Metal Release Process Research Articles

Patina formation and diffuse dispersion of alloying metals from weathering steels at urban atmospheric conditions—A combined laboratory and field investigation

AbstractThe increasing use of weathering steels (WS) has raised concerns regarding the diffuse emission of alloying elements. This research paper investigates the release of iron (Fe) and the alloying elements (Cr), copper (Cu), manganese (Mn) and nickel (Ni) from two commercially available WS at urban field conditions in Stockholm, Sweden, during 1 year and in the laboratory at simulated urban conditions. The amount of released metals is evaluated and compared with recommended levels of metals in drinking water and the formation and evolution of the protective patina is studied in parallel to assess the influence on the metal release process. Only minor amounts of the alloying elements are released and is only linked to the outermost surface composition of the patina during the very beginning of the exposure. The released amounts are found to be lower compared with the corresponding levels recommended by the World Health Organisation for drinking water.

In situ, high-resolution evidence for the release of heavy metals from lake sediments during ice-covered and free periods

Heavy metal dynamics at the sediment-water interface (SWI) has attracted plenty of attention due to their meticulous depiction for metal sorption-release processes. However, little is known about their concentration, migration and release characteristics underneath the ice, especially at the millimeter scale. Here we investigated dynamics of labile As, Cd, Cu, Mn, Pb and Zn by the diffusive gradients in thin-films (DGT) technique during ice-covered and ice-free periods in the Lake Xingkai basin. The concentrations of metals were relatively high at the SWI and ranged for As: 0.001~13.42 μg L−1, Cd: 0.01~0.45 μg L−1, Cu: 0.001~2.75 μg L−1, Mn: 5.31~2958.29 μg L−1, Pb: 0.06~1.43 μg L−1, and Zn: 2.92~112.96 μg L−1. Particularly, concentration of Mn was extremely higher than other studies, possibly due to diagenetic process. Labile concentrations of heavy metals in January were significantly lower than those in May, suggesting that elevated temperatures lead to the release of heavy metals from the sediment to the overlying water. Based on the Fick’s first law, the diffusive fluxes as a source of Mn (413.82-1163.25 mg·m-2·d-1) and As (3.53 -8.12 mg·m-2·d-1) indicated that heavy metals were released from sediments to the overlying water. While the diffusive fluxes as a sink of Zn (-1.80-(-2.36) mg·m-2·d-1) and Pb (-0.02-(-0.46) mg·m-2·d-1) to sediments. Redundancy Analysis (RDA) revealed that the main factors influencing the heavy metal migration were dissolved oxygen (45.6% of total explanation, P=0.01) in January, and water temperature (52.9%, P=0.006) in May. This study extends theoretical scope for understanding metal migration and release process, and provides valuable suggestions for lake management during the freezing period.

Stainless steel in simulated milk and whey protein solutions – Influence of grade on corrosion and metal release

Reactions at the biointerfaces between stainless steel and protein-rich dairy products, which contain whey proteins, are important to consider in terms of food safety and material grade selection. Changes in corrosion behavior, metal release, and surface composition of austenitic (AISI 316 L), ferritic (AISI 430), and lean duplex (LDX 2101) stainless steels in simulated milk (SMS) and whey protein solution were investigated. The amount of released metals and the corrosion susceptibility increased according to 2101 < 316 L < 430. All grades revealed low corrosion rates in the whey protein solution without any sign of active/metastable corrosion. Pitting corrosion was evident for 430 in SMS. The total amount of released metals (iron, chromium, and nickel) was significantly higher in whey protein solution compared with SMS. This suggests the metal release process to be mainly governed by complexation reactions. Nickel was preferentially released compared to its bulk composition fraction for both 316 L and 2101 in the highly complexing SMS. Reduced metal release rates with time correlated with the enrichment of chromium in the surface oxide. The extent of metal release was for all metals substantially lower than release limits of metals stipulated in health regulations related to the use of alloys and metals in food-related environments.

Mechanisms of Adverse Local Tissue Reactions to Hip Implants.

