Fabrication Of Metal Research Articles

Machine Vision to Provide Quantitative Analysis of Meltpool Stability for a Coaxial Wire Directed Energy Deposition Process.

Wire-based additive manufacturing (AM) is at the forefront of complex metal fabrication because of its scalability for large components, potential for high deposition rates, and ease of use. A common goal of wire directed energy deposition (DED) is preserving a stable process throughout deposition. If too little energy is put into the deposition, the wire will stub into the substrate and begin oscillating, creating turbulence within the meltpool. If too much energy exists, the wire will overheat, causing surface tension to take over and create liquid drips as opposed to a solid bead. This paper proposes a computer vision technique to work as both a state detection and event detection system for wire stability. The model utilizes intensity variations along with frame-to-frame difference calculations to determine process stability. Because the proposed model does not rely on machine learning techniques, it is possible for an individual to interpret and adjust as they see fit. The first part of this paper describes creation and implementation of the model. The model's capability was then evaluated using a 1D laser power experiment, which generated a wide range of stability states across varying powers. The model's accuracy was evaluated through 3D geometry data gathered from the experimentally deposited beads. The model proved to be both capable and accurate and has potential to be used as a real-time control system with future work.

Theoretical foundations and practical implementation of supply chain optimization a metal fabrication business model

In the dynamic landscape of modern business, effective management of supply chains stands as a cornerstone of organizational success and competitive edge. This study investigates the theoretical principles and practical implementations of optimization models aimed at refining supply chain operations in the metal fabrication business, giving the maximum profit. It begins with a comprehensive survey of optimization theory, encompassing linear programming, integer programming, and stochastic optimization. It proceeds to their application in addressing diverse challenges encountered in supply chain management. The discussion includes deterministic models, such as those optimizing facility location under capacity constraints and transportation logistics, alongside stochastic models designed to manage uncertainties inherent in demand forecasting and inventory control. Advanced methodologies like metaheuristic algorithms and multi-objective optimization techniques are examined for their capacity to navigate the intricate and often conflicting objectives within supply chain networks. Through comprehensive theoretical analysis and a study of the supply chain model developed for the metal fabrication business, this paper contributes to advancing knowledge in mechanical engineering and supply chain management, offering insights pertinent to practitioners and researchers alike. Ultimately, it emphasizes the critical role of optimization models in optimizing efficiency, reducing costs, improving profit margin, reducing CO2 emission, and enhancing competitiveness in modern supply chain operations.

Scalable Production of Thin and Durable Practical Li Metal Anode for High‐Energy‐Density Batteries

AbstractUtilization of thin Li metal is the ultimate pathway to achieving practical high‐energy‐density Li metal batteries (LMBs), but its practical implementation has been significantly impeded by formidable challenges of poor thinning processability, severe interphase instability and notorious dendritic Li growth. Here we report a practical thin (10–40 μm) Li/Mo/Li2Se with concurrently modulated interphase and mechanical properties, achieved via a scalable mechanical rolling process. The in situ generated Li2Se and Mo not only enhance the mechanical strength enabling the scalable fabrication of thin Li metal, but also promote homogeneous Li electrodeposition. Significantly, the Li/Mo/Li2Se demonstrates ultrahigh‐rate performance (15 mA cm−2) and ultralong‐lifespan cycling sustainability (2700 cycles) with exceptional anti‐pulverization capability. The Li|LiFePO4 cells show substantially prolonged cyclability over 1200 cycles with an ultralow decay rate of ~0.01 % per cycle. Moreover, the Li|LiNi0.8Co0.1Mn0.1O2 pouch cells deliver enhanced cycling stability even under the extremely harsh conditions of low negative‐to‐positive‐capacity (N/P) ratio of ~1.2 and lean electrolyte of ~0.95 g Ah−1, showing an exceptional energy density of 329.2 Wh kg−1. This work sheds light on facile pathway for scalable production of durable thin Li metal anode toward reliable practicability.

