Mechanical Properties Of Acrylonitrile Butadiene Styrene Research Articles

Correlation between production parameters and mechanical properties of ABS plus p430 fused deposition material

Fused Deposition Modeling (FDM), is one of the most popular and widely used Additive Manufacturing filament based technology employing materials such as Acrylonitrile Butadiene Styrene (ABS), Polycarbonate (PC), Thermoplastic Polyurethane (TPU) and Polylactic Acid (PLA). In this technique, the part is built up layer-by-layer, affecting, both the resolution along the z-axis, and the mechanical properties dependent on the mesostructure, controlled by a large amount of production parameters such as layer thickness, raster orientation, number of contour and air gap. When dealing with functional and structural printed parts, a deep understanding of these tunable building parameters and their influence on the mechanical properties is of the utmost importance and over the years many experimental studies have been carried to investigate this need. This study is intended to explore specimens realized through FDM technique with different combinations of printing parameters to analyse their effect on the mechanical properties of ABS Plus p430. To this aim, tensile and compression specimens, had been designed and tested. Sixteen different types of tensile specimen had been realized by varying four different parameters, namely, layer thickness, part interior style, infill orientation and number of contours. Whereas, the number of compression specimens had been limited to four considering the variation of two parameters: layer thickness and part interior style. Three samples for each specimen had been produced in ABS Plus p430 using a Stratasys Fortus 250mc FDM printer and tested with a universal testing machine through tension and compression tests to analyse the correlation between printing parameters and material properties. Test results had led to important conclusions on the consistency and homogeneity of the mechanical properties and on the variation of the material’s performances in accordance with the different combinations of production parameters.

Influence of 3D printing settings on mechanical properties of ABS at room temperature and 77 K

Abstract Small-size stellarator devices with high-temperature-superconducting (HTS) magnetic coils could improve magnetic confinement performance and enable rapid diagnostics of new confinement regimes. In this context, 3D printing with acrylonitrile butadiene styrene (ABS) polymer could be a low cost and rapid manufacturing method that allows the fabrication of relatively complex shapes. However, high precision and geometric complexity are required for stellarator components. Additionally, the combined utilization of HTS magnetic coils and ABS components may require the exposure of ABS components to cryogenic environments. Therefore, this research tested the mechanical performance of additively manufactured ABS at 77 K and correlated its mechanical properties to 3D printing settings. This will allow further mechanical stability analysis about the combined implementation of HTS magnetic coils and additively manufactured ABS components. In this article, Young’s Modulus, Yield Strength and Ultimate Strength at room temperature (RT) and 77 K of additively manufactured ABS are explored while varying layer thickness, raster pattern and infill percentage as 3D printing settings. Conclusions about the influence of each 3D printing setting on each mechanical property are presented.

Reinforcing effect of polyurethane sizing on properties of acrylonitrile–butadiene–styrene composites involving short carbon fiber

In this study, we present the influence of sizing layer of short carbon fiber (CF) to the basic properties of CF reinforced acrylonitrile–butadiene–styrene (ABS) composites. Composite samples are prepared with four different loading ratio of 5, 10, 15 and 20% by weight using melt-compounding. Surface topography, elemental analysis and surface functionality of CF samples are confirmed by atomic force microscopy (AFM), energy-dispersive X-ray (EDX) and infrared (FTIR) spectroscopy techniques, respectively. Characterizations of composites are performed based on mechanical, thermo-mechanical, melt-flow (MFI) and morphological performances of composites. According to test results, mechanical properties of ABS are enhanced with CF additions. Polyurethane (PU) sized CF containing composites display higher tensile strength, modulus and hardness compared to desized ones. CF additions lead to increase in glass transition temperature of ABS copolymer. MFI values of composites are found to be in narrow range, hence CF additions cause no effect for processing conditions of ABS. According to SEM analysis, CF surfaces are covered by polymer matrix thanks to PU sizing layer of CF, whereas debondings are formed for desized CF-filled ABS matrix. Results indicate that PU-sizing is suitable for ABS/CF composite system.

Influence of ABS print parameters on a 3D open-source, self-replicable printer

PurposeThe purpose of this paper is to investigate and discuss the influence of printing parameters on the mechanical properties of acrylonitrile butadiene styrene (ABS) print by fused deposition modelling (FDM). The mechanical properties of ABS are highly influenced by printing parameters, and they determine the final product quality of printed pieces.Design/methodology/approachFor the paper’s purpose, five main parameters (extrusion temperature, infill pattern, air gap, printing speed and layer thickness) were selected and varied during ABS printing on an open-source and self-replicable FDM printer. Three different colors of commercially available ABS were also used to investigate color and printing parameter’s influence on the tensile strength.FindingsThe research results suggest that two parameters (infill pattern and layer thickness) were most influential on the mechanical properties of print ABS, being able to enhance its tensile strength. Another key influential factor was material color selected prior to printing, which influenced the tensile strength of the print specimen.Originality/valueThis study provides information on print parameters’ influence on the tensile strength of ABS print on replicable open-source three-dimensional (3D) printers. It also suggests the influence of materials’ color on print pieces’ tensile strength, indicating a new parameter for materials selection for 3D printing.