Adverse Local Tissue Reactions (ALTRs) are one of the main causes of hip implant failures. Although the metal release from the implants is considered as a main etiology, the mechanisms, and the roles of the released products are topics of ongoing research. The alloys used in the hip implants are considered biocompatible and show negligible corrosion in the body environment under static conditions. However, modularity and its associated mechanically assisted corrosion have been shown to release metal species into the body fluids. ALTRs associated with metal release have been observed in hip implants with metal-on-metal articulation initially, and later with metal-on-polyethylene articulation, the most commonly used design in current hip replacement. The etiological factors in ALTRs have been the topics of many studies. One commonly accepted theory is that the interactions between the metal species and body proteins and cells generate a delayed type IV hypersensitivity reaction leading to ALTRs. However, lymphocyte reactions are not always observed in ALTRS, and the molecular mechanisms have not been clearly demonstrated. A more accepted mechanism is that cell damage generated by metal ions may trigger the secretion of cytokines leading to the inflammatory reactions observed in ALTRs. In this inflammatory environment, some patients would develop hypersensitivity that is associated with poor outcomes. Concerns over ALTRS have brought significant impact to both the clinical selection and development of hip implants. This review is focused on the mechanisms of ALTRs, specifically, the metal release process and the roles of the metal species released in the etiology and pathogenesis of the disease. Hopefully, our presentation and discussion of this biological process from a material perspective could improve our current understanding on the ALTRs and provide useful guidance in developing preventive solutions.

Mechanistic insight on the combined effect of albumin and hydrogen peroxide on surface oxide composition and extent of metal release from Ti6Al4V.

The titanium–aluminium (6 wt%)–vanadium (4 wt%) (Ti6Al4V) alloy is widely used as an orthopedic and dental implant material due to its high corrosion resistance in such environments. The corrosion resistance is usually determined by means of electrochemical methods, which may not be able to detect other chemical surface reactions. Literature findings report a synergistic effect of the combination of the abundant protein albumin and hydrogen peroxide (H2O2) on the extent of metal release and corrosion of Ti6Al4V. The objectives of this study were to gain further mechanistic insight on the interplay of H2O2 and albumin on the metal release process of Ti6Al4V with special focus on (1) kinetics and (2) H2O2 and albumin concentrations. This was accomplished mainly by metal release and surface oxide composition investigations, which confirmed the combined effect of H2O2 and albumin on the metal release process, although not detectable by electrochemical open circuit potential measurements. A concentration of 30 mM H2O2 induced substantial changes in the surface oxide characteristics, an oxide which became thicker and enriched in aluminum. Bovine serum albumin (BSA) seemed to be able to deplete this aluminum content from the outermost surface or at least to delay its surface enrichment. This effect increased with increased BSA concentration, and for time periods longer than 24 h. This study hence suggests that short‐term (accelerated) corrosion resistance measurements are not sufficient to predict potential health effects of Ti6Al4V alloys since also chemical dissolution mechanisms play a large role for metal release, possibly in a synergistic way. © 2018 Wiley Periodicals, Inc. J Biomed Mater Res Part B: Appl Biomater 107B: 855–867, 2019.

Metal release from stainless steel in biological environments: A review

Due to its beneficial corrosion resistance, stainless steel is widely used in, e.g., biomedical applications, as surfaces in food contact, and for products intended to come into skin contact. Low levels of metals can be released from the stainless steel surface into solution, even for these highly corrosion resistant alloys. This needs to be considered in risk assessment and management. This review aims to compile the different metal release mechanisms that are relevant for stainless steel when used in different biological settings. These mechanisms include corrosion-induced metal release, dissolution of the surface oxide, friction-induced metal release, and their combinations. The influence of important physicochemical surface properties, different organic species and proteins in solution, and of biofilm formation on corrosion-induced metal release is discussed. Chemical and electrochemical dissolution mechanisms of the surface oxides of stainless steel are presented with a focus on protonation, complexation/ligand-induced dissolution, and reductive dissolution by applying a perspective on surface adsorption of complexing or reducing ligands and proteins. The influence of alloy composition, microstructure, route of manufacture, and surface finish on the metal release process is furthermore discussed as well as the chemical speciation of released metals. Typical metal release patterns are summarized.

