Mechanical Properties Of PLA Research Articles

A comprehensive study on the effects of printing parameters on the mechanical properties of PLA

Purpose This study aims to investigate the effects of five different printing parameters, namely, printing speed (PS), printing temperature/nozzle temperature/extrusion temperature, heated-bed temperature, raster angle (RA) and layer height (LT), on mechanical properties. Design/methodology/approach American Society for Testing and Materials (ASTM) standards were used for the specimen design. Then, the Taguchi method was used for the design of the experiment and an L16 orthogonal array was preferred. Tensile, Shore D and surface roughness tests were conducted on polylactic acid test specimens. The test results were analyzed using the signal-to-noise ratio and analysis of variance (ANOVA). Findings As a result of the study, it was seen that RA is the most important parameter for the tensile strength, PS is for the hardness and LT is for the surface roughness. According to the ANOVA results, the effects of the RA, PS and LT on the maximum tensile strength, hardness and surface roughness were 41.59%, 69.51% and 44.6%, respectively. Originality/value To the best of the authors’ knowledge, this study is one of the most comprehensive parameter optimization studies for additive manufacturing in the literature because it includes five different printing parameters and three mechanical test procedures.

Influence of Aging on the Flexural Strength of PLA and PLA-X 3D-Printed Materials.

The three-point bending test is a valuable method for evaluating the mechanical properties of 3D-printed biomaterials, which can be used in various applications. The use of 3D printing in specimen preparation enables precise control over material composition and microstructure, facilitating the investigation of different printing parameters and advanced materials. The traditional approach to analyzing the mechanical properties of a material using a three-point bending test has the disadvantage that it provides only global information about the material's behavior. This means that it does not provide detailed insight into the local strain distribution within the material. However, the 2D Digital Image Correlation (DIC) method offers additional insight, especially in terms of strain localization. DIC is an optical technique that measures full-field displacements and strains on the surface of a sample. PLA and enhanced PLA-X material were utilized to create three-point bending samples. The aim of this paper was to analyze and compare the influence of aging on the mechanical properties of PLA and enhanced PLA-X materials using three-point bending coupled with the DIC method. The results showed statistically significant differences between the PLA and PLA-X, for both the new and aged materials. The aged PLA samples had the highest average value of maximal force around 68 N, which was an increase of 8.8% compared to the new PLA samples. On the other hand, the aged PLA-X material had an increase of 7.7% in the average maximal force compared to the new PLA-X samples. When comparing the two materials, the PLA samples had higher maximal force values, 6.2% for the new samples, and 7.3% for the aged samples. The DIC results showed that both the new PLA and PLA-X samples endured higher strain values at Points 1 and 2 than the aged ones, except for the aged PLA-X sample at Point 2, where the new sample had higher strain values. However, for the first 5 min of the experiment, both materials exhibited identical behavior, after which point significant differences started to occur for both materials, as well as at Points 1 and 2. A more profound comprehension of the biomechanical characteristics of both PLA and PLA-X material is essential to enhance the knowledge for potential biomedical applications. The DIC method was found to be a powerful tool for analyzing the deformation and failure behavior of samples and for complementing the traditional approach to material testing.

Fabrication of a packaging film based on PLA blends: The evolution of physical, mechanical, and rheological properties

AbstractToday, the use of biodegradable polymers has become widespread in a wide range of industries. This research scrutinized the physical, mechanical, and rheological properties of poly (lactic acid)/poly (ethylene oxide)/carbon nanotube (PLA/PEO/CNTs) blend nanocomposites, as a good candidate for usage in the packaging industry. PEO and CNTs were added at various concentrations to improve the flexibility, toughness, gas permeability, thermal stability, and mechanical properties of PLA via solution blending. Differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), Field Emission Scanning Electron Microscope (FESEM), water contact angle (WCA), rheometric mechanical spectrometer (RMS) test, gas permeability, and tensile characterization were performed to characterize the properties of the prepared blends and nanocomposites. The experimental results revealed that the addition of 25 wt% PEO to the PLA matrix made a partially miscible blend with a droplet‐matrix morphology. PEO at this concentration increased the elongation at break (from 2.2% to 18%) while reducing the modulus (from 25 to 6 MPa). Also, the experimental results indicated that the miscibility of PLA and PEO was enhanced by the addition of 1 wt% CNTs to the prepared blend, associated with diminished entropy of mixing in the LCST phase diagram. Theoretical calculations predicted that the CNTs would be localized in the PLA phase which increased the total crystallinity of the sample by 28%, considerably reducing the amount of gas permeation into the nanocomposite. In addition, the introduction of the CNTs to the blend increased the elongation at break and tensile strength by 13% compared to pure PLA and lowered the rate of thermal degradation effectively. Also, the final results showed that the COOH‐CNTs located in the PEO phase caused a decline in the crystallinity and an increase in the gas permeability of the prepared nanocomposite.Highlights Improvement of physical properties of PLA by blending with PEO and CNTs. A deep investigation on rheological behavior of the prepared nanocomposite. Increasing the crystallinity degree of PLA/PEO blend by adding CNTs. Improvement of the miscibility between PLA and PEO in the presence of CNTs. Controlling the CNTs localization by surface modification.