Layer-level fabrication of continuous functionally graded materials (cFGMs) via Powder Bed Fusion – Laser Beam technology

Multi-material fabrication of metals through Additive Manufacturing (AM) processes is attracting more and more attention in recent years. This work presents a novel methodology that enables the fabrication of continuous functionally graded materials (cFGMs) at the layer level using Powder Bed Fusion – Laser Beam (PBF-LB) technology. This has been achieved by designing and building a customized powder separation system that can be easily installed on a currently operating PBF-LB system with a blade/roller-based powder spreading technique (extremely limited for layer-level multi-material fabrication). This technique overcomes one of the main drawbacks of AM multi-material fabrication by properly joining materials with very different mechanical properties and low compatibility, thus extending the productive capacity of this technology. Two steels, AISI 316 L and 18 Ni Maraging 300, with different physical, chemical and mechanical properties, were used to study the applicability and verify the proposed methodology. A high-resolution optical system was used to monitor, layer by layer, the different laser-matter interactions given by the different materials and thus the presence of a graded transition zone between them. Results in terms of statical mechanical properties, microstructure, chemical analysis and optical monitoring showed that the proposed solution is reliable and cost-effective, paving the way for future applications.

High-Fidelity Sensing Modality for Anomaly Detection in Inkjet Printing

Abstract Inkjet three-dimensional (3D) printing has emerged as a transformative manufacturing technique, finding applications in diverse fields such as biomedical, metal fabrication, and functional materials production. It involves precise deposition of materials onto a moving substrate through a nozzle, achieving submillimeter scale resolution. However, the dynamic nature of droplet deposition introduces uncertainties, challenging consistent quality control. Current process monitoring, relying on image-based techniques, is slow and limited, hindering real-time feedback in erratic droplet ejection. In response to these challenges, we present the zero-dimensional ultrafast sensing (0-DUS) system, a novel, cost-effective, in situ monitoring tool designed to assess the quality of drop-on-demand inkjet printing. The 0-DUS system leverages the sensitivity of the light-beam field interference effect to rapidly and precisely detect and analyze localized droplets. Two core technical advancements drive this innovation: first, the exploration of integral sensing of the computational light-beam field, which allows for efficient extraction of temporal and spatial information about droplet evolution, introducing a novel in situ sensing modality; second, the establishment of a robust mapping mechanism that aligns sensor data with image-based data, facilitating accurate estimation of droplet characteristics. We successfully implemented the 0-DUS system within a commercial inkjet printer and conducted a comparative analysis with ground truth data. Our experimental results demonstrate a detection accuracy exceeding 95%, even at elevated speeds, allowing for an impressive in situ certification throughput of up to 500 Hz. Consequently, our proposed 0-DUS system meets the stringent quality assurance requirements, thereby expanding the potential applications of inkjet printing across a wide spectrum of industrial sectors.

Transition Metal (Molybdenum)-Doped Drug-like Conformational Nanoarchitectonics with Altered Valence States (Mn2+/Mn4+ and Mo5+/Mo6+) for Augmented Cancer Theranostics.

Despite the advancements in cancer therapy, delivering active pharmaceutical ingredients (APIs) using nanoparticles remains challenging due to the failed conveyance of the required drug payload, poor targeting ability, and poor biodistribution, hampering their clinical translation. Recently, the appropriate design of materials with intrinsic therapeutic functionalities has garnered enormous interest in the development of various intelligent therapeutic nanoplatforms. In this study, we demonstrate the fabrication of transition metal (molybdenum, Mo)-doped manganese dioxide (MnO2) nanoarchitectures, exhibiting diagnostic (magnetic resonance imaging, MRI) and therapeutic (chemodynamic therapy, CDT) functionalities. The facile hydrothermal approach-assisted Mo-doped MnO2 flower-like nanostructures offered tailorable morphologies in altered dimensions, precise therapeutic effects, exceptional biocompatibility, and biodegradability in the tumor microenvironment. The resultant defects due to doped Mo species exhibited peroxidase and oxidase activities, improving glutathione (GSH) oxidation. The two sets of variable valence metal ion pairs (Mn2+/Mn4+ and Mo5+/Mo6+) and their interplay could substantially improve the Fenton-like reaction and generate toxic hydroxyl radicals (•OH), thus achieving CDT-assisted antitumor effects. As inherent T1-MRI agents, these MnO2 nanoparticles displayed excellent MRI efficacy in vitro. Together, we believe that these conformational Mo-doped MnO2 nanoarchitectures with two pairs of variable valence states could potentiate drugless therapy in pharmaceutics.