Bioaccumulation and tolerance characteristics of a submerged plant (Ceratophyllum demersum L.) exposed to toxic metal lead

A hydroponic study was conducted to investigate the lead bioaccumulation and tolerance characteristics of Ceratophyllum demersum L. exposed to various lead concentrations (5–80μM) for 7, 14 or 21 days. Lead accumulation increased with increasing concentrations of metal in the solution, to a maximum accumulation of 4016.4mgkg–1 dw. Unexpectedly, the release of accumulated lead from the plants into solution was observed for all experimental groups except those exposed to 5μM. Both the biomass and protein content of the plants responded significantly to lead stress. Malondialdehyde (MDA) levels increased substantially at lead concentrations below 20μM, further indicating that this metal is toxic to the plants. To reveal the mechanism underlying the defense against lead stress, plants were also assayed for the activities of the antioxidant enzymes superoxide dismutase (SOD), catalase (CAT) and peroxidase (POD), as well as other relevant enzymes such as phenylalanine ammonia-lyase (PAL) and polyphenol oxidase (PPO). The activities of both SOD and CAT increased at lower lead concentrations and with shorter exposure times, followed by a decline, but the activities of POD and its isoenzymes continued to increase under all conditions. Moreover, increases in the activities of PAL and PPO were observed only for the 14-day treatment, and these two enzymes were not sensitive to lead concentration. These results suggest that C. demersum exhibits strong tolerance within a specific concentration range of lead in solution; according to regression analysis, 40μM is suggested to be this plant's tolerance threshold for lead in water. Furthermore, the malfunction of this tolerance mechanism might accelerate the metal-release process. These attributes are likely to be beneficial for utilizing C. demersum in phytoremediation applications.

(Morris Cohen Graduate Student Award of the Corrosion Division) Stainless Steel in Biological Environments – Relation Between Material, Surface Chemistry and Toxicity

Stainless steels are commonly used in a variety of essential applications in our daily-life, for instance as biomaterials and in food contact applications. Even though the corrosion resistance of such grades is high, or very high, alloy components will be released to different extent in contact with biological media of varying composition, acidity and metal complexation capacity, a process that may induce adverse toxicological effects. Research activities have focused to quantitatively determine, and kinetically and mechanistically assess the metal release process in relation to material and surface properties of stainless steels of different grade as massive sheet and as powders in contact with biological systems of relevance for human exposure. Surface-protein interactions have been addressed from a combined surface chemistry, corrosion and material science and toxicological approach. Generated findings clearly show that both bulk and surface oxide properties such as phase, structure, morphology, chemical and electrochemical stability, largely influence the metal release process, biointerfacial interactions, bioavailability of released metals, and subsequent toxicity. For example, the cooling-rate dependent surface oxide speciation (surface oxide thickness, composition, phase and phase distribution, crystallinity etc.) of stainless steel particles strongly determines whether the dominant mechanism of metal release in complexing biological environments is corrosion-controlled or ligand-induced chemical dissolution. Research findings are of vital importance for risk assessments of stainless steel and alloys, to understand adsorption phenomena on stainless steel, metal release and corrosion processes, and the influence of surface oxide speciation on metal release, corrosion, and toxicity.

Biocatalysed acidification and metal leaching processes in sediments of polluted urban streams

Sediments of fluvial streams are a sink for pollutants such as heavy metals and organic recalcitrant compounds. In anoxic conditions, sulphide generation and alkalinisation cause precipitation of heavy metals. The redox potential of the system could change to higher values, mainly owing to oxygen exposition generated by anthropogenic disturbances of the sediment such as dredging operations. Knowledge about the mechanisms involved is fundamental to assess the risk of acid generation and rise in heavy metals bioavailability. In this paper, the characterisation and assessment of acidification risk of sediments of a contaminated stream near Buenos Aires was carried out by static and kinetic assays. Speciation of heavy metals was determined after metal sequential extraction procedure. Also, re-suspension of sediments assay in batch mode, with and without Acidithiobacillus ferrooxidans inoculum, was carried out to assess the chemical changes that occur at oxygen exposure, verifying the acidification and heavy metal release processes.

Cell membrane damage and protein interaction induced by copper containing nanoparticles—Importance of the metal release process

Cu-containing nanoparticles are used in various applications in order to e.g. achieve antimicrobial activities and to increase the conductivity of fluids and polymers. Several studies have reported on toxic effects of such particles but the mechanisms are not completely clear. The aim of this study was to investigate the interactions between cell membranes and well-characterized nanoparticles of CuO, Cu metal, a binary Cu-Zn alloy and micron-sized Cu metal particles. This was conducted via in vitro investigations of the effects of the nanoparticles on (i) cell membrane damage on lung epithelial cells (A549), (ii) membrane rupture of red blood cells (hemolysis), complemented by (iii) nanoparticle interaction studies with a model lipid membrane using quartz crystal microbalance with dissipation monitoring (QCM-D). The results revealed that nanoparticles of the Cu metal and the Cu-Zn alloy were both highly membrane damaging and caused a rapid (within 1h) increase in membrane damage at a particle mass dose of 20μg/mL, whereas the CuO nanoparticles and the micron-sized Cu metal particles showed no such effect. At similar nanoparticle surface area doses, the nano and micron-sized Cu particles showed more similar effects. The commonly used LDH (lactate dehydrogenase) assay for analysis of membrane damage was found impossible to use due to nanoparticle-assay interactions. None of the particles induced any hemolytic effects on red blood cells when investigated up to high particle concentrations (1mg/mL). However, both Cu and Cu-Zn nanoparticles caused hemoglobin aggregation/precipitation, a process that would conceal a possible hemolytic effect. Studies on interactions between the nanoparticles and a model membrane using QCM-D indicated a small difference between the investigated particles. Results of this study suggest that the observed membrane damage is caused by the metal release process at the cell membrane surface and highlight differences in reactivity between metallic nanoparticles of Cu and Cu-Zn and nanoparticles of CuO.

