For X-ray tubes in lab based computed micro-tomography systems, off-focal X rays are those emitted from the source but not produced at the primary focal spot of the electron beam. They can be attributed to both electron and photon scatter within the X-ray tube. Off-focal X rays can represent a significant fraction of the total X-ray flux and lead to artefacts in the radiographs, and reconstructed tomographic volumes, degrading contrast and resolution. Therefore, they are an undesirable feature in industrial and medical X-ray CT scanners. In this work, a general model of an X-ray tube with a transmission target has been developed in TOPAS, a Monte Carlo (MC) simulation extension to GEANT4. MC simulations enable: (1) the analysis of the origin of various types of off-focal X rays; (2) quantification of the prevalence of each type for a specific tube geometry and (3) replication and understanding of experimental results affected by off-focal X rays. Our MC analysis herein shows that the amount of off-focal X rays can represent up to 25% of total X-ray flux. The most prevalent off-focal X rays were found to be the X rays created by the electrons back-scattered from the target into the aperture and generating X rays.
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