Effect of cryogenic treatment on microstructure and properties of acrylonitrile–butadiene–styrene

In order to improve the mechanical behavior of polymer materials for three-dimensional printing. acrylonitrile–butadiene–styrene (ABS) samples are divided into five groups, based on different degrees of cryogenic treatment. A hydraulic universal testing machine is used to test the samples’ tensile properties, percent elongation and bending strength, while each sample’s wear performance is tested by using a tribometer. In addition, the functional groups and the internal molecular chain in every sample are characterized by Fourier transform infrared spectroscopy. The experimental results show that cryogenic treatment is an effective technique for the enhancement of the mechanical properties of ABS, such as its tensile strength, bending strength, wear performance and crystallinity. Particularly, the mechanical properties of ABS are improved after cryogenic treatment at −130°C for 4 h. The tensile strength is improved by 6·31 MPa, 93% higher than that of unprocessed samples. The bending strength is improved by 2·46 MPa, and the wear performance significantly exceeds that of the other groups.

Effect of reprocessing on shrinkage and mechanical properties of ABS and investigating the proper blend of virgin and recycled ABS in injection molding

In this research, the effect of reprocessing of acrylonitrile–butadiene–styrene (ABS) on the mechanical properties of the polymer was studied through a five-stage reprocessing. To this end, the injection mold of the standard samples was manufactured. Then, using an injection molding machine, all of the virgin material was processed. After sampling, the rest of the parts were ground and then reprocessed under the same conditions. In order to get a proper combinational ratio of virgin and recycled ABS with respect to shrinkage and mechanical properties, another experiment was designed. In order to do this, virgin material was blended with 20%, 35% and 50% of the recycled material. The blends were reprocessed and samples were obtained. Impact, tensile, flexural and shrinkage tests, selected from ASTM standard, were used to investigate the mechanical properties of the polymer as well as its shrinkage. Furthermore, viscosity test was used to investigate the changes in the structure of the polymer. As the reprocessing cycles increased, shrinkage decreased and tensile and flexural ultimate strengths increased, more in flexural strength than in tensile. While Young's modulus slightly increased, viscosity decreased and consequently molecular weight decreased too. The proper blend for the least shrinkage was 50% whereas the best mechanical properties were achievable by the 20% blend. The obtained results suggest that reprocessing causes polymer degradation which is a result of the break in the bonds of poly butadiene. Moreover, it can be concluded that reprocessing in ABS can lead to the loss of effectiveness of some additives.

Fracture Surface Analysis of 3D-Printed Tensile Specimens of Novel ABS-Based Materials

One of the most common materials utilized by material extrusion 3D printing is acrylonitrile butadiene styrene (ABS). The work presented in this research explored the effect of the addition of reinforcing materials on the mechanical properties of ABS in an effort to create materials with enhanced physical properties. A comparison was made between pure ABS, two ABS matrix composites, and one ABS/elastomer blend with the purpose of characterizing the effect of additives on the mechanical properties. Tensile test results of specimens built in different orientations showed that ABS reinforced with 5% by weight TiO2 exhibited the highest ultimate tensile strength for specimens built in both horizontal and vertical directions with 32.2 and 18.4 MPa, respectively. The compounding of an elastomeric material with ABS improved the surface finish of parts as they were visibly smoother compared to those printed from the ABS baseline material, though there was an observable decrease in the ductility of tensile specimens. Analysis was performed on the fracture surface of the tensile specimens through the use of scanning electron microscopy. Fractography revealed different modes of failure related to the different additives. The effects of additives on the anisotropy associated with the mechanical properties of 3D-printed parts were also analyzed.

Influence of injection parameters and mold materials on mechanical properties of ABS in plastic injection molding

This study optimized effect of injection parameters such as melt temperature, packing pressure, cooling time and injection pressure on the mechanical properties of Acrylonitrile–Butadiene–Styrene (ABS) moldings. Mold materials having two different thermal conductivities, 191 W/mK for aluminum 2000 series and 50 W/mK for AISI 1020 at 25 °C were selected to use in experimental studies. Taguchi's L 9(3 4) orthogonal array design was employed for the experimental plan. Mechanical properties of ABS specimens such as elasticity module, tensile strength and tensile strain at yield, tensile strain at break, flexural modules and izod impact strength (notched) were measured by using some test methods. Signal to noise ratio for mechanical properties of ABS using the Taguchi method was calculated and effect of the parameters on mechanical properties was determined using the analysis of variance. Linear mechanical models were also created by using regression analysis.

Flow and Mechanical Properties of Carbon Black Filled Acrylonitrile-Butadiene-Styrene (ABS)

Thermal stability of acrylonitrile—butadiene—styrene (ABS) polymers is one of the most essential necessities for color and glossy durability of their surfaces. On the other hand, mechanical properties of ABS are significantly affected by its thermal degradation. One way to protect ABS against degradation is the addition of carbon black (CB) that can act as a stabilizer. In this work, CB was compounded with ABS via melt mixing and the effect of CB structures on the melt and final ABS/CB composites behavior were examined. Flow behavior of ABS/CB compounds was investigated by measurement of melt flow index (MFI). The variation of the MFI of the composites with CB content, particle size and the applied load was also investigated. The results showed that the effect of smaller particles in decreasing the MFI was pronounced than larger particles. The fracture surfaces of the impact tests were studied by scanning electron microscopy, and showed that a semi-brittle fracture surface appeared when CB was added to the ABS. The Young’s modulus of ABS increased and the yield stress decreased by increasing the CB loading.