Molecular Dynamics Simulations of Iron- and Aluminum-Loaded Serum Transferrin: Protonation of Tyr188 Is Necessary To Prompt Metal Release

Serum transferrin (sTf) carries iron in blood serum and delivers it into cells by receptor-mediated endocytosis. The protein can also bind other metals, including aluminum. The crystal structures of the metal-free and metal-loaded protein indicate that the metal release process involves an opening of the protein. In this process, Lys206 and Lys296 lying in the proximity of each other form the dilysine pair or, so-called, dilysine trigger. It was suggested that the conformational change takes place due to variations of the protonation state of the dilysine trigger at the acidic endosomal pH. In 2003, Rinaldo and Field (Biophys. J. 85, 3485-3501) proposed that the dilysine trigger alone can not explain the opening and that the protonation of Tyr188 is required to prompt the conformational change. However, no evidence was supplied to support this hypothesis. Here, we present several 60 ns molecular dynamics simulations considering various protonation states to investigate the complexes formed by sTf with Fe(III) and Al(III). The calculations demonstrate that only in those systems where Tyr188 has been protonated does the protein undergo the conformational change and that the dilysine trigger alone does not lead to the opening. The simulations also indicate that the metal release process is a stepwise mechanism, where the hinge-bending motion is followed by the hinge-twisting step. Therefore, the study demonstrates for the first time that the protonation of Tyr188 is required for the release of metal from the metal loaded sTf and provides valuable information about the whole process.

Benthic exchange of sedimentary metals (Cd, Cu, Fe, Mn, Ni and Zn) in the Deûle River (Northern France)

Environmental context Exchange processes at the water–sediment interface can release metals to riverine waters, having negative effects on organisms in the water column. We investigate the geochemical processes and metal exchange between the surface sediment and the overlying water under metal contamination conditions. Results suggest that the sediment can be a significant source of metal pollution in aquatic systems, particularly during anoxic events. Abstract Experiments were performed on the Deûle River (Northern France), which is strongly polluted by smelting plants, in the aim to investigate the influence of diagenetic processes and benthic macro-faunal activity on trace metal (Cd, Cu, Ni and Zn) and major metal (Fe, Mn) exchanges occurring at the water–sediment interface. Diffusive metal fluxes were determined from pore water metal concentration gradients measured in sediment cores. Benthic metal fluxes were evaluated using incubation chambers under dark conditions, and by further examining key variables (O2, CO2, redox potential and pH) affecting metal release and sequestration processes. As a whole, it was demonstrated that benthic fluxes were strongly dependent upon medium oxygenation and generation of colloidal iron oxides and hydroxides at the overlying water–sediment interface, raising the possibility of trace-metal adsorption and (co)precipitation.

Adsorption and protein-induced metal release from chromium metal and stainless steel

