membranes. Results show that the frequency shift is 97.5 GHz for the 25-µm thick polyimide (PI), corresponding to a sensitivity of 147.7 GHz/RIU. The sensing performance strongly relates to the enhanced field originating from sharp quasi-BICs. A maximum field enhancement of 15.88 in contrast to the incident field is achieved. When the PI thickness is large than the decay length of enhanced fields, the interaction strength of field-PI becomes weak, resulting in a saturation effect for the shift of quasi-BICs. The proposed sensor possessing polarization-independent quasi-BICs has great potential for practical sensing applications in real-time chemical and biomolecular.

Specularly-Reflected Wave Guidance of Terahertz Plasmonic Metamaterial Based on the Metal-Wire-Woven Hole Arrays: Functional Design and Application of Transmission Spectral Dips.

Terahertz (THz) plasmonic metamaterial, based on a metal-wire-woven hole array (MWW-HA), is investigated for the distinct power depletion in the transmittance spectrum of 0.1-2 THz, including the reflected waves from metal holes and woven metal wires. Woven metal wires have four orders of power depletion, which perform sharp dips in a transmittance spectrum. However, only the first-order dip at the metal-hole-reflection band dominates specular reflection with a phase retardation of approximately π. The optical path length and metal surface conductivity are modified to study MWW-HA specular reflection. This experimental modification shows that the first order of MWW-HA power depletion is sustainable and sensitively correlated with a bending angle of the woven metal wire. Specularly reflected THz waves are successfully presented in hollow-core pipe wave guidance specified from MWW-HA pipe wall reflectivity.

A mechanical interlocking joint between sheet metal and carbon fibre reinforced polymers through punching

The joint between different lightweight materials plays a significant role in multi-material design of structural components for the automotive industry, aiming to reduce the vehicle’s weight without compromising performance or safety. Yet, conventional mechanical joining technologies between metals and Carbon Fibre Reinforced Polymers (CFRP) result in either a hole being drilled in the composite material, leading to damages which reduce the load bearing capacity, or the weight of the part being increased due to the incorporation of fasteners. At the same time, alternative mechanical joining methodologies involve complex and costly processing, hindering their industrial application. This work presents a new, simple, cost-efficient and non-weight penalizing mechanical joining technology between a metal sheet and fibre reinforced polymer prepregs consisting of a single-step punching process. In this process, the metallic sheet is completely perforated, while the prepreg is not. The punch pushes the carbon fibres through the metallic hole, with no, or minimal fibre breakage, generating a mechanical interlock. The shear strength and the absorbed energy of the co-cured joint increase with the incorporation of the mechanical interlocking joint.

Design Parameters of Automatic Drilling & Tapping Machine

Abstract: This paper focuses on design of machine which can perform drilling and tapping processes together with the help of automation in order to improves production, reduce time for manufacturing and manufacture economically on a bigger scale. In regular drilling process which is the most common way to put a hole in metal or other materials, for precise hole location, good finish and accurate size automatic drilling machine is required. To cut threads on hole accurately along with the drilling process we using drill cum tapping bit. Tapping operation required to rotate the spindle in both clockwise and counter clockwise direction. So, we have made bevel gear arrangement for reversal of the spindle and also worm and worm gear is used for speed reduction as drilling requires high RPM and tapping requires low RPM to perform the drill and internal threads.