Recent progress in the fabrication of free-standing three-dimensional nanoporous metals: a review

Recent progress in the fabrication of free-standing three-dimensional nanoporous metals: a review

Enhancement in the performance of a vanadium-manganese redox flow battery using electrospun carbon metal-based electrode catalysts

This study investigates the performance of both a vanadium/manganese redox flow battery (V/Mn RFB) and an all-vanadium redox flow battery (VRFB), employing carbon metal fabrics (CMFs) prepared through electrospinning followed by carbonization. Noteworthy advancements are observed in both systems upon coupling CMFs with thermally treated graphite felt (GF) electrodes. Nearly doubled peak power density and 50 % higher capacity utilization over 150 charge/discharge cycles at 75 mA cm−2 are achieved for the V/Mn RFB with the incorporation of CMFs alongside graphite felt as catalysts. The VRFB demonstrates notable enhancements too, achieving approximately 200 cycles at a current density of 80 mA cm−2, with high efficiencies (85 %) and electrolyte utilization (79 %) when CMFs are used in combination with graphite felts. These advancements may facilitate pilot-scale testing and integration of the V/Mn RFB for the employment in the renewable energy storage sector and grid-balancing studies.

USE OF ELECTRIC ARC METALLIZATION TO PROTECT METAL SURFACES FROM CORROSION: A STUDY ON THE EXAMPLE OF STEEL 45 AND 30HGSA WIRE

The effect of protective coating applied to steel 45 made of 30HGSA wire by electric arc metallization on corrosion resistance compared to untreated steel 45 was investigated. The test methodology included electrochemical analyses such as polarization curves. The results showed that steel 45 coated with 30HGSA wire shows significantly higher corrosion resistance compared to standard steel 45.The result of this study confirms the significance of electric arc metallization technology as an effective way to improve the corrosion resistance of steels. The application of protective coating of 30HGSA wire on steel 45 not only improves its characteristics, but also provides opportunities for more durable use in aggressive environments. Also, these methods can be adapted for other types of materials, which opens new perspectives in the field of steel structures protection. This research can serve as a basis for the development of new norms and standards in metal fabrication and processing. These results provide valuable scientific data that can contribute to the development of improved corrosion resistant materials for applications in critical industries such as oil and gas, marine and construction projects, and mechanical engineering, where material reliability is a key factor.

Perception of Student Readiness in Mastering Core Skills of the Malaysian Skills Certificate / Persepsi Kesediaan Penguasaan Pelajar Dalam Kemahiran Teras Sijil Kemahiran Malaysia

The Malaysian Skills Certification (SKM) is implemented as a formal certificate of recognition for individuals who demonstrate the ability acquired or practiced efficiently to perform a task. Among the aspects emphasized in Malaysian skills certification are core abilities. Therefore, this study aims to look at the perception of students' mastery readiness of core abilities among students of the Faculty of Technical and Vocational Education (FPTV), Universiti Tun Hussein Onn Malaysia. This study uses a quantitative approach with a survey research design. Using a questionnaire instrument based on SKM level 3 core skills assessment module which consists of six elements namely effective communication, information technology awareness, leadership skills, workplace ethics, administrative skills and health, safety and environmental implementation awareness. The study sample consisted of 92 final year students from General Machining, Building Construction, Catering, Welding & Metal Fabrication, Electrical & Electronics, Creative Multimedia and Refrigeration & Air Conditioning courses. The study's results underwent analysis via the Statistical Package for Social Science (SPSS) software. This analysis encompassed both descriptive techniques, such as percentages, means, and standard deviations, as well as inferential methods, including T-tests and ANOVA. The study's findings indicate that FPTV students' perception of their readiness to master the core abilities required for Malaysian skills certification is notably high. Therefore, students who will take the SKM verification will be at a high level of mastery readiness. These skills are essential to create a highly skilled workforce that has mastered technical skills as well as core skills.

Scalable Production of Thin and Durable Practical Li Metal Anode for High-Energy-Density Batteries.