A research effort is undertaken to understand the mechanism of metal release from, e.g., inhaled metal particles or metal implants in the presence of proteins. The effect of protein adsorption on the metal release process from oxidized chromium metal surfaces and stainless steel surfaces was therefore examined by quartz crystal microbalance with energy dissipation monitoring (QCM-D) and graphite furnace atomic absorption spectroscopy (GFAAS). Differently charged and sized proteins, relevant for the inhalation and dermal exposure route were chosen including human and bovine serum albumin (HSA, BSA), mucin (BSM), and lysozyme (LYS). The results show that all proteins have high affinities for chromium and stainless steel (AISI 316) when deposited from solutions at pH 4 and at pH 7.4 where the protein adsorbed amount was very similar. Adsorption of albumin and mucin was substantially higher at pH 4 compared to pH 7.4 with approximately monolayer coverage at pH 7.4, whereas lysozyme adsorbed in multilayers at both investigated pH. The protein–surface interaction was strong since proteins were irreversibly adsorbed with respect to rinsing. Due to the passive nature of chromium and stainless steel (AISI 316) surfaces, very low metal release concentrations from the QCM metal surfaces in the presence of proteins were obtained on the time scale of the adsorption experiment. Therefore, metal release studies from massive metal sheets in contact with protein solutions were carried out in parallel. The presence of proteins increased the extent of metals released for chromium metal and stainless steel grades of different microstructure and alloy content, all with passive chromium(III)-rich surface oxides, such as QCM (AISI 316), ferritic (AISI 430), austentic (AISI 304, 316L), and duplex (LDX 2205).

A QM/MM study of the complexes formed by aluminum and iron with serum transferrin at neutral and acidic pH

Serum transferrin (sTf) transports iron in serum and internalizes in cells via receptor mediated endocytosis. Additionally, sTf has been identified as the predominant aluminum carrier in serum. Some questions remain unclear about the exact mechanism for the metal release or whether the aluminum and iron show the same binding mode during the entire process. In the present work, simulation techniques at quantum and atomic levels have been employed in order to gain access into a molecular level understanding of the metal-bound sTf complex, and to describe the binding of Al(III) and Fe(III) ions to sTf. First, hybrid quantum mechanics/molecular mechanics (QM/MM) molecular dynamics (MD) simulations were carried out in order to analyze the dynamics of the aluminum-loaded complex, taking into account the different pH conditions in blood and into the cell. Moreover, the complexes formed by transferrin with Al(III) and Fe(III) were optimized with high level density functional theory (DFT)/MM methods. All these results indicate that the interaction mode of Al(III) and Fe(III) with sTf change upon different pH conditions, and that the coordination of Al(III) and Fe(III) is not equivalent during the metal intake, transport and release processes. Our results emphasize the importance of the pH on the metal binding and release mechanism and suggest that Al(III) can follow the iron pathway to get access into cells, although once there, it may show a different binding mode, leading to a different mechanism for its release.

Metal Release from and Sequestration by Metallothioneins Monitored by Electrochemistry and SPR

Due to the high affinity of metallothioneins (MTs) toward various transition metal ions, MTs play an important role in regulation of essential metals, detoxification of heavy metals, and scavenging of free radicals. In this review, we focus on the recent development on the metal release from and sequestration by MTs characterized by electrochemistry and surface plasmon resonance (SPR). The investigation of metal release and coordination processes is of great significance in illustrating the intriguing role of MTs in environmental toxicology.

Transformation/dissolution studies on the release of iron and chromium from particles of alloys compared with their pure metals and selected metal oxides

AbstractTransformation/dissolution (T/D) data for different Cr‐ and Fe‐based alloys (a FeCr alloy, stainless steel AISI 316L, an alloy side product (SP) from stainless steel production) compared with their pure metals (Cr, Fe) and selected metal oxides (Cr2O3, Fe3O4) was generated and is used throughout the entire REACH assessment documentation of chromium metal and ferrochromium alloys to derive conclusions regarding their acute and chronic ecotoxicity hazard classification.Short and long term tests were conducted to assess data for acute and chronic aquatic toxicity following the recognized standardized T/D protocol. Tests were performed in media of different pH (pH 6.0 and pH 8.0), time periods, and solution composition, also investigating the effect of different experimental parameters.Generated data elucidates the complexity of the metal release process and its dependence on many interacting material‐, surface‐, and experimental factors as well as on the chemistry of the metal–water system being metal species specific. It is evident that the extent of metal release cannot be predicted by either the bulk or the surface composition, and that metal speciation measurements of released metals are essential to assess aquatic toxicity induced by metal/alloy particles. Observed released Fe and Cr concentrations were significantly lower than reported acute and chronic ecotoxicological endpoints.