Poly(lactic acid) and Its Blends for Packaging Application: A Review

Biopolymers obtained from renewable resources are an interesting alternative to conventional polymers obtained from fossil resources, as they are sustainable and environmentally friendly. Poly(lactic acid) (PLA) is a biodegradable aliphatic polyester produced from 100% renewable plant resources and plays a key role in the biopolymer market, and is experiencing ever-increasing use worldwide. Unfortunately, this biopolymer has some usage limitations when compared with traditional polymers; therefore, blending it with other biopolymers, such as poly(butylene succinate) (PBS), poly(butylene succinate-co-butylene adipate) (PBSA), poly(butylene adipate-co-butylene terephthalate) (PBAT) and different poly(hydroxyalkanoates) (PHA), is considered an interesting method to improve it significantly, customize its properties and extend the range of its applications. The following review highlights, in its first part, the physico-chemical and mechanical properties of PLA in comparison to the other biopolymers listed above, highlighting the various drawbacks of PLA. The second part of the review deals with recent developments, results, and perspectives in the field of PLA-based blends.

Effects of organic modified hectorite on performance, isothermal crystallization behavior and interface interaction of poly(lactic acid) film

In this work, in order to improve the properties of PLA, Hec-g@OA/PLA nanocomposite films were prepared by a single-screw extrusion film blown machine with PLA as a matrix and organically modified hectorite (Hec-g@OA) as a filler, and the optimum filler mass ratio of Hec-g@OA was preferred as an objective function of mechanical properties. The mechanical properties of PLA were found to increase from 24.31% to 61.75% when the mass percentage of Hec-g@OA was 0.3 wt%. Secondly, isothermal crystallization behavior of the nanocomposite films was analyzed by simultaneous rheology and FTIR technology for the purpose of further studied the effect of Hec-g@OA on the isothermal crystallization behavior of PLA, which showed that the half-crystallization time of Hec-g@OA/PLA decreased from 7.01 min, 28.99 min and 77.88 min to 3.87 min, 20.59 min and 65.78 min, respectively, at 130 °C, 135 °C and 140 °C. Finally, the form of the interaction between PLA and Hec-g@OA was analysis by electronic structure calculations and energy decomposition, it was analyzed that electrostatic interaction was found to be the main impact factor for induced crystallization of Hec-g@OA/PLA nanocomposite films, while induction and dispersion were found to be the minor impact factors.

Mechanical Properties of PLA with CF Printed at 40%, 80% and 100% Infill Percentages.

Mechanical Properties of PLA with CF Printed at 40%, 80% and 100% Infill Percentages.

Impact of In-Soil Ageing Effect on PLA Printed Parts Tensile Properties

Material extrusion (MEX), more commonly known as fused deposition modelling (FDM/FFF), is one of the most widely used techniques in polymeric Additive Manufacturing (AM). This technology is increasingly present in fields such as engineering and medicine with polymeric materials, including additives of many types. Polylactic acid polymer (PLA) is one of the most widely used materials currently on the market for MEX technology. In addition to its ease of printing, it is a plastic of natural origin, biodegradable and supplants petroleum derivatives in many applications. However, the effect of ageing on the mechanical properties of PLA are still to be evaluated and understood. The main objective of this work is to investigate the effects of ageing of PLA samples on the tensile properties. To investigate the effect of ageing, the samples were tested periodically after exposure to fertilized soil for a period up to 6 months. In addition, some of the samples were chemically pre-treated to improve the surface quality, and the effect of ageing on the treated and untreated samples was also evaluated. This study showed that ultimate strength decreased with ageing from 46 to 36 MPa (22%), and it increased with treatment time in high percentages (even 40%) depending on the time of immersion in the solvent. However, this effect of the chemical treatment gradually disappeared, with the exception of the surface improvement obtained.