Utilization of thin Li metal is the ultimate pathway to achieving practical high-energy-density Li metal batteries (LMBs), but its practical implementation has been significantly impeded by formidable challenges of poor thinning processability, severe interphase instability and notorious dendritic Li growth. Here we report a practical thin (10-40 μm) Li/Mo/Li2Se with concurrently modulated interphase and mechanical properties, achieved via a scalable mechanical rolling process. The in-situ generated Li2Se and Mo not only enhance the mechanical strength enabling the scalable fabrication of thin Li metal, but also promote homogenous Li electrodeposition. Significantly, the Li/Mo/Li2Se demonstrates ultrahigh-rate performance (15 mA cm-2) and ultralong-lifespan cycling sustainability (2700 cycles) with exceptional anti-pulverization capability. The Li|LiFePO4 cells show substantially prolonged cyclability over 1200 cycles with an ultralow decay rate of ~0.01% per cycle. Moreover, the Li|LiNi0.8Co0.1Mn0.1O2 pouch cells deliver enhanced cycling stability even under the extremely harsh conditions of low negative-to-positive-capacity (N/P) ratio of ~1.2 and lean electrolyte of ~0.95 g Ah-1, showing an exceptional energy density of 329.2 Wh kg-1. This work sheds light on facile pathway for scalable production of durable thin Li metal anode toward reliable practicability.

Water-Etched Porous Ti: Surface Manipulation of Ti Foam Fabricated by Liquid Metal Dealloying Technique.

The liquid metal dealloying (LMD) process enables the fabrication of porous metals with various chemical compositions. Despite its advantages, LMD still faces key challenges such as maintaining the high-temperature molten metal bath for a prolonged time, avoiding the use of toxic etchants, and so on. To overcome these challenges, the study develops a water-leachable and oxidation-resistant alloy melt (AM) in Ca-Mg binary system. Specifically, Ca72Mg28 eutectic AM is designed, which exhibits higher oxidation resistance and lower melting temperature compared to pure Mg, allowing LMD to be conducted in atmospheric conditions as well as temperatures >200K lower. The AM also enables an innovative process to fabricate Ti foams with a hexagonal faceted surface structure by carefully manipulating the etching rate during the water etching process. This approach allows for the creation of foam with a surface area over 13% larger than that of foams with smooth surfaces via normal acid etching, potentially enhancing efficiency in applications such as electrodes for electrochemical systems or biomedical materials where increased cell adhesion can be beneficial. This study paves the way for efficiently manipulating the LMD process to fabricate metal foams with customized compositions and enhanced surface properties.

Simple generic self-assembly fabrication of transition metal borates on polyaminophenylboric acid modified foam nickel for highly-efficient overall water splitting

Water electrocatalysis for hydrogen production as a prospect strategy to store renewable energy and reduce carbon emissions has attracted great attention, and exploring water electrolysis catalysts has become a research hotspot for widespread industrial water electrolysis application. Very recently, transition metal borates have been demonstrated great potential for electrocatalytic hydrogen or oxygen evolution in alkaline media. However, a generic method for fabricating transition metal borates as bifunctional oxygen catalysts are still challenging. Herein, through a two-step process including poly-aminophenylboronic acid electrodeposition and subsequent electrostatic self-assembly of transitional metal ions, for the first time, to our best knowledge, a simple and generic approach to fabricate polyaminophenylborate transition metal salt modified nickel foam electrodes (PAB-M/NF, M represents transition metal element) was developed for highly efficient water splitting. As a proof of concept, the obtained PAB-Ru/NF exhibited remarkable bifunctional HER and OER catalytic activities and stability in alkaline medium. To drive the HER and OER with a current density of 10 mA cm−2 in 1 M KOH electrolyte, PAB-Ru/NF only required an overpotential of 14 mV and 301 mV, respectively. Moreover, even at a great current density of 250 mA cm−2, PAB-Ru/NF can exhibit very favorable long-term stability for over 35 h. When assembled into an electrolyzer with PAB-Ru/NF as both the anode and cathode, a current density of 10 mA cm−2 can be achieved at a very low cell voltage of 1.50 V. In addition, the other PAB-M/NF catalysts (M including but not limited to Fe, Co and Ni) prepared by the same way also show excellent bifunctional HER and OER catalytic activities and durability. This study provides a prospective and economically feasible generic approach for developing practical bifunctional catalysts for industrial water electrolysis.