Volatilization behavior of Cd and Zn based on continuous emission measurement of flue gas from laboratory-scale coal combustion

The accumulation of toxic metals generated by coal-fired power stations presents a serious threat to the environment. The volatilization behavior of two representative metals (Cd and Zn), and the influence of temperature were investigated during coal combustion. An inductively coupled plasma atomic emission spectrometric (ICP-AES) method was developed to continuously measure the heavy metal concentrations quantitatively in flue gas under combustion conditions in order to track the metal release process. This continuous heavy metal analysis system was implemented by coupling it to two types of high temperature reactors: a bubbling fluidized bed reactor and a fixed bed reactor with diameter of 0.1 m and 0.08 m respectively. For the two metals considered in this study (Cd and Zn), the experimental setup was successfully used to continuously monitor the metal vaporization process during coal combustion independent of reactor design, and at different temperatures. Cd is more easily vaporized than Zn during coal combustion. Temperature significantly influences the metal vaporization process. In general, the higher the temperature, the higher the metal vaporization, although the vaporization is not proportional to temperature. In addition to the experimental study, a thermodynamic calculation was carried out to simulate the heavy metal speciation during coal combustion process. The theoretical volatilization tendency is consistent with the experiment. The thermodynamic calculation identified the formation of binary oxides retarding heavy metal vaporization.

Real-time detection of Cu 2+ sequestration and release by immobilized apo-metallothioneins using SECM combined with SPR

Scanning electrochemical microscopy (SECM) combined with surface plasmon resonance (SPR), SECM–SPR, was applied for real-time detection of the incorporation of Cu 2+ by apo-metallothionein (apo-MT) immobilized on the SPR substrate and release of Cu 2+ from surface-confined metallothionein (MT). Cu 2+ anodically stripped from a Cu-coated SECM Au tip was sequestered by apo-MT upon its diffusion to the SPR substrate, and release of Cu 2+ by MT was accomplished by generating protons via oxidation of hydroquinone at the tip. The high sensitivity of the SPR instrument is capable of following the structural and compositional changes of MT molecules during the metal sequestration and release processes. Due to the enhanced mass transfer rate at the SECM tip, the complication of mass transfer limitation on kinetic measurements, commonly encountered in flow injection SPR, is circumvented. The time-resolved SPR response reveals stepwise changes among three stable MT structures and allows the number of copper ions coordinated in each structure to be determined. The numbers of copper ions incorporated by each MT molecule in the three structures were determined to be 5, 9, and 12. This work expands the SECM–SPR approach to assessments of the dynamics and affinity of binding of small ions to surface-confined proteins and to studies of proteins that do not undergo facile electron transfer reactions.

Corrosion-induced release of the main alloying constituents of manganese–chromium stainless steels in different media

The main focus of this paper is the assessment of release rates of chromium, nickel, iron and manganese from manganese-chromium stainless steel grades of low nickel content. The manganese content varied between 9.7 and 1.5 wt% and the corresponding nickel content between 1 and 5 wt%. All grades were exposed to artificial rain and two were immersed in a synthetic body fluid of similar pH but of different composition and exposure conditions. Surface compositional studies were performed using X-ray photoelectron spectroscopy (XPS) in parallel to correlate the metal release process with changes in surface oxide properties. All grades, independent of media, revealed a time-dependent metal release process with a preferential low release of iron and manganese compared to nickel and chromium while the chromium content of the surface oxide increased slightly. Manganese was detected in the surface oxide of all grades, except the grade of the lowest manganese bulk content. No nickel was observed in the outermost surface oxide. Stainless steel grades of the lowest chromium content (approximately 16 wt%) and highest manganese content (approximately 7-9 wt%), released the highest quantity of alloy constituents in total, and vice versa. No correlation was observed between the release rate of manganese and the alloy composition. Released main alloy constituents were neither proportional to the bulk alloy composition nor to the surface oxide composition.

Corrosion-induced release of chromium and iron from ferritic stainless steel grade AISI 430 in simulated food contact

Ferritic stainless steel grade AISI 430 with three different surface finishes, glossy, line and abraded has been evaluated regarding changes in metal release rates and corresponding changes in surface composition when immersed in 3 vol% acetic acid at two different temperatures, 40 °C for ten days and 100 °C during three consecutive immersions of 30 min each. Test parameter intervals were set by one of the very few regulatory texts for metal release in food applications, the Italian law text D.M. 21-03-1973, Art. 37. The metal release process was found to be strongly dependent on surface area to solution volume ratio where a specific surface finish would be within the allowed limit, 0.1 mg Cr L −1 for the lowest ratio, 0.5 cm, but exceeded for the highest ratio, 2 cm −1. The amount of released metal increased with increasing temperature and increasing surface roughness (surface finish). Generated data show the regulatory text insufficient and to provide large degrees of freedom, specifically in terms of defining the surface area to solution volume ratio and the acidic cleaning of test vessels, essential parameters to enable reproducible and relevant migration data.