An overview of the recent advances in flame retarded poly(lactic acid)

AbstractPoly(lactic acid) (PLA) is derived from crops, and has a broad application prospect in electronics and electrical, automotive industries due to its biodegradability and good physical and mechanical properties. However, PLA's flammability and serious melt dripping cannot meet the requirements of terminal products, thus limiting its application. Over the past decade, much research on flame retardant PLA has emerged. This paper reviews the development of PLA flame retardants in recent years, focusing on phosphorus‐based, phosphorus–nitrogen‐based, bio‐based, nanoparticles, intumescent flame retardants, and their combinations. Besides that, the efficiency of flame retardant and its loading on the thermal and mechanical properties of PLA is also thoroughly reviewed. Finally, the future development of flame‐retardant PLA is briefly summarized and prospected.

Effect of the Addition of Different Natural Waxes on the Mechanical and Rheological Behavior of PLA—A Comparative Study

In this study, poly(lactic acid) (PLA) blended with different natural waxes (beeswax, candelilla, carnauba, and cocoa) was investigated. Different wax amounts, 3, 5, 10, and 15 wt%, were incorporated into the PLA using a Brabender internal mixer. The blends were characterized by thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), rotational rheometer (RR), dynamic mechanical analysis (DMA), and contact angle to observe the effect of the different waxes on the PLA physicochemical, rheological, mechanical behavior, and wetting properties. The complex viscosity of the blends was studied by employing a RR. The effect of the addition of the waxes on the mechanical properties of PLA was evaluated by DMA in the tension modality. A slight decrease in the thermal stability of PLA was observed with the addition of the waxes. However, in the case of the mechanical properties, the cocoa wax showed a considerable effect, especially in the elongation at break of PLA. Likewise, waxes had an essential impact on the water affinity of PLA. Specifically, with the addition of cocoa, the PLA became more hydrophilic, while the rest of the waxes increased the hydrophobic character.

Experimental Investigation on Comparing Mechanical Properties in 3D Printed Polymers by Varying Process Parameter

The Desktop 3D printing is a quickly emergent additive manufacturing process due to its capacity to build complex geometry functional parts. Polymer filaments are used as a raw material for building various functional parts. 3D printing process parameters influence the mechanical properties of a built part. The present study investigate the effect of process parameters like layer thickness and layup speed on the mechanical properties of PLA, Bronze filled PLA and ABS samples manufactured with a low cost 3D printer. Tensile and flexural tests based on ASTM D638 and ASTM D760 standards were performed, respectively to determine the mechanical response of the printed specimens. With respect to the layup speed and layer thickness, it is found PLA has better tensile and flexural properties compared to ABS and Bronze filled PLA.

Blending PLA with Polyesters Based on 2,5-Furan Dicarboxylic Acid: Evaluation of Physicochemical and Nanomechanical Properties

Poly(lactic acid) (PLA) is a readily available, compostable biobased polyester with high strength and toughness, and it is excellent for 3D printing applications. Polymer blending is an economic and easy way to improve its properties, such as its slow degradation and crystallization rates and its small elongation, and thus, make it more versatile. In this work, the effects of different 2,5-furan dicarboxylic acid (FDCA)-based polyesters on the physicochemical and mechanical properties of PLA were studied. Poly(butylene furan 2,5-dicarboxylate) (PBF) and its copolymers with poly(butylene adipate) (PBAd) were synthesized in various comonomer ratios and were blended with 70 wt% PLA using melt compounding. The thermal, morphological and mechanical properties of the blends are investigated. All blends were immiscible, and the presence of the dispersed phases improved the crystallization ability of PLA. Mechanical testing revealed the plasticization of PLA after blending, and a small but measurable mass loss after burying in soil for 7 months. Reactive blending was evaluated as a compatibilizer-free method to improve miscibility, and it was found that when the thermal stability of the blend components allowed it, some transesterification reactions occurred between the PLA matrix and the FDCA-based dispersed phase after 20 min at 250 °C.