Polymerized Acrylonitrile Artificial SEI for Long-Life Li-Metal Battery and Enhanced Stability for Li/Li10GeP2S12 Interface

Lithium metal anode batteries have attracted significant attention as a promising energy storage technology, offering a high theoretical specific capacity and low electrochemical potential. Utilizing lithium metal as the anode material can substantially increase energy density compared to conventional lithium-ion batteries. However, the practical application of lithium metal anodes has encountered notable challenges, primarily due to the formation of dendritic structures during cycling. These dendrites pose safety risks and degrade battery performance. Addressing these challenges necessitates the development of a reliable and effective protection layer for lithium metal. This study presents a cost-effective and convenient method to produce lithium metal protective layers by creating ex-situ polymer layers using acrylonitrile (AN). This method extends the lifetime of lithium metal anodes by a remarkable factor of six under high current (1 mA/cm²) cycling conditions. While the cycle life of bare lithium metal is approximately 150 hours under high current conditions, AN-treated lithium metal anodes exhibit an impressive longevity of over 900 hours.Furthermore, with the increasing attentions on solid-state electrolytes – which address the safety concerns and energy density limitations associated with conventional liquid electrolytes in lithium-ion batteries, the interface between Li metal and solid-state electrolytes has been the major challenges. For example, Li10GeP2S12 (LGPS) stands out among these solid electrolyte materials, boasting high ionic conductivity (1 x 10⁻² S cm⁻¹). Nonetheless, the severe instability of the interface between lithium metal anodes and solid electrolytes, including dendrite formation and electrolyte degradation, hindering their practical implementation. This work also goes deeply to explore the stability and performance of Li | LGPS systems by utilizing a polymerized acrylonitrile interfacial. By elucidating the mechanisms governing the interfacial layers, this low-cost fabrication of AN-treated lithium metal holds significant potential for advancing the commercialization of future lithium-metal batteries, surpassing the capabilities of traditional lithium-ion batteries.

Examining the Business Growth Challenges and Prospects of Small and Medium Enterprises (SMEs): A Case Study of Garden Township Metal Fabricators, Lusaka

Examining the Business Growth Challenges and Prospects of Small and Medium Enterprises (SMEs): A Case Study of Garden Township Metal Fabricators, Lusaka

Mobile Money Adoption and Performance of Informal Family Enterprises During COVID-19 Lockdown in Ekiti State, Nigeria

The study was carried out on family enterprises in Ekiti state during COVID-19 Lockdown: to identify socio-economic characteristics of the family enterprises; to determine the types of mobile money adopted; to determine the factors influencing the types of mobile money adopted; and to examine the effect of mobile money adopted on the performance of family enterprises during COVID-19 lockdown in Ekiti state. The study administered questionnaire on one hundred and fifty (150) respondents and retrieved one hundred (100) which was used for the analysis of this study using SPSS (Statistical Package for the Social Sciences). Findings from the study shows that majorities of the respondents had Diploma and Degree as their highest certificate. The nature of the family enterprises considered are publishing and printing, metal and aluminum fabrication, poultry and fishery farming and furniture, upholstery and carpentry, leather shoe making, graphic designer, automobiles mechanic and panel beaters, Gas seller, tailoring/fashion designer, and dry cleaners. Findings from the study further shows that the enterprises were self-started, owned through inheritance and while the remaining were acquired. The study findings show the factors that are influencing the adoption of mobile money by family enterprises in Ekiti State such as: perceived electronic fraud among the family enterprises discourages mobile money adoption; perceived ease of use of mobile money among the family enterprises encourages the adoption of mobile money; perceived low cost of service of use of mobile money among the family enterprises encourages the adoption of mobile money; perceived usefulness of mobile money among the family enterprises encourages the adoption of mobile money; low level of knowledge about mobile money (high level of illiteracy) among others. Findings further shows that mobile money adopted by the family enterprises are significantly influencing their performance in Ekiti State Nigeria. The study concluded that family enterprises considered are micro scales, and mostly adopted USSD (unstructured short messages) and mobile app including online banking as mobile money adopted by the selected family enterprises. The enterprises used the mobile money adopted for different transactions such as payment of salaries, products bought from suppliers, payment received on products/services sold/rendered to their customers. The study further concluded that the index factors considered in this study are cogent factors that are really influencing the adoption of mobile money. The study also concluded that mobile money adopted are significantly influencing the performance of the selected family enterprises during COVID-19 Lockdown in Ekiti State Nigeria.

Tuning interfacial mechanical properties of Ti/CFRP laminates using customized intercalation of woven metallic fabrics

Improving the interlaminar fracture toughness of fiber metal laminates comprising titanium alloy (Ti) and carbon fiber-reinforced polymer (CFRP) holds considerable significance for their diverse applications. Here, an innovative and scalable strategy was developed to enhance the interfacial adhesion of Ti/CFRP hybrid laminates, which was achieved by introducing customized woven metallic fabrics to construct a heterogeneous interface through a simple and cost-effective spot welding method. Interestingly, it was found that the interlaminar mechanical performance and failure mode transition from snap-down instability to progressive softening behavior could be precisely tuned by adjusting the distribution configurations of the welded spots. The results demonstrated substantial improvements in interlaminar fracture energies with the implementation of customized intercalation. Specifically, mode I initiation and propagation were enhanced by approximately 276% and 144%, respectively, while mode II initiation improved by approximately 242%. These improvements were attributed to the activation of new dissipative mechanisms, including interfacial topological texture interlocking, adhesive failure, multiphase bridging (involving woven metallic fabric, welded spots and carbon fiber), as well as cross-layer migration of the interlaminar cracks. The use of customized intercalation thus proves to be a promising strategy for constructing heterogeneous interface and offers valuable insights into the interlaminar design for hybrid structures.

MAX phase-derived tin nano-/micro-wires with controlled diameter through seeded growth

Nano-scaled one-dimensional (1D) metallic materials show tremendous potential in various important technological applications, such as flexible transparent electrodes and catalysis. However, achieving scalable preparation of nanoscale 1D metallic materials remains a significant challenge for most metallic compositions. The phenomenon of A-site whisker growth from MAX phases provides an opportunity for innovative 1D metal fabrication techniques. However, the whisker diameters derived from MAX phases are often too large to satisfy the requirements of advanced technologies. Herein, we introduce Sn nanocrystals with different particle sizes as the initial seeds to tune the diameter of Sn whiskers, fed by the atomized tin resulted from the mechanochemical decomposition of Ti2SnC. It was found that incorporating nano-scaled (50–300 nm) and micro-scaled (0.5–1 μm) Sn crystal seeds resulted in the growth of whiskers with diameters matching the respective seed sizes, and the reduced melting point phenomenon of the nano-sized Sn wires conformed to the size-dependent behavior of metal nanowires. The diverse A-site elements within MAX phases implied that this method could be a generic strategy for synthesizing various nanoscale 1D metallic materials with controllable diameters.

Replicating Mg scaffold via 3D printing sacrificial template

The fabrication of hierarchical and porous structures holds significant promise in biomedical science, aerospace, and related fields. Despite advancements in 3D printing technology that have enhanced the capability of complex porous structures, its application in metal fabrication remains challenging. In this paper, we introduce a method involving a 3D printed sacrificial template, created by the material extrusion process, for magnesium (Mg) infiltration. This method facilitates the production of porous Mg scaffolds, with the templates subsequently being water-leached. The morphology, shrinkage rate, compressive strength, and types of lattices of templates were observed and assessed to determine their viability. Further, comprehensive compression tests and cell adhesion experiments were conducted on the Mg scaffolds to evaluate their performance. The results suggest that the templates must possess adequate strength and continuous flow channels for successful Mg infiltration. The scaffolds experienced an average of about 30 % shrinkage from the initial design to the final structure. The porous Mg scaffolds exhibit enhanced compressive strength (47.48 ± 0.84 MPa) at lower porosity (0.52) and demonstrate satisfactory biocompatibility. This research highlights the efficacy and low cost of the template replication method in generating mechanically superior porous Mg scaffolds with customized pore sizes and structures. In future research, this method also holds promise for applications involving newly developed alloys.

Automation Inspection in Metal Fabrication: Enhancing Sheet Metal Forming Processes with Automation, Machine Vision and Image Correlation for Quality Assurance

This review emphasizes the evolving need for automated inspection in metal fabrication processes due to the increasing complexity of design advancements over the years. The study explores various defect detection algorithms and evaluates their effectiveness in enhancing the accuracy and reliability of the inspection process. Machine vision plays a crucial role in this context, contributing significantly to the precision of the inspection process in metal fabrication. Its ability to handle complex tasks ensures a thorough assessment of manufactured components. The paper also explores the use of digital image correlation (DIC) as a key tool in quality assurance for metal fabricated products. This technique provides detailed insights, enabling a thorough understanding of structural integrity and defect identification. By integrating insights on automated inspection through defect detection algorithms, machine vision and DIC, this review aims to advance quality assurance methodologies in the ever-evolving field of metal fabrication.