Lamellae orientation and structure evolution of reinforced poly(lactic acid) via equal channel angular extrusion

AbstractThe aim of this study was to improve the mechanical performance of biodegradable poly(L‐lactic acid) through equal channel angular extrusion (ECAE). Changes in morphology induced by the ECAE shear deformation in poly(lactic acid) (PLA) were investigated. Differential scanning calorimeter results suggested a significant improvement in crystallinity of ECAE‐deformed PLA depending on its thermal condition and deformation force. Two‐dimensional wide angle X‐ray diffraction measurement and polarized FTIR spectroscopies of ECAE‐deformed PLA revealed a structural network in the crystalline region, and the taut tie molecules (TTMs) connecting lamellae also stretched. Scanning electron microscope results showed that the macro‐fibrils were generated, and the oriented structures were arranged along the nominal shear direction at a certain angle. Both the inclined macro‐fibrils structure and the oriented TTMs within fibrils were beneficial in improving mechanical performance. Finally, the mechanical property tests showed that the mechanical properties of PLA were improved overall. The tensile strength, elongation, impact strength, and bending strength increased by 28%, 123.8%, 224.3%, and 47.6%, respectively. Meantime, a transition from brittle fracture to ductile fracture was observed from the original PLA billet to ECAE‐deformed one. Therefore, the ECAE process represents a promising approach for comprehensively reinforced PLA.

Poly(lactic acid) toughen by aromatic sulfonamide toward balanced rheology processing and mechanical properties

The inherent brittleness of poly(lactic acid) (PLA) usually limits its application in the high ductile requirements sector. To address the above issue, n-ethyl-p-toluenesulfonamide (N-PTSA) as the toughening agent, was utilized to optimize the rheological and mechanical performance of the PLA matrix. The microstructure, thermal stability, rheological behavior, and mechanical properties of PLA/N-PTSA were systematically investigated. A rheological test showed that N-PTSA can reduce the melt processing viscosity of PLA matrix and the decreasing of processing viscosity strongly depended on the N-PTSA content rather than shear rate. Mechanical properties results confirmed that the 14.7% N-PTSA can improve the toughness of PLA/N-PTSA without deteriorating the tensile strength and Yong’s modulus. This reason was ascribed to the reduction of hydrogen bonds of PLA matrix caused by N-PTSA to accelerate the movement of PLA molecular chain meanwhile forming new hydrogen bond between PLA and N-PTSA. By adding N-PTSA, the thermal stability of PLA was decreased. With the synergistic effect of plasticizing and toughening N-PTSA, the rheology and mechanical properties of PLA had been effectively improved.

Simultaneously enhance the fire safety and mechanical properties of PLA by incorporating a cyclophosphazene-based flame retardant

Abstract The application of poly(lactic acid) (PLA) has been limited in flame-retardant field, and flame-retardant modification usually deteriorates its mechanical properties. In this study, a reactive flame-retardant hexa(ethylene oxide)-cyclotriphosphazene (HCCP-EP) was synthesized and used to improve the fire retardancy of PLA. As a result, the limiting oxygen index of PLA increased from 19.5% to 27.3% with an addition of 3 wt% HCCP-EP, and the PLA/HCCP-EP blend reached to underwriters laboratories (UL)-94 V-0 rating. The cone calorimeter test results showed that the peak heat release rate and total heat release of PLA decreased by 12.6% and 18.5%, respectively. Interestingly, the tensile strength of PLA increased slightly after the incorporation of HCCP-EP. The improved mechanical properties are ascribed to the fine dispersion of HCCP-EP and the coupling reaction between the epoxy groups of the HCCP-EP and the terminal groups of PLA during the melt processing.

Moisture‐induced anti‐plasticization of polylactic acid: Experiments and modeling

AbstractPolylactic acid (PLA) is a biodegradable polymer derived from bio‐renewable resources. The effect of diffused water molecules on the mechanical properties of PLA, before the onset of hydrolytic degradation, has been rarely studied. In this work, PLA fibers produced by melt‐extrusion were conditioned in chambers with different levels of relative humidity (36%, 75%, and 98%), as well as immersed in distilled water. Creep tests were conducted on dry and conditioned samples and creep compliances were extracted. With the increase of moisture content, the decrease in instantaneous elastic compliance, as well as the more flattened curves in the last stage of the creep tests, indicates the existence of water‐bridge‐anti‐plasticization effect. The modified Burgers‐Reimschuessel model developed in our previous work is found to be able to predict the effect of absorbed moisture on the viscoelasticity of PLA. The present work highlights the importance of considering the moisture's anti‐plasticization effect. The proposed methodology can be adopted to evaluate the effect of moisture on the viscoelasticity of PLA for different applications.

Effects of drug concentration and PLGA addition on the properties of electrospun ampicillin trihydrate-loaded PLA nanofibers.

The aim of this study was to produce ampicillin trihydrate-loaded poly(lactic acid) (PLA) and PLA/poly(lactic-co-glycolic acid) (PLA/PLGA) polymeric nanofibers via electrospinning using 1,1,1,3,3,3-hexafluoro-2-propanol (HFIP) as the solvent for local application in tissue engineering. The effects of ampicillin trihydrate concentration (4–12%) and addition of PLGA (20–80%) on the spinnability of the solutions, morphology, average nanofiber diameter, encapsulation efficiency, drug release, and mechanical properties of PLA and PLA/PLGA nanofibers were examined. All nanofibers were bead-free and uniform. They had favorable encapsulation efficiency (approx. 90%) and mechanical properties. The increase in the amount of ampicillin trihydrate caused an increase in the diameter and burst effect of the nanofibers. The drug release ended on the 7th and 3rd day with nanofibers containing 4% and 12% of drug, respectively. The prolonged and controlled drug release for ten days was obtained with nanofibers containing 8% of drug. Thus, the ideal drug concentration was determined to be 8%. Nanofibers containing PLA/PLGA had a larger diameter than those including PLA. In addition, both the strength and elongation of nanofibers decreased depending on the increase in nanofiber size with the addition of PLGA, increased amount of drug, and ratios of PLGA. Drug release studies showed that PLA/PLGA nanofibers exhibited a lower burst effect and a decrease in drug release when compared to PLA nanofibers. Finally, PLA/PLGA nanofibers can be produced with enhanced encapsulation efficiency and mechanical properties, resulting in controlled and tailored release of ampicillin trihydrate for at least ten days. In conclusion, it was demonstrated that the addition of PLGA in different ratios and the amount of drug can be manipulated to obtain the desired properties (average nanofiber diameter, morphology, in vitro drug release, and mechanical properties) of PLA nanofibers.

A Best-Evidence Review of Bio-based Plasticizer and the Effects on the Mechanical Properties of PLA

A Best-Evidence Review of Bio-based Plasticizer and the Effects on the Mechanical Properties of PLA

Quality of Surface Texture and Mechanical Properties of PLA and PA-Based Material Reinforced with Carbon Fibers Manufactured by FDM and CFF 3D Printing Technologies.

The paper presents the results of mechanical tests of models manufactured with two 3D printing technologies, FDM and CFF. Both technologies use PLA or PA-based materials reinforced with carbon fibers. The work includes both uniaxial tensile tests of the tested materials and metrological measurements of surfaces produced with two 3D printing technologies. The test results showed a significant influence of the type of technology on the strength of the models built and on the quality of the technological surface layer. After the analysis of the parameters of the primary profile, roughness and waviness, it can be clearly stated that the quality of the technological surface layer is much better for the models made with the CFF technology compared to the FDM technology. Furthermore, the tensile strength of the models manufactured of carbon fiber-enriched material is much higher for samples made with CFF technology compared to FDM.

Effect of Molecular Structures of Protecting Group for Carboxyl Group on Mechanical Properties of PLA

Effect of Molecular Structures of Protecting Group for Carboxyl Group on Mechanical Properties of PLA

Morphological, Rheological and Mechanical Properties of Pla-Typha Based Biocomposites

Due to the demand from society for the consumption of ecological polymeric materials, one of the polymers that have satisfied this request is the poly (lactic acid) (PLA). This polymer is derived from renewable resources, it is recyclable and biodegradable. It presents a good understanding between the promising properties and the cost. However, a route to increase the mechanical properties and reduce the cost of PLA is the elaboration of PLA based biocomposites by using fillers from natural waste. In this work, The effect of Typha content on the morphological, rheological, thermal and mechanical properties of PLA matrix was studied. Four formulations were produced with different mass concentrations. The results showed an increase in the viscoelastic properties, as a function of the Typha stem powder concentration. The DSC analysis showed an increase in the crystallinity rate of the various composites confirming the nucleating effect provided by the filler. TGA analysis indicated a decrease in the decomposition temperature of the composites. Mechanical tensile tests have shown a significant improvement in the mechanical properties mainly for the samples containing 45% (w/w) of Typha powder.